Stirring and discharging integrated equipment

By designing an integrated stirring and discharge equipment including a stirring cylinder, a power device, a stirring device and a stirring platform, combined with a vibration device and a lifting device, the problems of uneven stirring of cement slurry and poor discharge flow are solved, and a more efficient stirring and discharge process is achieved.

CN222819263UActive Publication Date: 2025-05-02FOSHAN DONGPENG CERAMIC +4
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Patent Information

Application Number
CN202421761332.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-02
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing cement slurry stirring equipment has insufficient shearing effect during the stirring process, resulting in uneven stirring, and the discharge flow rate does not meet the requirements, which affects the discharge efficiency.

Method used

An integrated equipment for stirring and discharge is designed, including a stirring cylinder, power device, a stirring device and a stirring platform. The combination of a stirring shaft and a stirring assembly is adopted, combined with a vibration device and a lifting device to realize mechanical forced stirring and vibrating stirring.

Benefits of technology

Through mechanical forced agitation and vibration stirring, the adhesive structure of gelled materials and aggregates can be more effectively destroyed, the stirring uniformity and discharge flowability can be improved, the time of stirring to the discharge process can be reduced, and the working efficiency can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses stirring and discharging integrated equipment which comprises a stirring cylinder, a power device, a stirring device and a stirring platform, the stirring device comprises a stirring shaft and a stirring assembly arranged on the stirring shaft, the upper end of the stirring shaft is in transmission connection with the output end of the power device, the lower end of the stirring shaft is connected with the stirring assembly, and a vibration device is arranged at the bottom of the stirring cylinder; a discharge hole is formed in one side of the bottom of the stirring cylinder; the stirring cylinder is slidably assembled on the stirring platform, and a lifting device is arranged at the near end of one end of the stirring platform. The stirring and discharging integrated equipment is provided with a stirring cylinder, a power device, a stirring device, a stirring platform and a lifting device, the power device drives the stirring device through a stirring shaft to stir materials in the stirring cylinder, and after stirring is completed, the stirring cylinder can be moved to the position above the lifting device; the stirring cylinder is lifted through the lifting device, so that the discharge hole in the bottom of the stirring cylinder is suspended, the discharging of the stirring cylinder is facilitated, the stirring and discharging integrated effect is realized, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of cement slurry mixing equipment, in particular to a mixing and discharging integrated equipment. Background Art

[0002] The existing planetary mixers suitable for mixing concrete slurry are commonly planetary single-blade or planetary double-blade types, and the stirring rods are usually cylindrical or polygonal. When stirring the slurry, the existing slurry stirring device has a small shearing effect on the cement slurry, and the stirring is not sufficient; after stirring, the cement slurry has high fluidity, is easy to stick together, and is difficult to discharge, the stirring is uneven, the stirring shear force is insufficient, and the discharge fluidity does not meet the requirements, affecting the discharge efficiency. Utility Model Content

[0003] The utility model aims to provide a mixing and discharging integrated device to solve the problem of uneven mixing of cement slurry.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] The utility model provides an integrated stirring and discharging device, comprising a stirring cylinder, a power device, a stirring device and a stirring platform;

[0006] The power device is arranged above the stirring tank; the stirring device comprises a stirring shaft and a stirring assembly arranged on the stirring shaft, the upper end of the stirring shaft is drivingly connected to the output end of the power device, the lower end of the stirring shaft extends into the stirring tank and is connected to the stirring assembly, and a vibration device is arranged at the bottom of the stirring tank; a discharge port is arranged at one side of the bottom of the stirring tank;

[0007] The stirring cylinder is slidably mounted on the stirring platform. A lifting device is provided at a proximal end of one end of the stirring platform. The lifting device is used to lift the stirring cylinder horizontally.

[0008] In the integrated stirring and discharging equipment, the vibration device includes a first vibrator, a plurality of second vibrators and a plurality of third vibrators;

[0009] The first vibrator is arranged at the center of the mixing tank, and a plurality of the second vibrators are distributed at intervals with the first vibrator as the center to form a first annular vibration belt; a plurality of the third vibrators are distributed at intervals with the first vibrator as the center to form a second annular vibration belt, and the second annular vibration belt is located on the periphery of the first annular vibration belt.

[0010] In the integrated stirring and discharging equipment, the stirring assembly includes a connecting cross bar and a plurality of stirring units spaced apart on the connecting cross bar, the stirring unit includes a connecting vertical rod, an axial driving member and a stirring frame; one end of the connecting vertical rod is connected to the connecting cross bar, the axial driving member is arranged at the other end of the connecting vertical rod, and the stirring frame is connected to the driving end of the axial driving member; a plurality of stirring rods are spaced apart at the bottom of the stirring frame with the axis of the connecting vertical rod as the axis, and stirring blades are arranged on both sides of the stirring rod.

