Air seal machine capable of discharging materials uniformly
By introducing uniform discharge components and anti-blocking components into the air shutter, and dispersing materials using spiral blades and belt transmission mechanisms, the problems of uneven discharge of the air shutter and easy material agglomeration are solved, achieving uniformity and sustainability of discharge, and improving discharge efficiency and stability.
Patent Information
- Application Number
- CN202421033869.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-13
AI Technical Summary
It is now difficult to achieve uniformity in the relevant air conditioner during the discharge process, and the materials are prone to agglomeration or arches, resulting in interruption or stopping of discharge.
By introducing uniform discharge assembly and anti-blocking assembly into the air shutter, the material is dispersed using spiral blades and belt drive mechanisms to prevent agglomeration and arches and ensure material flowability.
The uniformity and sustainability of the air shutter discharge material is achieved, the discharge efficiency and stability are improved, and the discharge interruption caused by the agglomeration or arches of the material is prevented.
Smart Images

Figure CN222820857U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air locks, and in particular relates to an air lock for uniform material discharging. Background Art
[0002] The air lock, also known as the air lock, air closure, star discharger, ash discharge valve, rotary feeder, etc., is a key equipment widely used in pneumatic conveying and ventilation dust removal systems;
[0003] Although the discharging effect can be achieved, there are still some problems in daily use. Since the discharging mechanism of the air lock is based on the operation of its internal rotating impeller, the materials in the interval space are discharged in piles during the rotation of the impeller. However, this discharging method is often difficult to achieve ideal uniformity. Secondly, the air lock faces the problem of easy agglomeration or arching between materials during the material feeding stage. After the material enters the air lock, due to the influence of physical properties, humidity, particle size and other factors, the particles may adhere and aggregate to form lumps that are difficult to flow or form material arch bridges. This phenomenon seriously hinders the normal flow process of the material in the air lock, which will cause intermittent discharge or even stop discharging when the air lock is discharging. Utility Model Content
[0004] In view of this, the utility model provides an air lock with uniform discharge, which can disperse the materials discharged from the space between the rotating impellers one by one through the cooperation of the uniform discharge component and the anti-blocking component, thereby achieving uniform discharge of the air lock, and effectively preventing the problem of intermittent discharge or even discharging cessation due to agglomeration and arching of materials during the conveying process, ensuring that the materials inside the air lock always maintain a good fluidity state, thereby achieving the continuity and uniformity of the air lock discharge process, and improving the overall discharge efficiency and stability of the air lock.
[0005] In order to solve the above technical problems, the utility model provides a uniform discharge air lock, including an outer shell and a rotating impeller connected to the middle part of the inner cavity of the outer shell laterally, a motor is provided on the left surface of the outer shell, the right end of the output shaft of the motor is fixedly connected to the left extension end of the rotating impeller, a uniform discharge component is provided at the lower end of the inner cavity of the outer shell, the uniform discharge component includes a rotating shaft connected to the middle part of the lower end of the inner cavity of the outer shell laterally, the left and right ends of the rotating shaft are provided with spiral blades distributed laterally symmetrically, an anti-blocking component is also provided at the upper end of the inner cavity of the outer shell, and the motor is electrically connected to an external single-chip computer.
[0006] The anti-blocking component includes a mounting plate which is laterally symmetrically arranged at the upper ends of the left and right surfaces of the outer shell, and fixed cylinders which are laterally symmetrically distributed are arranged at the left and right ends of the upper surface of the outer shell, and sliding cylinders are vertically slidably connected inside the fixed cylinders, and a conical plate is arranged between the upper ends of the four sliding cylinders, and springs are arranged between the top wall surface of the sliding cylinder and the bottom wall surface of the vertically adjacent fixed cylinder; the anti-blocking component also includes a rotating rod which is laterally rotatably connected to the middle part of the upper end of the inner cavity of the outer shell, and a cam is arranged in the middle part of the rotating rod, and the cam is matched with the conical plate, and a driving component for driving the rotating rod and the rotating shaft to rotate is also arranged at the right extending end of the spiral blade.
[0007] The driving component includes a double-groove pulley arranged at the right extension end of the spiral blade, a single-groove pulley 1 is provided at the right extension end of the rotating shaft, and the single-groove pulley 1 is connected to the left ring groove of the double-groove pulley through a belt 1 transmission; the right extension end of the rotating rod is provided with a single-groove pulley 2, and the single-groove pulley 2 is connected to the right ring groove of the double-groove pulley through a belt 2 transmission.
