Metal processing scrap collecting device
By designing a metal processing debris collection device including a rotating rack, collection box and screening chamber, the problem of insufficient recycling efficiency of machine tool operation table and metal debris in the prior art is solved, effectively collecting small-sized debris and timely screening and classification output of large-sized debris, improving recycling efficiency and environmental quality.
Patent Information
- Application Number
- CN202421642983.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing debris collection device for metal processing machines cannot fully clean the working surface of the machine tool operating table, and the size of the metal debris is different, resulting in small-sized debris falling affecting the operation, and additional screening steps are needed to reduce recycling efficiency.
A metal processing debris collection device is designed, including a rotary rack, a collection box, a screening chamber, a gas pipe and a extraction mechanism. Through the rotation of the rotary frame and the suction force of the pump pipe, small-sized metal debris are collected into the screening chamber of the collection box, and screening is used for screening, large and small-sized metal debris are separated, and classified and output through the guide plate and the outlet hopper.
The working surface of the machine tool operation table is achieved, which avoids small-sized metal debris floating in the workshop, improves environmental quality, and improves the metal debris recycling efficiency through timely screening and classification output.
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Figure CN222818472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing debris collection, in particular to a metal processing debris collection device. Background Art
[0002] In the shipbuilding industry, the metal plates and metal connectors that make up the ship's hull need to be processed by machine tools, and a large amount of metal debris will be generated during the processing, which needs to be collected by a collection device;
[0003] A Chinese patent with publication number CN217912884U discloses a chip collection device for metal processing machine tools, and its technical solution is: comprising a chip compression collection box, a collection groove is provided on the upper part of the collection box, a compression groove is connected to the bottom of the collection groove, the compression groove is provided inside the chip compression collection box, a collection box groove is provided on the right side of the chip compression collection box, a collection box is placed in the collection box groove, and the left side of the collection box is connected to the compression groove. The beneficial effects of the utility model are: ensuring that metal chips will not easily fall outside the collection device, thereby reducing the workload of metal chip collection; reducing the spatial volume of the spiral metal chip pile, and effectively utilizing the storage space of the metal chip collection box; compressing the spiral metal chips into metal chip blocks can reduce the cleaning work of the spiral metal chips and reduce the difficulty of cleaning work;
[0004] When the above-mentioned chip collection device for metal processing machine tools is in use, it is impossible to completely clean the working surface of the machine tool operating table, and the sizes of metal chips are different. Smaller metal particles will fall between the structural parts of the processing machine tool, affecting the smooth operation of the machine tool. In the shipbuilding industry, in order to ensure production costs and facilitate recycling and reuse, larger metal particles require additional screening steps, resulting in low metal chip recovery efficiency. Therefore, a metal processing chip collection device is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve some existing problems in the collection of metal processing debris, the utility model provides a metal processing debris collection device.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a metal processing debris collection device described in the utility model comprises a processing machine body; a processing cavity is enclosed on the processing machine body; a processing mechanism is installed in the processing cavity; an auxiliary collection device is installed on the processing machine body; the auxiliary collection device comprises a rotating frame; a rotating plate is fixedly connected between the frame bodies of the rotating frame; an exhaust pipe is installed at the bottom of the rotating plate; an exhaust nozzle is fixedly connected to the exhaust pipe; the exhaust nozzle is inserted into the mounting hole of the rotating plate; a support plate is installed on the structural surface of the processing machine body; a collection box is arranged on the top of the support plate; a connecting pipe is installed on the collection box; a material extraction mechanism is installed on the connecting pipe;
[0007] A screening chamber is provided inside the collection box; a lifting plate in an inclined state is provided inside the screening chamber; a screen is installed in the lifting plate; a shaking mechanism is installed at the bottom of the lifting plate, and the shaking mechanism acts on the screen; a discharge port is provided through the side panel of the collection box; a guide plate is installed at the bottom of the discharge port; a discharge hopper is installed at the bottom of the collection box; the collection of smaller metal debris is realized.
[0008] Preferably, a lifting mechanism is installed on the top of the collection box; a lifting rod is installed on the bottom of the lifting mechanism; the bottom end of the lifting rod is inserted into the screening cavity and connected to the lifting plate; so that the lifting plate can move up and down smoothly.
[0009] Preferably, a first gear is installed on one side of the rotating frame; a structural box is installed on the side of the processing machine body near the rotating frame; a second gear is installed inside the structural box; the second gear is meshed with the first gear; a rotating handle is installed on the structural box; the connecting rod of the rotating handle is connected to the second gear; the rotation of the rotating frame is facilitated.