[0011] In the integrated stirring and discharging equipment, the stirring platform includes a sliding base, a sliding plate, a first sliding rail and a second sliding rail;

[0012] The first slide rail and the second slide rail are respectively arranged on the sliding base along the length direction of the sliding base, and the first slide rail and the second slide rail are parallel to each other; the sliding plate is provided with a sliding block, and the bottom of the sliding block is provided with a groove, and the first slide rail and the second slide rail are respectively embedded in the corresponding grooves; the mixing cylinder is arranged on the sliding plate, and the discharge port is suspended on one side of the mixing platform; the lifting device is arranged between the first slide rail and the second slide rail.

[0013] In the integrated stirring and discharging equipment, the first slide rail and the second slide rail are both provided with positioning angle plates at one end close to the lifting device, and the two positioning angle plates cooperate to form a limiting slot, and the width of the limiting slot is adapted to the width of the sliding plate.

[0014] The integrated stirring and discharging equipment further comprises a transfer container, which is arranged at one end of the stirring platform where the lifting device is provided, and the transfer container is located on a side close to the discharge port.

[0015] In the integrated stirring and discharging equipment, the vibration device includes one of a medium frequency / high frequency adjustable vibrator, an ultrasonic vibrator and a variable frequency vibrator.

[0016] A technical solution in the utility model can have the following beneficial effects:

[0017] The integrated stirring and discharging equipment is provided with a stirring cylinder, a power device, a stirring device, a stirring platform and a lifting device. The power device drives the stirring device to stir the material in the stirring cylinder through the stirring shaft. After the stirring is completed, the stirring cylinder can be moved to the top of the lifting device; the stirring cylinder is lifted by the lifting device so that the discharge port at the bottom of the stirring cylinder is suspended in the air, which is convenient for discharging the material from the stirring cylinder, thereby achieving the integrated stirring and discharging effect, reducing the time between the stirring and the discharging process, and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional schematic diagram of one embodiment of the utility model;

[0019] Figure 2 It is a top view of one embodiment of the utility model after removing the power device and the stirring device;

[0020] Figure 3 is a top view of a stirring assembly in one embodiment of the utility model;

[0021] In the accompanying drawings: a mixing tank 1, a power device 2, a stirring device 3, a stirring platform 4, a vibrating device 5, a lifting device 6, and a transfer container 7;

[0022] The material outlet 11; the stirring shaft 30; the connecting cross bar 31, the connecting vertical bar 32, the axial driving member 33, the stirring frame 34; the sliding base 41, the sliding plate 42, the first slide rail 43, the second slide rail 44; the first vibrator 51, the second vibrator 52, the third vibrator 53;

[0023] Stirring rod 341 , stirring blade 342 ; positioning angle plate 401 . DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] In the description of the present invention, it is necessary to understand that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of the features, and are used to distinguish and describe features, without distinction of order or importance.

[0026] In the description of the present invention, unless otherwise specified, “plurality” means two or more.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Please refer to Figures 1 to 3 The utility model provides an integrated stirring and discharging device, comprising a stirring cylinder 1, a power device 2, a stirring device 3 and a stirring platform 4;

[0029] The power device 2 is arranged above the mixing tank 1; the mixing device 3 includes a mixing shaft 30 and a mixing assembly arranged on the mixing shaft 30, the upper end of the mixing shaft 30 is drivingly connected to the output end of the power device 2, the lower end of the mixing shaft 30 extends into the mixing tank and is connected to the mixing assembly, and a vibration device 5 is arranged at the bottom of the mixing tank 1; a discharge port 11 is arranged at one side of the bottom of the mixing tank 1;

[0030] The mixing cylinder 1 is slidably mounted on the mixing platform 4 . A lifting device 6 is provided at a proximal end of one end of the mixing platform 4 . The lifting device 6 is used to lift the mixing cylinder 1 horizontally.

[0031] The integrated stirring and discharging equipment is provided with a stirring cylinder 1, a power device 2, a stirring device 3, a stirring platform 4 and a lifting device 6. The power device 2 drives the stirring device 3 to stir the material in the stirring cylinder 1 through the stirring shaft 30. After the stirring is completed, the stirring cylinder 1 can be moved to the top of the lifting device 6; the stirring cylinder 1 is lifted by the lifting device 6 so that the discharge port 11 at the bottom of the stirring cylinder 1 is suspended, which is convenient for discharging the stirring cylinder 1, thereby achieving the effect of integrated stirring and discharging.

[0032] The integrated stirring and discharging equipment can realize mechanical forced stirring and vibration stirring of the equipment during the material stirring process through the cooperation of the stirring device 3 and the vibration device 5. Vibration is applied during the forced stirring process to make the cementitious material particles vibrate, thereby destroying the cohesive structure of the cementitious material and the aggregate, and accelerating the movement speed of each component, so that the slurry in the stirring tank 1 is evenly stirred and has good plasticity; at the same time, the gas generated in the slurry due to stirring can be discharged, and the board prepared by Shudie slurry is not easy to produce a large number of pores.

