Ring cutting device for plastic bottle cap production and processing
By designing an integrated upper and lower clamping mechanism in the plastic bottle cap ring cutting device, the problem of the bottle cap easily deformed during the ring cutting process is solved, the ring cutting accuracy is improved and damage is prevented.
Patent Information
- Application Number
- CN202421500025.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing plastic bottle cap ring cutting device can easily cause the bottle cap to deform, reduce the accuracy of the ring cutting, and even damage during the processing process.
An upper and lower integrated clamping mechanism including a bottom liftable inner support assembly and a top tightening assembly is designed to stabilize the bottle cap by applying pressure from the inside and outside to prevent deformation.
It effectively improves the accuracy of the cutting ring, prevents the bottle cap from being inwardly depressed when under stress, and avoids damage.
Smart Images

Figure CN222819038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap ring cutting machines, in particular to a ring cutting device for producing and processing plastic bottle caps. Background Art
[0002] During the production and processing of plastic bottle caps, a ring cutting device for producing and processing plastic bottle caps is required to cut a tear line on the anti-theft ring on the bottle cap. However, the existing ring cutting device for producing and processing plastic bottle caps has many problems or defects.
[0003] There are some problems in the processing of the existing ring cutting machine that need to be improved. For example, China's authorized patent CN218699044U discloses a plastic bottle cap ring cutting device and CN210705031U discloses a plastic bottle cap production and processing ring cutting device. The above two devices both use an external clamping method to clamp the bottle cap to achieve the clamping purpose. The problem with this clamping method is that since the bottle cap is made of plastic and is usually thin, this method of clamping the bottle cap from the outside can easily cause the bottle cap to deform when subjected to force, and the bottle cap sinks inward, thereby resulting in a decrease in the ring cutting accuracy. In severe cases, the bottle cap is damaged due to excessive deformation. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies of the prior art, the utility model provides a ring cutting device for producing and processing plastic bottle caps, which solves the problem that the existing bottle caps are easily squeezed by the clamping mechanism during the ring cutting process and thus deformed.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ring cutting device for producing and processing plastic bottle caps, comprising a machine platform, a support column is arranged on the top of the machine platform, and a cylinder for containing the bottle caps is arranged on the support column.
[0008] A through slot is provided in the middle of the machine, which is located just below the cylinder. A liftable first cylinder is provided in the inner cavity of the machine, and an inner support block for supporting the bottle cap from the inside is installed at the free end of the first cylinder.
[0009] The inner cavity of the machine is also provided with a motor, and the output end of the motor is provided with a driving gear, which is located outside the machine and can drive the bottle cap to rotate.
[0010] A second cylinder which can be retracted horizontally is arranged on the right side of the machine platform, a knife disc is installed on the free end of the second cylinder, and a blade for circular cutting of the bottle cap is arranged on the knife disc.
[0011] A third cylinder which can be telescopically moved forward and backward is arranged in front of the machine platform, and a push plate is installed at the free end of the third cylinder.
[0012] A rotatable conveyor belt is arranged at the rear of the machine.
[0013] The machine is also provided with a bottle cap pressing component and a waste cleaning component.
[0014] As a further preference, the bottle cap pressing assembly comprises a fourth cylinder which can be raised and lowered, and a pressing piece is installed at the free end of the fourth cylinder, and the pressing piece can penetrate into the cylinder body and press the bottle cap therein tightly.
[0015] As a further preference, the waste chip cleaning assembly includes a chip removal groove opened at the right rear of the through groove, a filter screen is arranged on the chip removal groove, a chip removal bucket is arranged below the chip removal groove, and a collection box is arranged at the outlet of the chip removal bucket.
[0016] As a further preference, a cleaning brush is installed on the right bottom of the push plate.
[0017] (III) Beneficial effects
[0018] The utility model provides a ring cutting device for the production and processing of plastic bottle caps. It has the following beneficial effects:
[0019] The ring cutting device for the production and processing of plastic bottle caps can effectively clamp the bottle caps by arranging upper and lower integrated clamping mechanisms. Specifically, the clamping mechanism includes a bottom liftable inner support component, which can clamp the bottle cap from the inside, thereby preventing the bottle cap from denting inward when subjected to force, and also includes a top clamping component, which applies downward pressure to clamp the outside of the bottle cap, thereby ensuring that the bottle cap does not jump up and down when the ring is cut, thereby improving the ring cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a partial structural sectional view of the utility model;
[0022] Figure 3 This is an enlarged view of the structure at point A of the utility model.