[0008] The spiral directions of the two spiral blades are opposite.
[0009] The four corners of the upper and lower surfaces of the shell are provided with symmetrically distributed mounting holes.
[0010] The cross section of the lower end of the inner cavity of the shell is arranged in an inverted V shape.
[0011] The beneficial effects of the above technical solution of the utility model are as follows: BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main structure of an air lock for uniform material discharge according to the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the uniform discharging component of the utility model;
[0014] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0015] Figure 4 It is a schematic diagram of a partial planar cross-sectional structure of the utility model.
[0016] Explanation of the reference numerals: 100, housing; 200, rotating impeller; 300, motor; 400, rotating shaft; 401, spiral blade; 500, mounting plate; 501, fixed cylinder; 502, sliding cylinder; 503, conical plate; 504, spring; 505, rotating rod; 506, cam; 600, double-groove pulley; 601, single-groove pulley one; 602, belt one; 603, single-groove pulley two; 604, belt two. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0018] like Figure 1-4 As shown:
[0019] The present embodiment provides an air lock with uniform discharge, comprising a shell 100 and a rotating impeller 200 that is laterally rotatably connected to the middle part of the inner cavity of the shell 100, a motor 300 is provided on the left surface of the shell 100, the right end of the output shaft of the motor 300 is fixedly connected to the left extension end of the rotating impeller 200, a uniform discharge component is provided at the lower end of the inner cavity of the shell 100, the uniform discharge component comprises a rotating shaft 400 that is laterally rotatably connected to the middle part of the lower end of the inner cavity of the shell 100, the left and right ends of the rotating shaft 400 are provided with spiral blades 401 that are laterally symmetrically distributed, an anti-blocking component is also provided at the upper end of the inner cavity of the shell 100, the motor 300 is electrically connected to an external single-chip computer; the spiral directions of the two spiral blades 401 are opposite; the cross-section of the lower end of the inner cavity of the shell 100 is an inverted V-shaped setting.
[0020] like Figure 1-3 As shown, the anti-blocking component includes a mounting plate 500 which is laterally symmetrically arranged at the upper ends of the left and right surfaces of the outer shell 100, and the left and right ends of the upper surface of the outer shell 100 are provided with fixed cylinders 501 which are laterally symmetrically distributed, and the fixed cylinders 501 are vertically slidably connected with sliding cylinders 502, and a conical plate 503 is provided between the upper ends of the four sliding cylinders 502, and a spring 504 is provided between the top wall surface of the sliding cylinder 502 and the bottom wall surface of the vertically adjacent fixed cylinder 501; the anti-blocking component also includes a rotating rod 505 which is laterally rotatably connected to the middle part of the upper end of the inner cavity of the outer shell 100, and a cam 506 is provided in the middle part of the rotating rod 505, and the cam 506 is matched with the conical plate 503. The right extending end of the spiral blade 401 is also provided with a driving component for driving the rotating rod 505 and the rotating shaft 400 to rotate.
[0021] like Figure 1-4 As shown, the driving assembly includes a double-groove pulley 600 arranged at the right side extension end of the spiral blade 401, a single-groove pulley 1 601 is provided at the right side extension end of the rotating shaft 400, and the single-groove pulley 1 601 is connected to the left side ring groove of the double-groove pulley 600 through a belt 1 602 for transmission, and a single-groove pulley 2 603 is provided at the right side extension end of the rotating rod 505, and the single-groove pulley 2 603 is connected to the right side ring groove of the double-groove pulley 600 through a belt 2 604 for transmission.
