Sludge settling tank mounting equipment with adjustable angle
By designing the sludge pool installation equipment with adjustable angles, and adjusting the angle of the sludge pool using the construction frame and reducer motor system, the problems of cumbersome installation steps and complex operations in the existing technology are solved, and a more efficient and accurate installation process is achieved.
Patent Information
- Application Number
- CN202421917459.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the existing mud sink installation technology, the angle and position of the mud sink needs to be adjusted many times after lifting it. The steps are cumbersome and the operation is complicated.
A sludge tank installation equipment with adjustable angles is designed, including construction frames, fixing plates, gear reduction motors, gears and mounting frames. The gear reduction motor drives the gears and mounting frames to adjust the angle of the sludge tank.
Improves the accuracy and adjustability of the installation of sludge tanks, simplifies operating steps, and reduces the installation time and complexity of manpower operations.
Smart Images

Figure CN222821126U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of siltation tank installation, in particular to an angle-adjustable siltation tank installation device. Background Art
[0002] A sedimentation tank, also known as a grit tank, is a building used to settle suspended sediment in a sediment-laden water flow that is larger than the designed sedimentation particle size and to reduce the sand content in the water flow.
[0003] Sedimentation tanks are divided into box-type sedimentation tanks, curved sedimentation tanks and strip channel sedimentation tanks according to the plane shape of the tank box. Box-type sedimentation tanks are also called linear sedimentation tanks. They are a regular and neat box trough sedimentation equipment. Depending on the number of sedimentation chambers installed, they can be divided into single-chamber, double-chamber, multi-chamber and side channel. When installing a multi-chamber sedimentation tank, it is necessary to excavate the foundation pit first, then hoist the sedimentation tank into the foundation pit, and finally connect the sedimentation tanks together with pipes.
[0004] In the existing sludge tank installation technology, the sludge tank is lifted by a crane and then placed in a foundation pit. After the sludge tank is lifted, the angle of the sludge tank needs to be adjusted. A rope is tied to the sludge tank and the position and angle of the sludge tank are adjusted by pulling the rope. This process needs to be adjusted multiple times, and the steps are cumbersome and the operation is complicated.
[0005] To this end, the utility model provides a sludge tank installation device with adjustable angle. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model is an angle-adjustable sludge tank installation device, comprising a construction frame; a winding assembly is provided on the top of the construction frame; the lifting end of the winding assembly is fixedly connected to a fixed plate; the top of the fixed plate is fixedly connected to a reduction motor; the transmission end of the reduction motor is fixedly connected to a first gear; the first gear is rotatably connected to the bottom of the fixed plate; the first gear is meshed with a second gear; the second gear is rotatably connected to the bottom of the fixed plate; the bottom of the second gear is fixedly connected to a mounting frame; a clamping assembly is provided at the bottom of the mounting frame; moving assemblies are provided at both ends of the construction frame; in this step, the sludge tank to be installed is lifted and moved to the foundation pit through the setting of the construction frame, the fixed plate, the reduction motor, the first gear, the second gear, and the mounting frame, the reduction motor drives the first gear, the second gear, and the mounting frame to rotate, adjusts the angle of the sludge tank, facilitates installation, improves the adjustability of the device during installation, increases the adaptability of the device during use, improves the accuracy of the sludge tank installation, and simplifies the operation steps.
[0008] Preferably, the clamping assembly includes an electric push rod, a slider, a clamping plate, and a fixed block; the electric push rod is fixedly connected to the middle of the mounting frame; the electric push rod is arranged in multiple groups in the middle of the mounting frame; the slider is slidably connected in the middle of the mounting frame; the slider is arranged in multiple groups in the middle of the mounting frame; the clamping plate is slidably connected in the middle of the slider; the transmission end of the electric push rod is fixedly connected to the side wall of the slider; the fixed block is fixedly connected to the side wall of the clamping plate away from the electric push rod; this step clamps and fixes the sludge tank by setting the electric push rod, the slider, the clamping plate, and the fixed block, thereby improving the adjustability of the device when in use, increasing the adaptability of the device when in use, improving the stability when hoisting the sludge tank, and reducing the situation where the sludge tank falls off during hoisting and causes damage.