[0010] Preferably, a fixed frame is fixedly connected to the top of the rotating frame; a screw rod is installed between the frame bodies of the fixed frame; a movable seat is installed outside the cross section of the screw rod; a connecting plate is installed at the connecting end of the movable seat through a pin shaft; a scraper is fixedly connected to the bottom of the connecting plate; and comprehensive cleaning of the operating table is achieved.
[0011] Preferably, a movable cavity is opened through the side surface of the frame of the fixed frame; a sliding block is arranged inside the movable cavity; a movable mechanism is installed on the top of the sliding block; a fixed rod is fixedly connected to the structural surface of the sliding block; a push plate is fixedly connected to the bottom end surface of the fixed rod; the bottom end surface of the push plate and the bottom end surface of the scraper are located in the same horizontal plane; so that the push plate can operate smoothly.
[0012] Preferably, a driving mechanism is installed on a structural surface at one end of the frame of the fixed frame; the output shaft of the driving mechanism is connected to the screw rod; so as to provide power for the movement of the movable seat.
[0013] The utility model is beneficial in that:
[0014] The utility model starts the material extraction mechanism through the structural design of the auxiliary collection device, and the suction nozzle generates suction at the action end, so that small-sized metal debris enters the suction pipe and enters the screening cavity of the collection box through the connecting pipe, so as to avoid the small-sized metal debris flying in the work workshop and ensure the environmental quality of the workshop. When the operating surface of the processing machine body is fully cleaned, the driving mechanism on the fixed frame is started, the screw rod rotates, and the moving seat drives the connecting plate and the scraper to move along the operating surface. When the scraper moves to one side of the processing machine body, the moving mechanism is started, and the sliding block drives the fixed rod and the push plate to move along the moving cavity, so that the accumulated metal debris is pushed onto the rotating plate. With the cooperation of the suction nozzle, the metal debris can be smoothly collected into the collection box, so that the working surface of the machine tool operating table is fully cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure;
[0017] Figure 2 is a schematic diagram of the structure of the auxiliary collection device;
[0018] Figure 3 is a schematic diagram of the structure of the rotating frame;
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the collection box;
[0020] Figure 5 It is a structural diagram of the connecting plate.
[0021] In the figure: 1. processing machine body; 2. processing chamber; 3. processing mechanism; 401. rotating frame; 402. rotating plate; 403. exhaust pipe; 404. exhaust nozzle; 405. supporting plate; 406. collecting box; 407. connecting pipe; 408. extracting mechanism; 409. screening chamber; 410. lifting plate; 411. screen; 412. lifting mechanism; 413. lifting rod; 414. discharge port; 415. guide plate; 416. discharge hopper; 417. first gear; 418. structural box; 419. second gear; 420. rotating handle; 501. fixed frame; 502. screw rod; 503. moving seat; 504. connecting plate; 505. scraper; 506. moving chamber; 507. sliding block; 508. moving mechanism; 509. fixed rod; 510. push plate; 511. driving mechanism. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 As shown, a metal processing debris collection device comprises a processing machine body 1; a processing chamber 2 is enclosed on the processing machine body 1; a processing mechanism 3 is installed in the processing chamber 2; an auxiliary collection device is installed on the processing machine body 1; the auxiliary collection device comprises a rotating frame 401; a rotating plate 402 is fixedly connected between the frame bodies of the rotating frame 401; an exhaust pipe 403 is installed at the bottom of the rotating plate 402; an exhaust nozzle 404 is fixedly connected to the exhaust pipe 403; the exhaust nozzle 404 is inserted into the mounting hole of the rotating plate 402; a support plate 405 is installed on the structural surface of the processing machine body 1; a collection box 406 is arranged on the top of the support plate 405; a connecting pipe 407 is installed on the collection box 406; and a material extraction mechanism 408 is installed on the connecting pipe 407;