[0033] The integrated stirring and discharging equipment is provided with a stirring platform 4 and a lifting device 6. The stirring platform 4 includes a stirring zone and a discharging zone. The lifting device 6 is arranged in the discharging zone; and a valve is arranged at the discharging port 11. The stirring cylinder 1 is located in the stirring zone for stirring. When discharging, the stirring cylinder 1 is translated from the stirring zone to the discharging zone, the stirring cylinder 1 is lifted by the lifting device 6, and then the valve of the discharging port 11 is opened to facilitate discharging, thereby reducing the time of the process from stirring to discharging and improving work efficiency. In an embodiment of the utility model, the power device 2 is arranged above the stirring zone, and is extended into the stirring cylinder 1 only during stirring. In another embodiment of the utility model, the power device 2 is fixed to the stirring cylinder 1, and when the stirring cylinder 1 is translated, the power device 2 moves with the stirring cylinder 1.

[0034] Preferably, the vibration device 5 includes a first vibrator 51, a plurality of second vibrators 52 and a plurality of third vibrators 53;

[0035] The first vibrator 51 is arranged at the center of the mixing tank 1, and a plurality of the second vibrators 52 are distributed at intervals with the first vibrator 51 as the center to form a first annular vibration belt; a plurality of the third vibrators 53 are distributed at intervals with the first vibrator 51 as the center to form a second annular vibration belt, and the second annular vibration belt is located at the periphery of the first annular vibration belt.

[0036] The first vibrator 51, the second vibrator 52 and the third vibrator 53 can be the same vibrator or different vibrators can be selected. The above configuration can further improve the effect of vibration stirring and prevent the problem that the vibration stirring area cannot cover the edge of the mixing tank 1 due to the mixing tank 1 being too large, thereby reducing the vibration stirring effect.

[0037] Specifically, the stirring assembly includes a connecting cross bar 31 and a plurality of stirring units spaced apart on the connecting cross bar 31, the stirring units include a connecting vertical rod 32, an axial driving member 33 and a stirring frame 34; one end of the connecting vertical rod 32 is connected to the connecting cross bar 31, the axial driving member 33 is arranged at the other end of the connecting vertical rod 32, and the stirring frame 34 is connected to the driving end of the axial driving member 33; a plurality of stirring rods 341 are spaced apart at the bottom of the stirring frame 34 with the axis of the connecting vertical rod 32 as the axis, and stirring blades 342 are arranged on both sides of the stirring rod 341.

[0038] The structure of the stirring assembly can refer to the existing planetary mixer. The power device 2 drives the connecting cross bar 31 to rotate with the stirring shaft 30 as the rotation axis through the stirring shaft 30, thereby driving the various stirring units on the connecting cross bar 31 to rotate around the stirring shaft 30; at the same time, the axial driving member 33 drives the stirring frame 34 to rotate with the connecting vertical rod 32 as the rotation axis, thereby driving the stirring rod 341 to rotate with the connecting vertical rod 32 as the rotation axis; while the stirring rod 341 revolves around the axis of the stirring shaft 30, it also rotates at high speed around the axis of the connecting vertical rod 32 at different speeds, so that the material moves in a complex manner in the kettle. There are also stirring blades 342 on both sides of the stirring rod 341. When the stirring assembly is in operation, it will produce strong shearing and kneading on the material, thereby achieving an efficient stirring effect.

[0039] Furthermore, the stirring platform 4 includes a sliding base 41, a sliding plate 42, a first sliding rail 43 and a second sliding rail 44;

[0040] The first slide rail 43 and the second slide rail 44 are respectively arranged on the sliding base 41 along the length direction of the sliding base 41, and the first slide rail 43 and the second slide rail 44 are parallel; the sliding plate 42 is provided with a sliding block, and the bottom of the sliding block is provided with a groove, and the first slide rail 43 and the second slide rail 44 are respectively embedded in the corresponding grooves; the mixing cylinder 1 is arranged on the sliding plate 42, and the discharge port 11 is suspended on one side of the mixing platform 4; the lifting device 6 is arranged between the first slide rail 43 and the second slide rail 44.

[0041] The first slide rail 43 and the second slide rail 44 are arranged side by side on the slide base 41, and the slide plate 42 is engaged with the first slide rail 43 and the second slide rail 44 through the groove at the bottom of the slide block, so as to realize sliding assembly. At the same time, when the lifting device lifts the slide base 41, the slide block will not interfere with the first slide rail 43 or the second slide rail 44, and can be lifted and reset smoothly. The above structure is simple and has high stability.

