Assembly type forming die for producing PP PE belt winding conical end socket
By designing prefabricated molds, combining the surface rolling and uniform loading structure and hot melting device, the problem of uneven distribution of the surface materials of large storage tank heads is solved, and the structural stability of the head and the convenient production of large heads is achieved.
Patent Information
- Application Number
- CN202421876498.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, when making large storage tank heads, there is a problem of uneven distribution of surface materials, resulting in unstable head structure.
A prefabricated mold is designed, including a uniform surface rolling loading structure and a hot melting device. Through the cooperation of the conical mold and the roller, uniform loading and rolling of the PE belt is achieved to ensure uniform distribution of the material on the surface of the sealing head.
The uniform surface material distribution of large storage tank heads is achieved, the structural stability of the heads is improved, and the problem of inconvenience in making large heads is solved.
Smart Images

Figure CN222819588U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of end cap processing equipment, and in particular relates to an assembled forming die for producing PP PE tape wound conical end caps. Background Art
[0002] Head processing equipment is a mechanical equipment specially used to produce heads of various shapes and specifications. These heads are usually used at the ends of pressure vessels, storage tanks, furnaces, heat exchangers and other equipment. They have the function of reducing the cross-sectional area of the container and increasing the rigidity and strength of the container.
[0003] In the prior art, the end caps of storage tanks are usually large in size. When manufacturing the top caps of storage tanks, when manufacturing small caps, the molding method is usually used. However, when manufacturing larger caps, the molding method not only requires huge stamping molds, but also easily causes uneven distribution of PP and PE materials on the surface of the caps during the molding process, leading to structural instability.
[0004] Therefore, an assembled molding die for the production of PP PE tape wrapped conical heads is proposed. By setting a surface rolling uniform feeding structure and a hot melt device, the problem of inconvenient production of large tank heads and structural instability caused by surface unevenness during the preparation process is solved. Utility Model Content
[0005] In order to overcome the problems that the production of large storage tank heads is inconvenient and the surface material is unevenly distributed during the preparation of the existing storage tank heads.
[0006] The technical solution of the utility model is: a method for PP The assembled forming mold for producing PE tape wrapped conical heads includes a first fixed base; a second fixed base is also provided on the right side of the first fixed base, a slide rail is fixedly connected to the second fixed base, a slider is slidably provided on the slide rail, an electric cylinder is fixedly connected to the slider, a pushing block is fixedly connected to the left end of the output shaft of the electric cylinder, a fixed plate and an L-shaped fixed frame are fixedly connected to the front end of the pushing block, another fixed plate is provided directly in front of the fixed plate, a fourth roller and a third roller are rotatably provided at one end of the two fixed plates close to each other, a second connecting block is fixedly connected to the front end of the L-shaped fixed frame, another L-shaped fixed frame is fixedly connected to the front end of the second connecting block, a second roller and a first roller are rotatably provided at one end of the two L-shaped fixed frames close to each other, a PE tape is rotatably provided on the outer wall of the fourth roller, a supporting frame is fixedly connected to the upper end of the supporting frame, a motor is fixedly connected to the upper end of the supporting frame, a rotating rod is fixedly connected to the right end of the output shaft of the motor, a conical mold is fixedly connected to the right end of the rotating rod, and the outer wall of the right end of the conical mold is fitted with the outer walls of the fourth roller and the second roller.
[0007] Preferably, by turning on the motor, the output shaft of the motor drives the conical mold on the rotating rod to rotate, and the right end outer wall of the conical mold drives the fourth roller and the second roller to rotate. When the fourth roller rotates, the PE belt on the outer wall of the fourth roller is driven to feed the right end outer wall of the conical mold. Then, the PE belt on the right end outer wall of the conical mold is rolled by the second roller, and the slider is turned on at the same time to make the slider slowly slide backward at the upper end of the slide rail. When the slider is turned on, the electric cylinder is turned on at the same time, so that the outer walls of the second roller and the fourth roller are always in contact with the right end outer wall of the conical mold, thereby achieving uniform feeding of the right end outer wall of the conical mold.
[0008] Preferably, the outer wall of the rotating rod is fixed with evenly distributed first connecting blocks, and the other end of the first connecting block is fixed to the inner wall of the conical mold. The first connecting block fixed to the outer wall of the rotating rod can improve the stability of the conical mold during rotation.
[0009] Preferably, a connecting tube is fixedly connected to the upper end of the pushing block, a flamethrower is arranged on the upper end of the connecting tube, and uniformly distributed nozzles are fixedly connected to the left end of the output end of the flamethrower, and the spray port of the nozzle is directed toward the right outer wall of the conical mold. By turning on the flamethrower, the nozzle on the flamethrower sprays fire, so that the right outer wall of the conical mold is stably raised, so that when the right outer wall of the conical mold contacts the PE tape, the PE tape can be softened at high temperature, so that the right outer wall of the conical mold can adhere to the PE tape, driving the PE tape to move along the vortex line trajectory on the right outer wall of the conical mold.