[0009] Preferably, an adjustment hole is opened in the middle of the clamping plate; the adjustment holes are arranged in multiple groups in the middle of the clamping plate; a fixing pin is slidably fitted in the middle of the clamping plate; the bottom of the fixing pin is arranged in a plane; in this step, the length of the clamping plate extending out of the mounting frame is adjusted through the arrangement of the adjustment hole and the fixing pin and fixed by the fixing pin, thereby improving the adaptability of the clamping plate when clamping and fixing the silt plate, improving the adjustability of the device when in use, increasing the stability of the fixing pin inside the adjustment hole, and reducing the possibility of the fixing pin falling off due to rotation.
[0010] Preferably, a guide rod is slidably connected in the middle of the construction frame; multiple groups of guide rods are arranged in the middle of the construction frame and are evenly distributed at the four corners of the construction frame; the bottom ends of the multiple groups of guide rods are commonly fixedly connected to the top of the fixed plate; in this step, through the arrangement of the guide rods, the guide rods play a guiding and positioning role when the fixed plate rises and falls, thereby improving the stability when hoisting the sludge tank and reducing the shaking of the mounting frame.
[0011] Preferably, the moving assembly includes a moving seat and universal wheels; the moving seat is fixedly connected to the end of the construction frame; the moving seat is arranged at both ends of the construction frame and is symmetrically arranged; the universal wheels are fixedly connected to the bottom of the moving seat; a pair of universal wheels are arranged at the bottom of the moving seat and are symmetrically arranged; this step improves the convenience of the device when moving and increases the stability of the device when moving by setting the moving seat and universal wheels.
[0012] Preferably, the clamping plate is fixedly connected with a gasket near the side wall of the fixed block; the gasket is made of a flexible material; this step reduces the situation where the fixed block is scratched due to contact between the sludge tank and the fixed block through the provision of the gasket, thereby increasing the service life of the fixed block.
[0013] Preferably, reinforcing ribs are provided at the bottom of the construction frame; this step improves the structural strength of the device and reduces deformation of the device by providing the reinforcing ribs at the bottom of the construction frame.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The utility model discloses an angle-adjustable sludge tank installation device, which hoists and moves the sludge tank to be installed to the foundation pit through the arrangement of a construction frame, a fixing plate, a reduction motor, a first gear, a second gear, and a mounting frame. The reduction motor drives the first gear, the second gear, and the mounting frame to rotate, and adjusts the angle of the sludge tank to facilitate installation, improve the adjustability of the device during installation, increase the adaptability of the device during use, improve the accuracy of the sludge tank installation, and simplify the operating steps.
[0016] 2. The utility model describes an angle-adjustable sludge tank installation device, which clamps and fixes the sludge tank by setting an electric push rod, a slider, a clamping plate, and a fixing block, thereby improving the adjustability of the device when in use, increasing the adaptability of the device when in use, improving the stability when hoisting the sludge tank, and reducing the possibility of the sludge tank falling off during hoisting and causing damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the installation frame and the construction frame in the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the reduction motor and the mounting frame in the utility model;
[0021] Figure 4 It is a schematic diagram of the structure of the clamping plate and the mounting frame in the utility model;
[0022] In the figure: 1. Construction frame; 11. Winding assembly; 12. Fixed plate; 13. Speed reduction motor; 14. First gear; 15. Second gear; 16. Mounting frame; 2. Electric push rod; 21. Slider; 22. Clamping plate; 23. Fixed block; 3. Adjustment hole; 31. Fixed pin; 4. Guide rod; 5. Moving seat; 51. Universal wheel; 6. Gasket. