Winding device with unlimited service life

Abstract

The utility model provides a rolling device with unlimited service life, which belongs to the technical field of mechanical equipment and comprises a frame mechanism and a rolling mechanism, the frame mechanism comprises a bottom plate, a protective shell is fixedly mounted on the outer side of the bottom plate, a first motor is fixedly mounted on the outer side wall of the bottom plate, and a second motor is fixedly mounted on the outer side wall of the bottom plate. A transmission rod is fixedly installed at the output end of the first motor, a connecting disc is fixedly installed on the outer side wall of the transmission rod, and a second motor is fixedly installed on the outer side wall of the connecting disc. By arranging the connecting disc, the winding shaft can be replaced without shutdown in the production process, the replacement speed of the winding shaft is greatly increased due to the application of the linear motor and the air pump, so that the shutdown time is shortened, in addition, the winding shaft can be rapidly detached through the design of the clamping block and the clamping groove, and the production efficiency is improved. By means of the design, convenient conditions are provided for rapid replacement of the winding shaft, and the production efficiency and the continuity of equipment operation are further improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, and in particular relates to a winding device with unlimited lifespan. Background Art

[0002] Winding device is a key equipment widely used in textile, printing, packaging and other industries. Its main function is to collect, sort and wind the continuous materials generated in the production process. With the improvement of industrial automation and the continuous improvement of production efficiency, the technical background of winding device is mainly reflected in the pursuit of high-speed, high-efficiency and stable winding performance, and at the same time requires good compatibility and adaptability to meet the winding needs of different materials and specifications.

[0003] Ordinary winding devices generally face the problem of short service life during long-term use. Especially during winding operations, the winding shaft is prone to various faults and problems after long-term use, and the efficiency of manual replacement is relatively low. The emergence of these problems often affects the stability and production efficiency of the equipment, and regular adjustments and maintenance are required to ensure the normal operation of the equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a winding device with unlimited life, aiming to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An unlimited life winding device, comprising:

[0007] The frame mechanism and the winding mechanism, the frame mechanism comprises a bottom plate, a protective shell is fixedly mounted on the outer side of the bottom plate, a first motor is fixedly mounted on the outer side wall of the bottom plate, and a transmission rod is fixedly mounted on the output end of the first motor.

[0008] As a preferred solution of the utility model, a connecting disk is fixedly mounted on the outer side wall of the transmission rod, and a second motor is fixedly mounted on the outer side wall of the connecting disk.

[0009] As a preferred solution of the utility model, the output end of the second motor is fixedly connected to a transmission shaft, and an auxiliary shaft is fixedly installed on the outer side wall of the connecting disk.

[0010] As a preferred solution of the utility model, the winding mechanism includes a connecting block, a slide rail is fixedly installed on the outer wall of the connecting block, a linear motor is sleeved on the outer wall of the slide rail, an air pump is fixedly installed on the outer wall of the linear motor, and a fork is fixedly installed on the outer wall of the air pump.

[0011] As a preferred solution of the utility model, a mounting shaft is fixedly installed on the outer side wall of the transmission shaft, a first compression spring telescopic rod is fixedly installed on the inner side wall of the mounting shaft, and a rounded limit block is fixedly installed on the outer side wall of the first compression spring telescopic rod.

[0012] As a preferred solution of the utility model, a winding shaft is movably connected to the outer side wall of the installation shaft, a clamping groove is provided on the inner side wall of the winding shaft, and a clamping block is movably connected to the outer side wall of the clamping groove.

[0013] As a preferred solution of the utility model, a second compression spring telescopic rod is fixedly mounted on the outer side wall of the card block, a button is fixedly mounted on the outer side wall of the card block, and a third compression spring telescopic rod is fixedly mounted on the outer side wall of the button.

