Waste collecting device for beryllium copper rod machining

Abstract

The utility model relates to the technical field of beryllium copper bars, in particular to a waste collecting device for beryllium copper bar processing, which comprises a conveying bin and a conveying belt, a collecting hopper is fixedly mounted at the top end of the conveying bin, a first motor is fixedly mounted on the side wall of the top of the conveying bin, and an output shaft of the first motor penetrates into the conveying bin. A pretreatment mechanism is arranged at the tail end of an output shaft of the first motor, a conveying belt is mounted in the conveying bin below the first motor, a mounting frame is arranged on one side of the conveying bin, a compression mechanism is arranged at the top of the mounting frame, a supporting frame is mounted between the bottom of the conveying bin and the top of the mounting frame, and the tail end of the conveying belt is rotationally connected to the top of the supporting frame. The pre-treatment mechanism and the compression mechanism can enable the finally collected waste to have the advantages of being small in size and high in integration degree, stacking and storage are convenient, the occupied space of a warehouse is greatly saved, and the waste can be stored in order.

Description

Technical Field

[0001] The utility model relates to the technical field of beryllium copper rods, in particular to a waste collection device used for processing beryllium copper rods. Background Art

[0002] The production and processing of beryllium copper rods often involves mechanical processing processes such as cutting, drilling and chamfering. During the machining operation, waste is continuously generated as the finished product is processed. These wastes can be reused and need to be collected.

[0003] Waste collection often uses methods such as scraping and sweeping to collect the waste into waste bags and then pack them for processing. This method will cause the waste stacking to take up a large space, and the waste bags need to be replaced frequently during the waste collection process. In addition, the waste generated by cutting processing is usually sharp, curled, and has sharp edges. Direct packaging processing can easily cause personal injury, which is not conducive to improving space utilization or ensuring safe production. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a waste collection device for beryllium copper rod processing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A waste collection device for beryllium copper rod processing comprises a conveying bin and a conveyor belt, wherein a collecting bucket is fixedly installed on the top of the conveying bin, a first motor is fixedly installed on the top side wall of the conveying bin, an output shaft of the first motor is inserted into the conveying bin, a pretreatment mechanism is arranged at the end of the output shaft of the first motor, a conveyor belt is installed in the conveying bin below the first motor, a mounting frame is arranged on one side of the conveying bin, a compression mechanism is arranged on the top of the mounting frame, a support frame is installed between the bottom of the conveying bin and the top of the mounting frame, and the end of the conveyor belt is rotatably connected to the top of the support frame.

[0007] Preferably, the pretreatment mechanism includes a first rolling roller and a second rolling roller, the first rolling roller is rotatably connected to the inner wall of the conveying bin, the rotating shaft on one side of the first rolling roller is fixedly connected to the end of the output shaft of the first motor, the first gear is fixedly installed on the rotating shaft on the other side of the first rolling roller, the second rolling roller is rotatably connected to the inner wall of the conveying bin on one side of the first rolling roller, and the second gear meshing with the first gear is fixedly installed on the rotating shaft on one side of the second rolling roller.

[0008] Preferably, a plurality of mutually staggered protrusions are evenly arranged on the outer surfaces of the first rolling roller and the second rolling roller, and a plurality of anti-sliding blocks are evenly arranged on the outer surface of the conveyor belt.

[0009] Preferably, a belt is installed on the output shaft of the first motor, and the end of the belt is installed on the driving wheel of the conveyor belt.

[0010] Preferably, an arc groove is opened on the top of one side of the support frame, and the arc groove is adapted to the top disc of the mounting frame. A loading port is fixedly installed on the top of the support frame, and a pressure sensor is built into the top of the mounting frame below the loading port.

[0011] Preferably, a feeding port is provided on one side of the top of the mounting frame, and a second motor is fixedly mounted on one side of the feeding port.

[0012] Preferably, the compression mechanism includes a receiving tray and a hydraulic component, the output end of the second motor passes through the top of the mounting frame, the output end of the second motor is fixedly connected to the receiving tray, a plurality of circular through holes are evenly arranged at the bottom of the receiving tray, and material receiving containers corresponding to the circular through holes are fixedly installed at the bottom of the receiving tray, and the bottom end of each material receiving container abuts against the top of the mounting frame, a bracket is provided on one side of the mounting frame, a hydraulic component is fixedly installed on the top of the bracket, and the telescopic end of the hydraulic component corresponds to one of the material receiving containers.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a pre-treatment mechanism, which can crush scattered, curled, sharp or sharp-edged waste materials, and at the same time, the staggered protrusions can squeeze the waste materials to prevent smaller waste materials from falling directly onto the conveyor belt without being crushed. The protrusions can improve the crushing effect of the pre-treatment mechanism, and can also press the surface of the semi-finished waste materials into staggered layers. Compared with the method of completely pressing them into thin sheets, it is more conducive to the transportation of the conveyor belt, and can also reduce the situation where the semi-finished waste materials are embedded in the edge of the conveyor belt, which is beneficial to reducing the volume of the waste materials, making it convenient for the subsequent compression mechanism to fully utilize the space of the material receiving container, improve the compression efficiency, and reduce the possible harm to personnel caused by the waste materials during the collection and treatment process. The first motor drives the conveyor belt and the pre-treatment mechanism to work synchronously, and can pause the conveyor belt and the pre-treatment mechanism when the compression mechanism is active, so that they do not interfere with each other, which is convenient for controlling the collection of waste materials.