[0023] In the figure: 1. machine table; 2. support column; 3. cylinder; 4. through groove; 5. first cylinder; 6. inner support block; 7. motor; 8. driving gear; 9. second cylinder; 10. cutter head; 101. blade; 11. third cylinder; 12. push plate; 121. cleaning brush; 13. conveyor belt; 14. fourth cylinder; 15. pressing plate; 16. chip groove; 17. filter screen; 18. chip bucket; 19. collection box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1 As shown, the utility model provides a technical solution: a ring cutting device for producing and processing plastic bottle caps, comprising a machine table 1, a support column 2 is arranged on the top of the machine table 1, a cylinder 3 for containing the bottle caps is arranged on the support column 2, and the cylinder 3 is connected from top to bottom. It should be particularly noted that in order to prevent the phenomenon that multiple bottle caps are detached together when adjacent bottle caps are detached from the bottom of the cylinder 3, a valve plate can be arranged at the bottom of the cylinder 3 to control the orderly falling of the bottle caps. This is a prior art and will not be described in detail.
[0026] like Figure 2 As shown, a through groove 4 is provided in the middle of the machine 1, and the through groove 4 is located directly below the cylinder 3. The inner cavity of the machine 1 is provided with a liftable first cylinder 5, and the free end of the first cylinder 5 is installed with an inner support block 6 for supporting the bottle cap from the inside, and the inner support block 6 is pressed against the inner wall of the bottle cap to prevent the bottle cap from sinking inward.
[0027] like Figure 2-3 As shown, the machine 1 is also provided with a bottle cap pressing component and a waste cleaning component.
[0028] like Figure 1 As shown, the bottle cap pressing assembly includes a fourth cylinder 14 which can be raised and lowered, and a pressing piece 15 is installed at the free end of the fourth cylinder 14. The pressing piece 15 can penetrate into the cylinder body 3 and press the bottle cap therein.
[0029] like Figure 2 As shown, the inner cavity of the machine 1 is also provided with a motor 7, and a driving gear 8 is installed at the output end of the motor 7. The driving gear 8 is located outside the machine 1 and can drive the bottle cap to rotate. The outer side of the bottle cap has a thread that just meshes with the driving gear 8.
[0030] like Figure 3 As shown, a second cylinder 9 which can be horizontally extended is arranged on the right side of the machine 1, and a cutter disc 10 is installed on the free end of the second cylinder 9. The cutter disc 10 is provided with blades 101 for circular cutting of the bottle caps. There are at least two blades 101, and there are gaps between the blades 101, thereby forming spaced cutting lines.
[0031] like Figure 3As shown, a third cylinder 11 which can be extended forward and backward is arranged in front of the machine 1, a push plate 12 is installed at the free end of the third cylinder 11, and a cleaning brush 121 is installed at the right bottom of the push plate 12. When the push plate 12 pushes the bottle cap, the cleaning brush 121 at its bottom can push the waste chips through the filter 17 and fall into the chip discharge bucket 18, and the waste chips then fall into the collection box 19.
[0032] like Figure 1 As shown, a rotatable conveyor belt 13 (driven by an external motor) is arranged at the rear of the machine 1 .
[0033] like Figure 3 As shown, the waste chip cleaning assembly includes a chip groove 16 opened at the right rear of the through groove 4, and a filter screen 17 is arranged on the chip groove 16. The purpose of setting the filter screen 17 is to prevent the bottle cap from falling or getting stuck in the chip groove 16, and the waste chips can directly pass through the filter screen 17. A chip bucket 18 is arranged below the chip groove 16, and a collection box 19 is arranged at the outlet of the chip bucket 18.
[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field.
[0035] When in use, first stack the bottle caps to be cut (marked a in the figure) into the cylinder 3 in sequence (with the bottle mouths of the bottle caps facing downward), and at the same time start the first cylinder 5 to drive the inner support block 6 to be slightly higher than the through groove 4, and the inner support block 6 directly enters the inner wall of the bottle cap located at the bottom of the cylinder 3 (at this time, a small part of the top of the bottle cap is still in the cylinder 3 to prevent the bottle cap from completely falling out of the cylinder 3).