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 3As shown, an angle-adjustable sludge tank installation device described in an embodiment of the utility model comprises a construction frame 1; a winding assembly 11 is provided on the top of the construction frame 1; the lifting end of the winding assembly 11 is fixedly connected to a fixed plate 12; a reduction motor 13 is fixedly connected to the top of the fixed plate 12; a transmission end of the reduction motor 13 is fixedly connected to a first gear 14; the first gear 14 is rotatably connected to the bottom of the fixed plate 12; the first gear 14 is meshed with a second gear 15; the second gear 15 is rotatably connected to the bottom of the fixed plate 12; a mounting frame 16 is fixedly connected to the bottom of the second gear 15; a clamping assembly is provided at the bottom of the mounting frame 16; moving assemblies are provided at both ends of the construction frame 1; during work, the device is moved above the sludge tank to be installed, the winding assembly 11 is opened, the fixed plate 12 is lowered above the sludge tank, the mounting frame 16 is inserted into the inside of the sludge tank, and the sludge tank is clamped and fixed by the clamping assembly at the bottom of the mounting frame 16, and the winding assembly 11 works The fixed plate 12 is driven to move upward, and the siltation tank and the device are moved to the top of the foundation pit through the moving assembly. The winding assembly 11 drives the fixed plate 12, the mounting frame 16 and the siltation tank to descend. When installing, the reduction motor 13 is turned on, and the reduction motor 13 drives the first gear 14 and the second gear 15 to rotate, and the second gear 15 drives the mounting frame 16 to rotate, and the mounting frame 16 drives the siltation tank to rotate, so that the angle of the sediment is rotated to a suitable position. After the siltation tank is placed, the clamping assembly is released, and the winding assembly 11 lifts the mounting frame 16; in this step, the siltation tank to be installed is lifted and moved to the foundation pit through the setting of the construction frame 1, the fixed plate 12, the reduction motor 13, the first gear 14, the second gear 15, and the mounting frame 16. The reduction motor 13 drives the first gear 14, the second gear 15, and the mounting frame 16 to rotate, adjust the angle of the siltation tank, facilitate installation, improve the adjustability of the device during installation, increase the adaptability of the device during use, improve the accuracy of the siltation tank installation, and simplify the operation steps.
[0025] like Figures 1 to 4As shown, the clamping assembly includes an electric push rod 2, a slider 21, a clamping plate 22, and a fixing block 23; the electric push rod 2 is fixedly connected to the middle of the mounting frame 16; the electric push rod 2 is arranged in multiple groups in the middle of the mounting frame 16; the slider 21 is slidably connected to the middle of the mounting frame 16; the slider 21 is arranged in multiple groups in the middle of the mounting frame 16; the clamping plate 22 is slidably connected to the middle of the slider 21; the transmission end of the electric push rod 2 is fixedly connected to the side wall of the slider 21; the fixing block 23 is fixedly connected to the side wall of the clamping plate 22 away from the electric push rod 2; during operation, after the mounting frame 16 is inserted into the sedimentation tank, the reduction motor is turned on 13. The reduction motor 13 drives the mounting frame 16 to rotate, so that the fixing block 23 is aligned with the lifting hole inside the silt tank, and the electric push rod 2 is opened. The electric push rod 2 pushes the slider 21, the clamping plate 22, and the fixing block 23, and the fixing block 23 is inserted into the lifting port inside the silt tank to clamp and fix the silt tank, and then the silt tank is lifted and installed; in this step, the silt tank is clamped and fixed by the arrangement of the electric push rod 2, the slider 21, the clamping plate 22, and the fixing block 23, so as to improve the adjustability of the device when in use, increase the adaptability of the device when in use, improve the stability when lifting the silt tank, and reduce the situation where the silt tank falls off and is damaged during lifting.
[0026] like Figure 3 and Figure 4 As shown, an adjustment hole 3 is opened in the middle of the clamping plate 22; the adjustment holes 3 are arranged in multiple groups in the middle of the clamping plate 22; a fixing pin 31 is slidably fitted in the middle of the clamping plate 22; the bottom of the fixing pin 31 is arranged in a plane; during operation, the clamping plate 22 slides in the middle of the slider 21, the length of the clamping plate 22 extending out of the mounting frame 16 is adjusted, the fixing pin 31 is inserted into the adjusting hole 3, the length of the clamping plate 22 extending out of the mounting frame 16 is fixed, and the bottom of the fixing pin 31 is arranged in a plane, so as to reduce the rotation of the fixing pin 31 in the adjusting hole 3; in this step, the length of the clamping plate 22 extending out of the mounting frame 16 is adjusted and fixed by the fixing pin 31 through the setting of the adjusting hole 3 and the fixing pin 31, so as to improve the adaptability of the clamping plate 22 when clamping and fixing the silt plate, improve the adjustability of the device when in use, increase the stability of the fixing pin 31 in the adjusting hole 3, and reduce the situation where the fixing pin 31 falls off due to rotation.