[0015] The utility model provides a compression mechanism, which compresses a number of semi-finished wastes into an integral block, so that the finally collected waste has the advantages of small size and high integration, which is convenient for stacking and storage, greatly saves the space occupied by the warehouse, and can also make the waste storage orderly. The mounting frame is movable. In actual use, the pretreatment mechanism is used in conjunction with the compression mechanism, and the pretreatment mechanism can also be used alone to collect waste. Therefore, when the pretreatment mechanism is used alone, the mounting frame and the supporting frame can be disassembled, and the mounting frame and the compression mechanism can be moved away as a whole. During installation, the disc on the top of the mounting frame cooperates with the arc groove, so that positioning and installation can be conveniently achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the overall structure of a waste collection device for beryllium copper rod processing proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a pre-processing mechanism of a waste collection device for beryllium copper rod processing proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the support frame structure of a waste collection device for beryllium copper rod processing proposed by the utility model;

[0019] Figure 4 This is a schematic diagram of the compression mechanism structure of a waste collection device for beryllium copper rod processing proposed by the utility model;

[0020] Figure 5 The utility model discloses a schematic diagram of a mounting frame structure of a waste collection device for beryllium copper rod processing.

[0021] In the figure: 1. conveying bin; 2. mounting frame; 3. collecting bucket; 4. first motor; 41. pretreatment mechanism; 5. first rolling roller; 51. second rolling roller; 52. bump; 6. first gear; 7. belt; 8. conveyor belt; 9. anti-sliding block; 10. supporting frame; 101. arc groove; 102. feeding port; 11. compression mechanism; 111. second motor; 12. feeding port; 13. receiving tray; 14. receiving container; 15. hydraulic assembly. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-5A waste collection device for beryllium copper rod processing includes a conveying bin 1 and a conveyor belt 8. A collecting bucket 3 is fixedly installed on the top of the conveying bin 1, a first motor 4 is fixedly installed on the top side wall of the conveying bin 1, the output shaft of the first motor 4 is inserted into the conveying bin 1, and a pretreatment mechanism 41 is arranged at the end of the output shaft of the first motor 4. A conveyor belt 8 is installed in the conveying bin 1 below the first motor 4, a mounting frame 2 is arranged on one side of the conveying bin 1, a compression mechanism 11 is arranged on the top of the mounting frame 2, a support frame 10 is installed between the bottom of the conveying bin 1 and the top of the mounting frame 2, and the end of the conveyor belt 8 is rotatably connected to the top of the support frame 10. The waste generated during the processing of beryllium copper rods by the cutting machine is scraped and put into the collecting bucket 3, and the first motor 4 is started. The first motor 4 rotates to drive the pre-treatment mechanism 41 to work. The pre-treatment mechanism 41 can crush the scattered, curled, sharp or sharp-edged waste and press it into a flat semi-finished product, which is beneficial to reducing the volume of the waste, so that the subsequent compression mechanism 11 can fully utilize the space of the receiving container 14 to improve the compression efficiency, and in the crushing process, the sharp parts can be effectively flattened to reduce the possible harm to personnel caused by the waste during the collection and treatment process. The first motor 4 drives the conveyor belt 8 and the pre-treatment mechanism 41 to work synchronously, and the conveyor belt 8 and the pre-treatment mechanism 41 can be suspended when the compression mechanism 11 is active, so that they do not interfere with each other, which is convenient for controlling the collection of waste. The compression mechanism 11 compresses several semi-finished waste into an integral block, which can make the final collected waste have the advantages of small volume and high integration, which is convenient for stacking and storage, greatly saving the space occupied by the warehouse, and also making the waste storage orderly.