[0010] Preferably, the upper end of the slider is fixedly connected to a first fixed block, the right end of the first fixed block is fixedly connected to a second fixed block, the front end of the second fixed block is rotatably provided with a fixed rod, and the outer wall of the fixed rod is wrapped with a PE belt. By wrapping the PE belt around the outer wall of the fixed rod, subsequent loading work can be achieved.
[0011] Preferably, the PE belt passes through the lower end of the outer wall of the first roller, the upper end of the outer wall of the third roller and the upper end of the outer wall of the fourth roller from right to left in sequence, and the movement trajectory of the PE belt is limited by the fourth roller, the third roller and the first roller, thereby ensuring stable feeding of the PE belt.
[0012] Preferably, a heater is fixedly connected to the rear end of the push block, and a plurality of heating tubes are arranged on the heater. The irradiation direction of the heating tubes is toward the right outer wall of the conical mold. When the PE tape moves along a spiral line trajectory on the right outer wall of the conical mold, the heater is turned on so that the heating tubes on the heater perform secondary softening work on the PE tape at the right end of the outer wall of the conical mold, and then the second roller is used to fully press the secondary softened PE tape to ensure that the PE tape is evenly distributed on the right outer wall of the conical mold.
[0013] Preferably, the conical mold is made of iron, which has good thermal conductivity and is convenient for the PE tape to adhere.
[0014] Beneficial effects of the utility model:
[0015] 1. By turning on the motor, the output shaft of the motor drives the conical mold on the rotating rod to rotate, and the outer wall of the right end of the conical mold drives the fourth roller and the second roller to rotate. When the fourth roller rotates, the PE belt on the outer wall of the fourth roller is driven to feed the outer wall of the right end of the conical mold. Then, the PE belt on the outer wall of the right end of the conical mold is rolled by the second roller. At the same time, the slider is turned on to make the slider slowly slide backward at the upper end of the slide rail. When the slider is turned on, the electric cylinder is turned on at the same time to make the outer walls of the second roller and the fourth roller always fit with the outer wall of the right end of the conical mold, so as to realize the uniform feeding of the outer wall of the right end of the conical mold. By replacing conical molds of different sizes, heads of different sizes and specifications can be prepared, which solves the problem of inconvenience in making heads of large storage tanks.
[0016] 2. Turn on the heater to make the heating tube on the heater perform secondary softening work on the PE tape at the right end of the outer wall of the conical die, and then use the second roller to fully roll the secondary softened PE tape to ensure that the PE tape is evenly distributed on the outer wall of the right end of the conical die, solving the problem of uneven surface material distribution in the preparation process of the head;
[0017] 3. By turning on the flamethrower and making the nozzle on the flamethrower spray flame, the outer wall of the right end of the conical mold can be stably raised, so that when the outer wall of the right end of the conical mold contacts the PE tape, the PE tape can be softened at high temperature, so that the outer wall of the right end of the conical mold can adhere to the PE tape, driving the PE tape to move along the vortex line trajectory on the outer wall of the right end of the conical mold, thereby realizing the preparation of the head. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The three-dimensional structure schematic diagram of an assembly type forming mold for producing a PP PE tape wrapped conical head according to the utility model is shown;
[0019] Figure 2 The utility model shows a three-dimensional structure schematic diagram of a conical mold of an assembled forming mold for producing a PP PE tape wrapped conical head;
[0020] Figure 3 The three-dimensional structure diagram of the flamethrower, heater and PE tape of the assembled forming mold for producing a PP PE tape wrapped conical head of the utility model is shown;
[0021] Figure 4The present invention shows a partially enlarged three-dimensional structural schematic diagram of the A part of an assembled forming mold for producing a PP PE tape wrapped conical head;
[0022] Figure 5 What is shown is a three-dimensional structural schematic diagram of the first fixed block of an assembled molding die for producing a PP PE tape wrapped conical head according to the utility model.