[0024] A screening chamber 409 is provided inside the collecting box 406; a lifting plate 410 in an inclined state is provided inside the screening chamber 409; a screen 411 is installed in the lifting plate 410; a shaking mechanism is installed at the bottom of the lifting plate 410, and the shaking mechanism acts on the screen 411; a discharge port 414 is provided through the side panel of the collecting box 406; a guide plate 415 is installed at the bottom of the discharge port 414; a discharge hopper 416 is installed at the bottom of the collecting box 406; a lifting mechanism 412 is installed at the top of the collecting box 406; the lifting mechanism 414 is provided at the bottom of the collecting box 406; A lifting rod 413 is installed at the bottom of 12; the bottom end of the lifting rod 413 is inserted into the screening cavity 409 and connected to the lifting plate 410; a first gear 417 is installed on one side of the rotating frame 401; a structural box 418 is installed on the side of the processing machine body 1 near the rotating frame 401; a second gear 419 is installed inside the structural box 418; the second gear 419 is meshed with the first gear 417; a rotating handle 420 is installed on the structural box 418; the connecting rod of the rotating handle 420 is connected to the second gear 419;
[0025] During operation, in the shipbuilding industry, the metal plates and metal connectors that make up the hull of the ship need to be coordinated with the processing machine tools, and a large amount of metal debris will be generated during the processing, and the debris needs to be collected with the help of a collection device; when the above-mentioned debris collection device for metal processing machine tools is in use, it is impossible to fully clean the working surface of the machine tool operating table, and the sizes of the metal debris are all different. Smaller metal particles will fall between the structural parts of the processing machine tools, affecting the smooth operation of the machine tools. In the shipbuilding industry, in order to ensure production costs and to facilitate recycling and reuse, larger metal particles need to add additional screening steps, making the metal debris recovery efficiency not high. The present application acts through an auxiliary collection device. When the processing mechanism 3 is operating, a rotational force is applied to the rotating handle 420, and the second gear 419 inside the structural box 418 rotates. The first gear 417 drives the rotating frame 401 and the rotating plate 402 to rotate to a suitable angle, then, the extraction mechanism 408 is started, and the suction nozzle 404 generates suction at the working end, so that small-sized metal debris enters the suction pipe 403 and enters the screening chamber 409 of the collecting box 406 through the connecting pipe 407, so as to prevent small-sized metal debris from flying in the workshop and ensure the environmental quality of the workshop. The lifting mechanism 412 and the shaking mechanism are started, and the lifting rod 413 drives the lifting plate 410 to move up and down quickly, and the screen 411 shakes quickly on the lifting plate 410, so that the metal debris falling on the screen 411 is screened, so that large-sized metal debris enters the guide plate 415 through the discharge port 414, and small-sized metal debris is discharged through the discharge hopper 416, so as to achieve timely screening of metal debris and facilitate the rapid implementation of subsequent recycling and reuse operations.
[0026] See also Figure 2 ,5 As shown, a fixed frame 501 is fixedly connected to the top of the rotating frame 401; a screw rod 502 is installed between the frame bodies of the fixed frame 501; a moving seat 503 is installed outside the cross section of the screw rod 502; a connecting plate 504 is installed on the connecting end of the moving seat 503 through a pin shaft; a scraper 505 is fixedly connected to the bottom of the connecting plate 504; a moving cavity 506 is opened through the side of the frame body of the fixed frame 501; a sliding block 507 is arranged inside the moving cavity 506; a moving mechanism 508 is installed on the top of the sliding block 507; a fixed rod 509 is fixedly connected to the structural surface of the sliding block 507; a push plate 510 is fixedly connected to the bottom end surface of the fixed rod 509; the bottom end surface of the push plate 510 and the bottom end surface of the scraper 505 are located in the same horizontal plane; a driving mechanism 511 is installed on the structural surface of one end of the frame body of the fixed frame 501; the output shaft of the driving mechanism 511 is connected to the screw rod 502;
[0027] During operation, when the operating surface of the processing machine body 1 is thoroughly cleaned, the driving mechanism 511 on the fixed frame 501 is started, the screw 502 rotates, and the movable seat 503 drives the connecting plate 504 and the scraper 505 to move along the operating surface. When the scraper 505 moves to one side of the processing machine body 1, the moving mechanism 508 is started, and the sliding block 507 drives the fixed rod 509 and the push plate 510 to move along the moving cavity 506, so that the accumulated metal debris is pushed to the rotating plate 402. With the cooperation of the vacuum nozzle 404, the metal debris can be smoothly collected into the collection box 406, so that the working surface of the machine tool operating table is thoroughly cleaned.