[0024] As a technical optimization scheme of the utility model, the pretreatment mechanism 41 includes a first rolling roller 5 and a second rolling roller 51. The inner wall of the conveying bin 1 is rotatably connected to the first rolling roller 5. The rotating shaft on one side of the first rolling roller 5 is fixedly connected to the end of the output shaft of the first motor 4. The first gear 6 is fixedly installed on the rotating shaft on the other side of the first rolling roller 5. The inner wall of the conveying bin 1 on one side of the first rolling roller 5 is rotatably connected to the second rolling roller 51. The second gear meshing with the first gear 6 is fixedly installed on the rotating shaft on one side of the second rolling roller 51. After the waste generated by the machine tool is put into the collecting bucket 3, the first motor 4 rotates to drive the first rolling roller 5 to rotate and the first gear 6 follows. The second gear meshing with the first gear 6 synchronously drives the second rolling roller 51 to rotate in the opposite direction, so that the waste can be rolled.

[0025] As a technical optimization solution of the utility model, a plurality of mutually staggered protrusions 52 are evenly arranged on the outer surface of the first rolling roller 5 and the second rolling roller 51, and a plurality of anti-sliding blocks 9 are evenly arranged on the outer surface of the conveyor belt 8. When the first rolling roller 5 and the second rolling roller 51 roll the waste, the staggered protrusions 52 can squeeze the waste to prevent smaller waste from falling directly onto the conveyor belt 8 without rolling. The protrusions 52 can improve the rolling effect of the pretreatment mechanism 41, and can also press the surface of the semi-finished waste into staggered layers. Compared with the method of completely pressing into thin sheets, it is more conducive to the conveying of the conveyor belt 8, and can also reduce the situation where the semi-finished waste is embedded in the edge of the conveyor belt 8.

[0026] As a technical optimization solution of the utility model, a belt 7 is installed on the output shaft of the first motor 4, and the end of the belt 7 is installed on the driving wheel of the conveyor belt 8. Through the transmission of the belt 7, the pretreatment mechanism 41 and the conveyor belt 8 are guaranteed to work synchronously.

[0027] As a technical optimization solution of the utility model, an arc groove 101 is provided on the top of one side of the support frame 10, and the arc groove 101 is adapted to the top disc of the mounting frame 2. A loading port 102 is fixedly installed on the top of the support frame 10, and a pressure sensor is built into the top of the mounting frame 2 below the loading port 102. The mounting frame 2 is movable. In actual use, the pretreatment mechanism 41 is used in conjunction with the compression mechanism 11, and the pretreatment mechanism 41 can also be used alone for waste collection. Therefore, when the pretreatment mechanism 41 is used alone, the mounting frame 2 and the support frame 10 can be disassembled, and the mounting frame 2 and the compression mechanism 11 can be moved away as a whole. During installation, the disc on the top of the mounting frame 2 cooperates with the arc groove 101, and positioning and installation can be conveniently achieved.

[0028] As a technical optimization solution of the utility model, a feeding port 12 is provided on one side of the top of the mounting frame 2, and a second motor 111 is fixedly installed on one side of the feeding port 12. The waste material compressed by the compression mechanism 11 falls through the feeding port 12 as the second motor 111 rotates, and a collection frame is placed under the feeding port 12.

[0029] As a technical optimization scheme of the utility model, the compression mechanism 11 includes a receiving tray 13 and a hydraulic component 15. The output end of the second motor 111 passes through the top of the mounting frame 2. The output end of the second motor 111 is fixedly connected to the receiving tray 13. A plurality of circular through holes are evenly arranged at the bottom of the receiving tray 13. Material receiving containers 14 corresponding to the circular through holes are fixedly installed at the bottom of the receiving tray 13. The bottom end of each material receiving container 14 abuts against the top of the mounting frame 2. A bracket is provided on one side of the mounting frame 2. A hydraulic component 15 is fixedly installed on the top of the bracket. The telescopic end of the hydraulic component 15 corresponds to one of the material receiving containers 14. The conveyor belt 8 conveys the semi-finished waste to the loading port 102 and drops it into the receiving container 14 below. As the semi-finished waste increases, the pressure detected by the pressure sensor increases accordingly. When the pressure reaches the preset value, the pressure sensor transmits a signal to the external controller. The external controller controls the first motor 4 to stop working, and at the same time controls the second motor 111 to rotate, driving the receiving plate 13 to rotate so that each receiving container 14 moves one station and then stops. At this time, the external controller controls the second motor 111 to stop while the first motor 4 continues to work, and controls the hydraulic component 15 to work, so as to compress and mold the semi-finished waste in the receiving container 14 below the hydraulic component 15.