[0022] The working principle of the air lock for uniform material discharge provided by the utility model is as follows: first, the relevant staff fixes the shell 100 and its auxiliary mechanisms in the preset material discharge area, and then, during material discharge, the relevant staff adjusts the operation of the motor 300 through an external single-chip microcomputer, and the rotation of the output shaft of the motor 300 drives the rotating impeller 200 and the double-groove pulley 600 to rotate synchronously, and the rotation of the rotating impeller 200 transfers the material from the upper feed port to the lower discharge port. In this process, the rotating impeller 200 plays the role of preventing blockage, locking air and unloading, and the double-groove pulley 600 drives the corresponding single-groove pulley 1 601 and single-groove pulley 2 603 to rotate synchronously through belt 1 602 and belt 2 604 when rotating, and the single-groove pulley 1 601 drives the rotating shaft 400 and the spiral blade 401 to rotate synchronously when rotating, and the two spiral blades 401 The spiral directions are opposite, so that the materials discharged from the space between the rotating impellers 200 can be dispersed, thereby achieving uniform discharge of the air lock. The single-groove pulley 603 drives the rotating rod 505 and the cam 506 to rotate synchronously when rotating. The cam 506 periodically contacts and pushes the conical plate 503. When the distal end of the cam 506 contacts the conical plate 503, the conical plate 503 overcomes the elastic force of the spring 504 and moves upward. When the distal end of the cam 506 separates from the conical plate 503, the conical plate 503 moves downward under the action of the rebound force of the spring 504, effectively preventing the problem of intermittent discharge or even stop of discharge caused by agglomeration and arching of materials during transportation, ensuring that the materials inside the air lock always maintain a good fluidity state, thereby achieving the continuity and uniformity of the discharge process of the air lock, and improving the overall discharge efficiency and stability of the air lock.
[0023] like Figure 1-2 As shown, symmetrically distributed mounting holes are provided at the four corners of the upper and lower surfaces of the housing 100, and the mounting holes facilitate relevant staff to fix the housing 100 and its auxiliary mechanisms in a designated discharge location.
[0024] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An air lock for uniform discharging, characterized in that: The invention comprises a housing (100) and a rotary impeller (200) which is laterally rotatably connected to the middle part of the inner cavity of the housing (100); a motor (300) is provided on the left surface of the housing (100); the right end of the output shaft of the motor (300) is fixedly connected to the left extension end of the rotary impeller (200); a uniform material discharge component is provided at the lower end of the inner cavity of the housing (100); the uniform material discharge component comprises a rotating shaft (400) which is laterally rotatably connected to the middle part of the lower end of the inner cavity of the housing (100); the left and right ends of the rotating shaft (400) are provided with spiral blades (401) which are symmetrically distributed laterally; an anti-blocking component is also provided at the upper end of the inner cavity of the housing (100); and the motor (300) is electrically connected to an external single-chip computer.
2. The air lock for uniform material discharge according to claim 1, characterized in that: The anti-blocking component comprises a mounting plate (500) which is laterally symmetrically arranged at the upper ends of the left and right surfaces of the housing (100); the left and right ends of the upper surface of the housing (100) are both provided with laterally symmetrically distributed fixed cylinders (501); the fixed cylinders (501) are each vertically slidably connected with a sliding cylinder (502); a conical plate (503) is provided between the upper ends of four sliding cylinders (502); and a spring (504) is provided between the top wall surface of the sliding cylinder (502) and the bottom wall surface of the vertically adjacent fixed cylinder (501).
3. The air lock for uniform discharge according to claim 2, characterized in that: The anti-blocking component also includes a rotating rod (505) that is laterally rotatably connected to the middle of the upper end of the inner cavity of the shell (100), and a cam (506) is provided in the middle of the rotating rod (505). The cam (506) is arranged in cooperation with the conical plate (503). The right extending end of the spiral blade (401) is also provided with a driving component for driving the rotating rod (505) and the rotating shaft (400) to rotate.
4. The air lock for uniform discharge as claimed in claim 3, characterized in that: The driving assembly comprises a double-groove pulley (600) arranged at the right side extension end of the spiral blade (401); the right side extension end of the rotating shaft (400) is provided with a single-groove pulley 1 (601); the single-groove pulley 1 (601) is connected to the left side ring groove of the double-groove pulley (600) through a belt 1 (602); the right side extension end of the rotating rod (505) is provided with a single-groove pulley 2 (603); the single-groove pulley 2 (603) is connected to the right side ring groove of the double-groove pulley (600) through a belt 2 (604).
5. The air lock for uniform material discharge according to claim 1, characterized in that: The spiral directions of the two spiral blades (401) are opposite.
6. The air lock for uniform material discharge according to claim 1, characterized in that: The four corners of the upper and lower surfaces of the housing (100) are provided with symmetrically distributed mounting holes.
7. The air lock for uniform material discharge according to claim 1, characterized in that: The cross section of the lower end of the inner cavity of the housing (100) is in an inverted V shape.