[0027] like Figure 1 and Figure 2 As shown, the middle part of the construction frame 1 is slidably connected with a guide rod 4; multiple groups of guide rods 4 are arranged in the middle part of the construction frame 1, and are evenly distributed at the four corners of the construction frame 1; the bottom ends of the multiple groups of guide rods 4 are fixedly connected to the top of the fixed plate 12; during operation, when the winding assembly 11 drives the fixed plate 12 to rise and fall, the guide rod 4 plays a guiding and positioning role, and the guide rod 4 slides in the middle part of the construction frame 1; in this step, through the arrangement of the guide rod 4, the guide rod 4 plays a guiding and positioning role when the fixed plate 12 rises and falls, thereby improving the stability when hoisting the sludge tank and reducing the shaking of the mounting frame 16.
[0028] like Figure 1 As shown, the moving assembly includes a moving seat 5 and a universal wheel 51; the moving seat 5 is fixedly connected to the end of the construction frame 1; the moving seat 5 is arranged at both ends of the construction frame 1 and is symmetrically arranged; the universal wheel 51 is fixedly connected to the bottom of the moving seat 5; a pair of universal wheels 51 are arranged at the bottom of the moving seat 5 and are symmetrically arranged; during work, when the device needs to be moved, the device is moved by the universal wheel 51, and the moving seat 5 supports the construction frame 1; this step improves the convenience of the device when moving and increases the stability of the device when moving through the arrangement of the moving seat 5 and the universal wheel 51.
[0029] like Figure 3 As shown, the side wall of the clamping plate 22 close to the fixed block 23 is fixedly connected with a gasket 6; the gasket 6 is made of flexible material; during operation, when the fixed block 23 clamps the sludge tank, the gasket 6 contacts the sludge tank, reducing the contact between the sludge tank and the fixed block 23; this step reduces the situation where the contact between the sludge tank and the fixed block 23 causes the fixed block 23 to be scratched by the setting of the gasket 6, thereby increasing the service life of the fixed block 23.
[0030] like Figure 1 As shown, the bottom of the construction frame 1 is provided with reinforcing ribs; during operation, the bottom of the construction frame 1 is provided with reinforcing ribs to improve the structural strength of the device; this step improves the structural strength of the device and reduces the deformation of the device by setting the reinforcing ribs at the bottom of the construction frame 1.
[0031] During operation, the device is moved to the top of the siltation tank to be installed, the winding assembly 11 is opened, the fixed plate 12 is lowered to the top of the siltation tank, the mounting frame 16 is inserted into the inside of the siltation tank, and the siltation tank is clamped and fixed by the clamping assembly at the bottom of the mounting frame 16. The winding assembly 11 drives the fixed plate 12 to move upward, and the siltation tank and the device are moved to the top of the foundation pit through the moving assembly. The winding assembly 11 drives the fixed plate 12, the mounting frame 16 and the siltation tank to descend. During installation, the reduction motor 13 is turned on, the reduction motor 13 drives the first gear 14 and the second gear 15 to rotate, and the second gear 15 drives the mounting frame 16 to rotate, and the mounting frame 16 drives the siltation tank to rotate so that the angle of the sediment is rotated to a suitable position. After the siltation tank is placed, the clamping assembly is released, and the winding assembly 11 lifts the mounting frame 16; after the mounting frame 16 is inserted into the inside of the siltation tank, the reduction motor 13 is turned on, and the reduction motor 13 drives the mounting frame 16 to rotate so that the fixed block 23 is aligned with the hanging inside the siltation tank. The mounting hole is opened, and the electric push rod 2 is opened. The electric push rod 2 pushes the slider 21, the clamping plate 22, and the fixed block 23, and the fixed block 23 is inserted into the lifting port inside the silt tank to clamp and fix the silt tank, and then the silt tank is lifted and installed; the clamping plate 22 slides in the middle of the slider 21, and the length of the clamping plate 22 extending out of the mounting frame 16 is adjusted, and the fixing pin 