[0030] When the utility model is in use, the first motor 4 is started, the first motor 4 rotates to drive the first rolling roller 5 to rotate and the first gear 6 follows, and the second gear meshing with the first gear 6 synchronously drives the second rolling roller 51 to rotate in the opposite direction, and the transmission of the belt 7 ensures that the pretreatment mechanism 41 and the conveyor belt 8 work synchronously, so that the waste generated in the process of processing beryllium copper rods by the cutting machine tool can be scraped and put into the collecting bucket 3 for rolling. When the first rolling roller 5 and the second rolling roller 51 roll the waste, the staggered protrusions 52 can squeeze the waste, and can also press the surface of the semi-finished waste into staggered layers. The semi-finished waste after rolling is transported to the loading port 102 through the conveyor belt 8 and falls into the receiving container 14 below. As the semi-finished waste is rolled, the waste is sent to the feeding port 102 by the conveyor belt 8 and falls into the receiving container 14 below. As the pressure increases, the pressure detected by the pressure sensor increases accordingly. When the pressure reaches the preset value, the pressure sensor transmits a signal to the external controller. The external controller controls the first motor 4 to stop working, and at the same time controls the second motor 111 to rotate, driving the receiving plate 13 to rotate so that each receiving container 14 moves one station and then stops. At this time, the external controller controls the second motor 111 to stop and the first motor 4 to continue working, and controls the hydraulic component 15 to work, compressing the semi-finished waste in the receiving container 14 under the hydraulic component 15, and the previous waste compressed by the compression mechanism 11 falls through the discharge port 12 as the second motor 111 rotates. A collection frame is placed under the discharge port 12 to collect the finished waste.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A waste collection device for beryllium copper rod processing, comprising a conveying bin (1) and a conveyor belt (8), characterized in that: A collecting bucket (3) is fixedly mounted on the top of the conveying bin (1); a first motor (4) is fixedly mounted on the side wall of the top of the conveying bin (1); an output shaft of the first motor (4) is inserted into the conveying bin (1); a pre-processing mechanism (41) is arranged at the end of the output shaft of the first motor (4); a conveying belt (8) is installed in the conveying bin (1) below the first motor (4); a mounting frame (2) is arranged on one side of the conveying bin (1); a compression mechanism (11) is arranged on the top of the mounting frame (2); a supporting frame (10) is installed between the bottom of the conveying bin (1) and the top of the mounting frame (2); and the end of the conveying belt (8) is rotatably connected to the top of the supporting frame (10).

2. A waste collection device for beryllium copper rod processing according to claim 1, characterized in that: The pretreatment mechanism (41) comprises a first rolling roller (5) and a second rolling roller (51); the first rolling roller (5) is rotatably connected to the inner wall of the conveying bin (1); a rotating shaft on one side of the first rolling roller (5) is fixedly connected to the end of the output shaft of the first motor (4); a first gear (6) is fixedly mounted on the rotating shaft on the other side of the first rolling roller (5); the second rolling roller (51) is rotatably connected to the inner wall of the conveying bin (1) on one side of the first rolling roller (5); and a second gear meshing with the first gear (6) is fixedly mounted on the rotating shaft on one side of the second rolling roller (51).

3. A waste collection device for beryllium copper rod processing according to claim 2, characterized in that: A plurality of mutually staggered protrusions (52) are evenly arranged on the outer surface of the first laminating roller (5) and the second laminating roller (51), and a plurality of anti-sliding blocks (9) are evenly arranged on the outer surface of the conveyor belt (8).

4. A waste collection device for beryllium copper rod processing according to claim 1, characterized in that: A belt (7) is installed on the output shaft of the first motor (4), and the end of the belt (7) is installed on the driving wheel of the conveyor belt (8).

5. A waste collection device for beryllium copper rod processing according to claim 1, characterized in that: An arc-shaped groove (101) is provided at the top of one side of the support frame (10), the arc-shaped groove (101) is matched with the top disc of the mounting frame (2), a loading port (102) is fixedly installed at the top of the support frame (10), and a pressure sensor is built into the top of the mounting frame (2) below the loading port (102).

6. A waste collection device for beryllium copper rod processing according to claim 1, characterized in that: A material discharge port (12) is provided on one side of the top of the mounting frame (2), and a second motor (111) is fixedly mounted on one side of the material discharge port (12).

7. A waste collection device for beryllium copper rod processing according to claim 6, characterized in that: The compression mechanism (11) comprises a material receiving tray (13) and a hydraulic assembly (15); the output end of the second motor (111) passes through the top of the mounting frame (2); the output end of the second motor (111) is fixedly connected to the material receiving tray (13); a plurality of circular through holes are evenly arranged at the bottom of the material receiving tray (13); material receiving containers (14) corresponding to the circular through holes are fixedly installed at the bottom of the material receiving tray (13); the bottom end of each material receiving container (14) abuts against the top of the mounting frame (2); a bracket is provided on one side of the mounting frame (2); a hydraulic assembly (15) is fixedly installed on the top of the bracket; the telescopic end of the hydraulic assembly (15) corresponds to one of the material receiving containers (14).

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