[0042] Furthermore, the first slide rail 43 and the second slide rail 44 are both provided with a positioning angle plate 401 at one end close to the lifting device 6 , and the two positioning angle plates 401 cooperate to form a limiting slot, and the width of the limiting slot is adapted to the width of the sliding plate 42 .

[0043] The positioning angle plate 401 plays a positioning role. When the sliding plate 42 moves to the unloading area, one end of the sliding plate 42 will be inserted into the limiting slot and tightly against the inner wall of the limiting slot. When the sliding plate 42 is raised or lowered, the sliding plate 42 is prevented from moving horizontally, thereby avoiding the situation where the first slide rail 43 or the second slide rail 44 cannot be re-engaged in the bottom groove of the slider when the sliding plate 42 is lowered and reset.

[0044] Specifically, it also includes a transfer container 7, which is arranged at one end of the stirring platform 4 where the lifting device 6 is provided, and the transfer container 7 is located on a side close to the discharge port.

[0045] The transfer container 7 is used to transfer the materials discharged from the integrated stirring and discharging equipment. When the lifting device lifts the stirring cylinder 1, the transfer container 7 can be moved below the discharge port to facilitate the staff to transfer the materials to the next process and improve the discharge efficiency.

[0046] Specifically, the vibration device 5 includes one of a medium frequency / high frequency adjustable vibrator, an ultrasonic vibrator and a variable frequency vibrator.

[0047] In a specific embodiment of the present invention, the vibration device 5 can be one of a medium frequency / high frequency adjustable vibrator, an ultrasonic vibrator and a variable frequency vibrator. The above device has high efficiency, simple operation and can realize operation automation.

[0048] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A stirring and discharging integrated equipment, characterized in that: It includes a mixing tank, a power device, a mixing device and a mixing platform; The power device is arranged above the stirring tank; the stirring device comprises a stirring shaft and a stirring assembly arranged on the stirring shaft, the upper end of the stirring shaft is drivingly connected to the output end of the power device, the lower end of the stirring shaft extends into the stirring tank and is connected to the stirring assembly, and a vibration device is arranged at the bottom of the stirring tank; a discharge port is arranged at one side of the bottom of the stirring tank; The stirring cylinder is slidably mounted on the stirring platform. A lifting device is provided at a proximal end of one end of the stirring platform. The lifting device is used to lift the stirring cylinder horizontally.

2. The stirring and discharging integrated equipment according to claim 1, characterized in that: The vibration device includes a first vibrator, a plurality of second vibrators and a plurality of third vibrators; The first vibrator is arranged at the center of the mixing tank, and a plurality of the second vibrators are distributed at intervals with the first vibrator as the center to form a first annular vibration belt; a plurality of the third vibrators are distributed at intervals with the first vibrator as the center to form a second annular vibration belt, and the second annular vibration belt is located on the periphery of the first annular vibration belt.

3. The stirring and discharging integrated equipment according to claim 1, characterized in that: The stirring assembly includes a connecting cross bar and a plurality of stirring units spaced apart on the connecting cross bar, the stirring units include a connecting vertical bar, an axial driving member and a stirring frame; one end of the connecting vertical bar is connected to the connecting cross bar, the axial driving member is arranged at the other end of the connecting vertical bar, and the stirring frame is connected to the driving end of the axial driving member; a plurality of stirring rods are spaced apart at the bottom of the stirring frame with the axis of the connecting vertical rod as the axis, and stirring blades are arranged on both sides of the stirring rods.

4. The stirring and discharging integrated equipment according to claim 1, characterized in that: The stirring platform comprises a sliding base, a sliding plate, a first sliding rail and a second sliding rail; The first slide rail and the second slide rail are respectively arranged on the sliding base along the length direction of the sliding base, and the first slide rail and the second slide rail are parallel to each other; the sliding plate is provided with a sliding block, and the bottom of the sliding block is provided with a groove, and the first slide rail and the second slide rail are respectively embedded in the corresponding grooves; the mixing cylinder is arranged on the sliding plate, and the discharge port is suspended on one side of the mixing platform; the lifting device is arranged between the first slide rail and the second slide rail.

5. The stirring and discharging integrated equipment according to claim 4, characterized in that: The first slide rail and the second slide rail are both provided with a positioning angle plate at one end close to the lifting device, and the two positioning angle plates cooperate to form a limiting slot, and the width of the limiting slot is adapted to the width of the sliding plate.

6. The stirring and discharging integrated equipment according to claim 1, characterized in that: It also includes a transfer container, which is arranged at one end of the stirring platform where the lifting device is provided, and the transfer container is located on a side close to the discharge port.

7. The stirring and discharging integrated equipment according to claim 1, characterized in that: The vibration device includes one of a medium frequency / high frequency adjustable vibrator, an ultrasonic vibrator and a variable frequency vibrator.