[0036] Then, the fourth cylinder 14 is turned on to drive the clamping piece 15 to penetrate into the cylinder 3 and exert a downward clamping force on the bottle cap to ensure that the bottle cap does not jump up and down (it should be noted that the clamping force needs to be appropriate, and too large a force may cause difficulty in rotating the bottle cap).
[0037] Then, the second cylinder 9 is turned on to drive the cutter disc 10 to the right side of the bottle cap, and then the motor 7 is turned on to drive the drive gear 8 to rotate. The drive gear 8 engages with the thread on the surface of the bottle cap, thereby driving the bottle cap to start rotating. During the rotation, the bottle cap contacts the blade 101, thereby completing the cutting.
[0038] After that, the first cylinder 5 descends, thereby driving the bottle cap to descend together. The bottle cap is now completely separated from the cylinder 3, and then the third cylinder 11 is turned on to drive the push plate 12 to quickly push the bottle cap onto the conveyor belt 13. The conveyor belt 13 drives the bottle cap to leave, and then the next bottle cap falls on the inner support block 6, entering the next cycle.
[0039] To sum up, the ring cutting device for the production and processing of plastic bottle caps can effectively clamp the bottle caps by setting up upper and lower integrated clamping mechanisms. Specifically, the clamping mechanism includes a liftable inner support assembly at the bottom, which can press the bottle caps from the inside to prevent the bottle caps from sinking inward when subjected to force. It also includes a clamping assembly at the top, which applies downward pressure to press against the outside of the bottle cap, thereby ensuring that the bottle cap does not jump up and down when cutting the ring, thereby improving the ring cutting accuracy.
[0040] It should be noted that the electrical components appearing in this article are all connected to the external main controller and 220V or 380V mains electricity, and the main controller can be a conventional known device for controlling computers, etc. Its control principle, internal structure and control switch mode are all conventional means of the prior art, which are directly quoted here without further elaboration. In this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ring cutting device for the production and processing of plastic bottle caps, characterized in that: The machine comprises a platform (1), the top of which is provided with a support column (2), and a cylinder (3) for containing bottle caps is provided on the support column (2); A through groove (4) is provided in the middle of the machine platform (1), and the through groove (4) is located directly below the cylinder (3). A first cylinder (5) that can be raised and lowered is provided in the inner cavity of the machine platform (1), and an inner support block (6) for supporting the bottle cap from the inside is installed at the free end of the first cylinder (5); The inner cavity of the machine (1) is also provided with a motor (7), and the output end of the motor (7) is provided with a driving gear (8), the driving gear (8) is located outside the machine (1) and the driving gear (8) can drive the bottle cap to rotate; A second cylinder (9) that can be retracted horizontally is arranged on the right side of the machine platform (1), a knife disc (10) is installed at the free end of the second cylinder (9), and a blade (101) for circular cutting of bottle caps is arranged on the knife disc (10); A third cylinder (11) that can be extended forward and backward is arranged in front of the machine platform (1), and a push plate (12) is installed at the free end of the third cylinder (11); A rotatable conveyor belt (13) is arranged at the rear of the machine (1); The machine platform (1) is also provided with a bottle cap pressing component and a waste cleaning component.
2. A ring cutting device for producing and processing plastic bottle caps according to claim 1, characterized in that: The bottle cap pressing assembly comprises a fourth cylinder (14) which can be raised and lowered. A pressing piece (15) is installed at the free end of the fourth cylinder (14). The pressing piece (15) can penetrate into the cylinder (3) and press the bottle cap therein.
3. A ring cutting device for producing and processing plastic bottle caps according to claim 1, characterized in that: The waste chip cleaning assembly comprises a chip removal groove (16) opened at the right rear of the through groove (4), a filter screen (17) is arranged on the chip removal groove (16), a chip removal bucket (18) is arranged below the chip removal groove (16), and a collection box (19) is arranged at the outlet of the chip removal bucket (18).
4. A ring cutting device for producing and processing plastic bottle caps according to claim 1, characterized in that: A cleaning brush (121) is installed at the right bottom of the push plate (12).
Citation Information
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