[0023] The markings in the accompanying drawings are: 1. first fixed base; 2. support frame; 3. motor; 4. rotating rod; 5. conical mold; 6. first connecting block; 7. second fixed base; 8. slide rail; 9. slider; 10. electric cylinder; 11. push block; 12. connecting pipe; 13. flamethrower; 14. nozzle; 15. heater; 16. heating tube; 17. L-shaped fixing frame; 18. fixing plate; 19. first roller; 20. second roller; 21. third roller; 22. fourth roller; 23. first fixed block; 24. second fixed block; 25. fixing rod; 26. PE belt; 27. second connecting block. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Example 1
[0026] See also Figure 1-4 , an assembled forming mold for producing PP PE tape winding conical heads, including a first fixed base 1; a second fixed base 7 is arranged on the right side of the first fixed base 1, a slide rail 8 is fixedly connected to the second fixed base 7, a slide block 9 is slidably arranged on the slide rail 8, an electric cylinder 10 is fixedly connected to the slide block 9, a push block 11 is fixedly connected to the left end of the output shaft of the electric cylinder 10, a fixed plate 18 and an L-shaped fixing frame 17 are fixedly connected to the front end of the push block 11, another fixed plate 18 is arranged in front of the fixed plate 18, and a fourth roller 22 and a third roller 2 are rotatably arranged at one end of the two fixed plates 18 close to each other. 1, the front end of the L-shaped fixing frame 17 is fixedly connected with the second connecting block 27, the front end of the second connecting block 27 is fixedly connected with another L-shaped fixing frame 17, the second roller 20 and the first roller 19 are rotatably arranged at one end of the two L-shaped fixing frames 17 close to each other, the outer wall of the fourth roller 22 is rotatably arranged with a PE belt 26, the upper end of the first fixed base 1 is fixedly connected with a supporting frame 2, the upper end of the supporting frame 2 is fixedly connected with a motor 3, the right end of the output shaft of the motor 3 is fixedly connected with a rotating rod 4, the right end of the rotating rod 4 is fixedly connected with a conical mold 5, and the outer wall of the right end of the conical mold 5 is in contact with the outer walls of the fourth roller 22 and the second roller 20.
[0027] In this embodiment: by turning on the motor 3, the output shaft of the motor 3 drives the conical mold 5 on the rotating rod 4 to rotate, and the right end outer wall of the conical mold 5 drives the fourth roller 22 and the second roller 20 to rotate. When the fourth roller 22 rotates, it will drive the PE belt 26 on the outer wall of the fourth roller 22 to load the right end outer wall of the conical mold 5, and then the PE belt 26 on the right end outer wall of the conical mold 5 is rolled by the second roller 20, and the slider 9 is turned on at the same time, so that the slider 9 slides slowly backward on the upper end of the slide rail 8. When the slider 9 is turned on, the electric cylinder 10 is turned on at the same time, so that the outer walls of the second roller 20 and the fourth roller 22 are always in contact with the right end outer wall of the conical mold 5, thereby achieving uniform feeding of the right end outer wall of the conical mold 5.
[0028] Example 2
[0029] See also Figure 3-5 On the basis of Example 1, the present application provides a technical solution: a connecting pipe 12 is fixedly connected to the upper end of the pushing block 11, a flamethrower 13 is arranged on the upper end of the connecting pipe 12, a uniformly distributed nozzle 14 is fixedly connected to the left end of the output end of the flamethrower 13, and the injection port direction of the nozzle 14 is toward the right end outer wall of the conical mold 5, a first fixed block 23 is fixedly connected to the upper end of the sliding block 9, a second fixed block 24 is fixedly connected to the right end of the first fixed block 23, a fixed rod 25 is rotatably arranged at the front end of the second fixed block 24, a PE belt 26 is wound around the outer wall of the fixed rod 25, and the PE belt 26 passes through the lower end of the outer wall of the first roller 19, the upper end of the outer wall of the third roller 21 and the upper end of the outer wall of the fourth roller 22 from right to left in sequence, a heater 15 is fixedly connected to the rear end of the pushing block 11, a plurality of heating tubes 16 are arranged on the heater 15, and the irradiation direction of the heating tube 16 is toward the right end outer wall of the conical mold 5.
[0030] See also Figure 2 In this embodiment, the outer wall of the rotating rod 4 is fixedly connected with uniformly distributed first connecting blocks 6, and the other end of the first connecting block 6 is fixedly connected to the inner wall of the conical mold 5, and the conical mold is made of iron.
[0031] In this embodiment: the movement trajectory of the PE belt 26 is limited by the fourth roller 22, the third roller 21 and the first roller 19, so as to ensure the stable feeding of the PE belt 26.
[0032] By turning on the flame spray gun 13, the nozzle 14 on the flame spray gun 13 sprays flames, so that the outer wall of the right end of the conical mold 5 is stably raised, so that when the outer wall of the right end of the conical mold 5 contacts the PE tape 26, the PE tape 26 can be softened at high temperature, so that the outer wall of the right end of the conical mold 5 can adhere to the PE tape 26, and the PE tape 26 is driven to move along the spiral line trajectory on the outer wall of the right end of the conical mold 5;
[0033] When the PE tape 26 moves along the spiral line trajectory on the outer wall of the right end of the conical mold 5, the heater 15 is turned on to make the heating tube 16 on the heater 15 perform secondary softening work on the PE tape 26 on the right end of the outer wall of the conical mold 5, and then the second roller 20 is used to fully press the secondary softened PE tape 26 to ensure that the PE tape 26 is evenly distributed on the outer wall of the right end of the conical mold 5.