31 is inserted into the adjusting hole 3 to fix the length of the clamping plate 22 extending out of the mounting frame 16. The bottom of the fixing pin 31 is a plane to reduce the rotation of the fixing pin 31 inside the adjusting hole 3; when the winding assembly 11 drives the fixing plate 12 to rise and fall, the guide rod 4 plays a guiding and positioning role, and the guide rod 4 slides in the middle of the construction frame 1; when the device needs to be moved, the device is moved by the universal wheel 51, and the moving seat 5 supports the construction frame 1; when the fixed block 23 clamps the silt tank, the gasket 6 contacts the silt tank to reduce the contact between the silt tank and the fixed block 23; reinforcing ribs are provided at the bottom of the construction frame 1 to improve the structural strength of the device.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An angle-adjustable sludge tank installation device, comprising a construction frame (1); characterized in that: The construction frame (1) is provided with a winding assembly (11) at the top; the lifting end of the winding assembly (11) is fixedly connected to a fixed plate (12); the top of the fixed plate (12) is fixedly connected to a reduction motor (13); the transmission end of the reduction motor (13) is fixedly connected to a first gear (14); the first gear (14) is rotatably connected to the bottom of the fixed plate (12); the first gear (14) is meshed with a second gear (15); the second gear (15) is rotatably connected to the bottom of the fixed plate (12); the bottom of the second gear (15) is fixedly connected to a mounting frame (16); a clamping assembly is provided at the bottom of the mounting frame (16); and moving assemblies are provided at both ends of the construction frame (1).
2. The angle-adjustable sludge tank installation device according to claim 1, characterized in that: The clamping assembly comprises an electric push rod (2), a slider (21), a clamping plate (22), and a fixing block (23); the electric push rod (2) is fixedly connected to the middle of the mounting frame (16); a plurality of electric push rods (2) are arranged in the middle of the mounting frame (16); the slider (21) is slidably connected to the middle of the mounting frame (16); a plurality of sliders (21) are arranged in the middle of the mounting frame (16); the clamping plate (22) is slidably connected to the middle of the slider (21); the transmission end of the electric push rod (2) is fixedly connected to the side wall of the slider (21); and the fixing block (23) is fixedly connected to the side wall of the clamping plate (22) away from the electric push rod (2).
3. The angle-adjustable sludge tank installation device according to claim 2, characterized in that: An adjustment hole (3) is provided in the middle of the clamping plate (22); a plurality of adjustment holes (3) are provided in the middle of the clamping plate (22); a fixing pin (31) is slidably fitted in the middle of the clamping plate (22); and the bottom of the fixing pin (31) is arranged in a flat surface.
4. The angle-adjustable sludge tank installation device according to claim 1, characterized in that: A guide rod (4) is slidably connected to the middle of the construction frame (1); multiple groups of the guide rods (4) are arranged in the middle of the construction frame (1) and are evenly distributed at the four corners of the construction frame (1); the bottom ends of the multiple groups of guide rods (4) are fixedly connected to the top of the fixing plate (12).
5. The angle-adjustable sludge tank installation device according to claim 1, characterized in that: The moving assembly comprises a moving seat (5) and a universal wheel (51); the moving seat (5) is fixedly connected to the end of the construction frame (1); the moving seat (5) is arranged at both ends of the construction frame (1) and is symmetrically arranged; the universal wheel (51) is fixedly connected to the bottom of the moving seat (5); a pair of the universal wheels (51) are arranged at the bottom of the moving seat (5) and are symmetrically arranged.
6. The angle-adjustable sludge tank installation device according to claim 2, characterized in that: A gasket (6) is fixedly connected to the side wall of the clamping plate (22) close to the fixing block (23); the gasket (6) is made of a flexible material.
7. The angle-adjustable sludge tank installation device according to claim 1, characterized in that: The bottom of the construction frame (1) is provided with reinforcing ribs.