[0028] Working principle: In the shipbuilding industry, the metal plates and metal connectors that make up the hull of the ship need to be processed by machine tools. During the processing, a large amount of metal debris will be generated, which needs to be collected by means of a collection device. When the above-mentioned debris collection device for metal processing machine tools is in use, it is impossible to fully clean the working surface of the machine tool operating table, and the sizes of metal debris are different. Smaller metal particles will fall between the structural parts of the processing machine tool, affecting the smooth operation of the machine tool. In the shipbuilding industry, in order to ensure production costs and facilitate recycling, larger metal particles are collected. Metal particles require an additional screening step, which makes the metal debris recovery efficiency low. The present application works through an auxiliary collection device. When the processing mechanism 3 is operating, a rotational force is applied to the rotating handle 420, and the second gear 419 inside the structure box 418 rotates. The first gear 417 drives the rotating frame 401 and the rotating plate 402 to rotate to a suitable angle, and then the extraction mechanism 408 is started, and the suction nozzle 404 generates suction at the working end, so that small-sized metal debris enters the suction pipe 403 and enters the screening chamber 409 of the collection box 406 through the connecting pipe 407, avoiding Small-sized metal debris flies in the workshop, ensuring the environmental quality of the workshop. When the operating surface of the processing machine body 1 is fully cleaned, the driving mechanism 511 on the fixed frame 501 is started, the screw 502 rotates, and the moving seat 503 drives the connecting plate 504 and the scraper 505 to move along the operating surface. When the scraper 505 moves to one side of the processing machine body 1, the moving mechanism 508 is started, and the sliding block 507 drives the fixed rod 509 and the push plate 510 to move along the moving cavity 506, so that the accumulated metal debris is pushed to the rotating plate 402. With the cooperation of the exhaust nozzle 404, the metal The debris can be smoothly collected into the collection box 406, so that the working surface of the machine tool operating table is completely cleaned. Then, the lifting mechanism 412 and the shaking mechanism are started, and the lifting rod 413 drives the lifting plate 410 to move up and down quickly, and the screen 411 shakes quickly on the lifting plate 410, so that the metal debris falling on the screen 411 is screened, so that large-sized metal debris enters the guide plate 415 through the discharge port 414, and small-sized metal debris is discharged through the discharge hopper 416, so that the metal debris is screened in time, which facilitates the rapid implementation of subsequent recycling and reuse operations.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A metal processing debris collection device, comprising a processing machine body (1); a processing cavity (2) is enclosed on the processing machine body (1); a processing mechanism (3) is installed in the processing cavity (2); an auxiliary collection device is installed on the processing machine body (1); characterized in that: The auxiliary collection device comprises a rotating frame (401); a rotating plate (402) is fixedly connected between the frame bodies of the rotating frame (401); an exhaust pipe (403) is installed at the bottom of the rotating plate (402); an exhaust nozzle (404) is fixedly connected to the exhaust pipe (403); the exhaust nozzle (404) is inserted into the mounting hole of the rotating plate (402); a support plate (405) is installed on the structural surface of the processing machine body (1); a collection box (406) is arranged on the top of the support plate (405); a connecting pipe (407) is installed on the collection box (406); and a material extraction mechanism (408) is installed on the connecting pipe (407); The collecting box (406) is provided with a screening chamber (409) inside; the screening chamber (409) is provided with a lifting plate (410) in an inclined state inside; a screen (411) is installed in the lifting plate (410); a shaking mechanism is installed at the bottom of the lifting plate (410), and the shaking mechanism acts on the screen (411); a discharge port (414) is provided through the side panel of the collecting box (406); a guide plate (415) is installed at the bottom of the discharge port (414); and a discharge hopper (416) is installed at the bottom of the collecting box (406).
2. A metal processing debris collection device according to claim 1, characterized in that: A lifting mechanism (412) is installed on the top of the collection box (406); a lifting rod (413) is installed on the bottom of the lifting mechanism (412); the bottom end of the lifting rod (413) is inserted into the screening cavity (409) and connected to the lifting plate (410).
3. A metal processing debris collection device according to claim 2, characterized in that: A first gear (417) is installed on one side of the rotating frame (401); a structural box (418) is installed on the side of the processing machine body (1) near the rotating frame (401); a second gear (419) is installed inside the structural box (418); the second gear (419) is meshed with the first gear (417); a rotating handle (420) is installed on the structural box (418); and a connecting rod of the rotating handle (420) is connected to the second gear (419).
4. A metal processing debris collection device according to claim 3, characterized in that: The top of the rotating frame (401) is fixedly connected to a fixed frame (501); a screw rod (502) is installed between the frame bodies of the fixed frame (501); a movable seat (503) is installed outside the cross section of the screw rod (502); a connecting plate (504) is installed at the connecting end of the movable seat (503) via a pin shaft; and a scraper (505) is fixedly connected to the bottom of the connecting plate (504).
5. A metal processing debris collection device according to claim 4, characterized in that: A movable cavity (506) is provided through the side surface of the fixed frame (501); a sliding block (507) is provided inside the movable cavity (506); a movable mechanism (508) is installed on the top of the sliding block (507); a fixed rod (509) is fixedly connected to the structural surface of the sliding block (507); a push plate (510) is fixedly connected to the bottom end surface of the fixed rod (509); the bottom end surface of the push plate (510) and the bottom end surface of the scraper (505) are located in the same horizontal plane.
6. A metal processing debris collection device according to claim 5, characterized in that: A driving mechanism (511) is installed on a structural surface at one end of the frame body of the fixed frame (501); an output shaft of the driving mechanism (511) is connected to the screw rod (502).
Citation Information
Patent Citations
Scrap collecting device for metal processing machine tool
CN217912884U