[0034] Working principle: The PE belt 26 is passed through the lower end of the outer wall of the first roller 19, the upper end of the outer wall of the third roller 21 and the upper end of the outer wall of the fourth roller 22 from right to left in sequence, and the flamethrower 13 is turned on to make the nozzle 14 on the flamethrower 13 spray fire, so that the outer wall of the right end of the conical mold 5 is stably raised, and then the motor 3 is turned on to make the output shaft of the motor 3 drive the conical mold 5 on the rotating rod 4 to rotate, and the outer wall of the right end of the conical mold 5 drives the fourth roller 22 and the second roller 20 to rotate. When the outer wall of the right end of the conical mold 5 contacts the PE belt 26, the PE belt 26 can be softened at high temperature, so that the outer wall of the right end of the conical mold 5 can adhere to the PE belt 26, and drive the PE belt 26 to move along the vortex line trajectory on the outer wall of the right end of the conical mold 5;
[0035] Then, the slider 9 is opened at the same time, so that the slider 9 slides slowly backward on the upper end of the slide rail 8. When the slider 9 is opened, the electric cylinder 10 is opened at the same time, so that the outer walls of the second roller 20 and the fourth roller 22 are always in contact with the outer wall of the right end of the conical mold 5. Then, by turning on the heater 15, the heating tube 16 on the heater 15 performs secondary softening work on the PE belt 26 at the right end of the outer wall of the conical mold 5. Then, the second roller 20 fully presses the secondary softened PE belt 26 to ensure that the PE belt 26 is evenly distributed on the outer wall of the right end of the conical mold 5.
[0036] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. An assembled forming die for producing a PP PE tape wound conical end cap, comprising a first fixed base (1); characterized in that: The invention also comprises a second fixed base (7) arranged on the right side of the first fixed base (1), a slide rail (8) being fixedly connected to the second fixed base (7), a slide block (9) being slidably arranged on the slide rail (8), an electric cylinder (10) being fixedly connected to the slide block (9), a push block (11) being fixedly connected to the left end of the output shaft of the electric cylinder (10), a fixed plate (18) and an L-shaped fixed frame (17) being fixedly connected to the front end of the push block (11), another fixed plate (18) being arranged directly in front of the fixed plate (18), a fourth roller (22) and a third roller (21) being rotatably arranged at one end of the two fixed plates (18) close to each other, a first roller (22) being fixedly connected to the front end of the L-shaped fixed frame (17), and a second roller (21) being rotatably arranged at the second end of the two fixed plates (18). The second connecting block (27) is fixedly connected to another L-shaped fixing frame (17) at the front end of the second connecting block (27); the second roller (20) and the first roller (19) are rotatably arranged at one end of the two L-shaped fixing frames (17) close to each other; the outer wall of the fourth roller (22) is rotatably arranged with a PE belt (26); the upper end of the first fixed base (1) is fixedly connected to a support frame (2); the upper end of the support frame (2) is fixedly connected to a motor (3); the right end of the output shaft of the motor (3) is fixedly connected to a rotating rod (4); the right end of the rotating rod (4) is fixedly connected to a conical mold (5); the outer wall of the right end of the conical mold (5) is in contact with the outer walls of the fourth roller (22) and the second roller (20).
2. The assembled forming mold for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: The outer wall of the rotating rod (4) is fixedly connected with evenly distributed first connecting blocks (6), and the other end of the first connecting block (6) is fixedly connected to the inner wall of the conical mold (5).
3. The assembled forming mold for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: The upper end of the push block (11) is fixedly connected to a connecting pipe (12), the upper end of the connecting pipe (12) is provided with a flamethrower (13), the left end of the output end of the flamethrower (13) is fixedly connected to uniformly distributed nozzles (14), and the injection ports of the nozzles (14) are oriented toward the outer wall of the right end of the conical mold (5).
4. The assembled forming mold for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: The upper end of the slider (9) is fixedly connected to a first fixing block (23), the right end of the first fixing block (23) is fixedly connected to a second fixing block (24), a fixing rod (25) is rotatably provided at the front end of the second fixing block (24), and a PE belt (26) is wound around the outer wall of the fixing rod (25).
5. The assembled forming die for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: The PE belt (26) passes through the lower end of the outer wall of the first roller (19), the upper end of the outer wall of the third roller (21), and the upper end of the outer wall of the fourth roller (22) in sequence from right to left.
6. The assembled forming mold for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: A heater (15) is fixedly connected to the rear end of the push block (11), and a plurality of heating tubes (16) are arranged on the heater (15). The irradiation direction of the heating tubes (16) is toward the right end outer wall of the conical mold (5).
7. The assembled forming die for producing PP PE tape wrapped conical heads according to claim 1, characterized in that: The conical mold (5) is made of iron.