[0014] Compared with the prior art, the beneficial effects of the utility model are: by setting a connecting disk, the take-up shaft can be replaced without stopping the production process, and the application of a linear motor and an air pump greatly improves the replacement speed of the take-up shaft, thereby reducing downtime. In addition, the design of the card block and the card slot allows the take-up shaft to be quickly disassembled. This design provides convenient conditions for the rapid replacement of the take-up shaft, further improving the production efficiency and the continuity of equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is an enlarged schematic diagram of the connection disk of the utility model;

[0018] Figure 3 It is an enlarged schematic diagram of the reel of the utility model;

[0019] Figure 4 It is a cross-sectional schematic diagram of the reel shaft of the utility model.

[0020] In the figure: 100, frame mechanism; 101, bottom plate; 102, first motor; 103, protective shell; 104, transmission rod; 105, second motor; 106, transmission shaft; 107, connecting plate; 108, auxiliary shaft; 200, winding mechanism; 201, connecting block; 202, slide rail; 203, linear motor; 204, air pump; 205, winding shaft; 206, rounded limit block; 207, mounting shaft; 208, first compression spring telescopic rod; 209, second compression spring telescopic rod; 210, clamping block; 211, clamping slot; 212, button; 213, third compression spring telescopic rod; 214, fork. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0024] Example 1

[0025] Reference Figure 1 and Figure 2 , which is the first embodiment of the utility model, provides an unlimited life winding device, including:

[0026] The frame mechanism 100 and the winding mechanism 200 , the frame mechanism 100 includes a bottom plate 101 , a protective shell 103 is fixedly mounted on the outer wall of the bottom plate 101 , a first motor 102 is fixedly mounted on the outer wall of the bottom plate 101 , and a transmission rod 104 is fixedly mounted on the output end of the first motor 102 .

[0027] Specifically, a connection disk 107 is fixedly mounted on the outer wall of the transmission rod 104 , and a second motor 105 is fixedly mounted on the outer wall of the connection disk 107 .

[0028] When in use, the second motor 105 drives the transmission shaft 106 to rotate to reel in the material, and the first motor 102 drives the transmission rod 104 to rotate. After the material is collected, the first motor 102 drives the connecting disk 107 to rotate, and another reel 205 can be driven up for the next reeling.

[0029] In summary, the second motor 105 continuously reels the material, and the first motor 102 quickly replaces the reel 205 after the material collection is completed, thereby realizing rapid shaft replacement without stopping the machine, greatly improving production efficiency, simplifying the operating process, and enhancing equipment flexibility and adaptability. At the same time, it reduces labor intensity, reduces equipment failures, and extends equipment service life.

[0030] Example 2

[0031] Reference Figure 3 and Figure 4 , which is the second embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a winding mechanism 200 for winding the material.

[0032] Specifically, the output end of the second motor 105 is fixedly connected to the transmission shaft 106 , and the outer side wall of the connecting disk 107 is fixedly mounted with an auxiliary shaft 108 .

[0033] Furthermore, the winding mechanism 200 includes a connecting block 201, a slide rail 202 is fixedly installed on the outer wall of the connecting block 201, a linear motor 203 is sleeved on the outer wall of the slide rail 202, an air pump 204 is fixedly installed on the outer wall of the linear motor 203, and a fork head 214 is fixedly installed on the outer wall of the air pump 204.

[0034] When in use, the auxiliary shaft 108 can assist the reel 205 in reeling in the material. When the air pump 204 extends forward, the buttons 212 on both sides of the fork 214 are clamped, and the reel 205 can be quickly disassembled. The linear motor 203 moves, and the reel 205 can be removed.

[0035] In summary, the configuration of the auxiliary shaft 108 improves the stability and accuracy of the material winding of the winding shaft 205, while the design of the air pump 204 and the fork head 214 realizes the quick disassembly of the winding shaft 205, and the movement of the linear motor 203 facilitates the convenient replacement of the winding shaft 205. These measures together improve the convenience of equipment operation, reduce downtime, and enhance the continuous operation capacity of the production line, thereby significantly improving production efficiency and reducing labor intensity.

[0036] Example 3

[0037] Reference Figure 1 and Figure 4, which is the third embodiment of the present utility model. Different from the previous embodiment, this embodiment provides another usage of the winding mechanism 200.

[0038] Specifically, an installation shaft 207 is fixedly installed on the outer wall of the transmission shaft 106, a first compression spring telescopic rod 208 is fixedly installed on the inner wall of the installation shaft 207, a rounded limit block 206 is fixedly installed on the outer wall of the first compression spring telescopic rod 208, a winding shaft 205 is movably connected to the outer wall of the installation shaft 207, a slot 211 is opened on the inner wall of the winding shaft 205, and a block 210 is movably connected to the outer wall of the slot 211.

[0039] Furthermore, a second compression spring telescopic rod 209 is fixedly mounted on the outer wall of the block 210 , a button 212 is fixedly mounted on the outer wall of the block 210 , and a third compression spring telescopic rod 213 is fixedly mounted on the outer wall of the button 212 .

[0040] When in use, when installing the winding shaft 205, the winding shaft 205 is directly inserted into the installation shaft 207. When removing, press the button 212, the block 210 moves to the middle and falls off the slot 211. The rounded limit block 210 limits the winding shaft 205.

[0041] In summary, directly inserting the installation shaft 207 simplifies the installation process, and pressing the button 212 can realize the movement of the block 210 and the disassembly method of the detachable slot 211. In addition, the rounded limit block 210 accurately limits the winding shaft 205, which greatly improves the convenience and safety of operation, reduces equipment maintenance time, improves production efficiency, and ensures the stability of equipment operation.

[0042] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0043] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0044] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A winding device with unlimited life, characterized in that: include, A frame mechanism (100) and a winding mechanism (200), wherein the frame mechanism (100) comprises a bottom plate (101), a protective shell (103) is fixedly mounted on the outer side of the bottom plate (101), a first motor (102) is fixedly mounted on the outer side wall of the bottom plate (101), and a transmission rod (104) is fixedly mounted on the output end of the first motor (102).

2. The unlimited life reeling device according to claim 1, characterized in that: A connection disk (107) is fixedly mounted on the outer side wall of the transmission rod (104), and a second motor (105) is fixedly mounted on the outer side wall of the connection disk (107).

3. The unlimited life reeling device according to claim 2, characterized in that: The output end of the second motor (105) is fixedly connected to a transmission shaft (106), and an auxiliary shaft (108) is fixedly mounted on the outer side wall of the connection disk (107).

4. The unlimited life reeling device according to claim 3, characterized in that: The winding mechanism (200) comprises a connecting block (201), a slide rail (202) is fixedly mounted on the outer wall of the connecting block (201), a linear motor (203) is sleeved on the outer wall of the slide rail (202), an air pump (204) is fixedly mounted on the outer wall of the linear motor (203), and a fork (214) is fixedly mounted on the outer wall of the air pump (204).

5. The unlimited life reeling device according to claim 4, characterized in that: A mounting shaft (207) is fixedly mounted on the outer side wall of the transmission shaft (106), a first compression spring telescopic rod (208) is fixedly mounted on the inner side wall of the mounting shaft (207), and a rounded limit block (206) is fixedly mounted on the outer side wall of the first compression spring telescopic rod (208).

6. The unlimited life reeling device according to claim 5, characterized in that: A reel (205) is movably connected to the outer side wall of the installation shaft (207), a clamping groove (211) is provided on the inner side wall of the reel (205), and a clamping block (210) is movably connected to the outer side wall of the clamping groove (211).

7. The unlimited life reeling device according to claim 6, characterized in that: A second compression spring telescopic rod (209) is fixedly mounted on the outer wall of the clamping block (210), a button (212) is fixedly mounted on the outer wall of the clamping block (210), and a third compression spring telescopic rod (213) is fixedly mounted on the outer wall of the button (212).

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