Automatic cooling device for quenching of annular forgings
By designing suspension components and rotary motor-driven automatic cooling devices, the problem of uneven quenching and cooling of ring forgings is solved, and the effect of uniform cooling of multiple forgings is achieved.
Patent Information
- Application Number
- CN202420412070.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-18
- Filing Date
- 2024-03-04
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing automatic cooling device for ring forgings during quenching is simple in structure, which causes ring forgings to accumulate in cooling water, affecting the cooling effect and leading to uneven cooling.
An automatic cooling device is designed to mount an annular forging through the suspension assembly, and to drive the suspension wheel to rotate using a rotating motor and transmission belt, so that the annular forging is continuously entering the cooling water to cool down and avoid accumulation.
The simultaneous cooling of multiple ring forgings is achieved, avoiding accumulation in cooling water, improving the cooling effect, and ensuring uniform cooling.
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Figure CN222821594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment of forgings, in particular to an automatic cooling device for quenching annular forgings. Background Art
[0002] Some ring forgings need to be quenched. During the quenching process, the ring forgings are first heated to make them fully or partially austenitized, and then quickly cooled to below a certain temperature for martensitic transformation, which can improve the hardness, wear resistance and toughness of the ring forgings.
[0003] However, the existing automatic cooling device for quenching annular forgings still has the following shortcomings: the existing automatic cooling device for quenching annular forgings has a relatively simple structure, and when in use, the annular forgings are directly placed in cooling water for cooling, resulting in the accumulation of the annular forgings in the cooling water, affecting the cooling effect and causing uneven cooling. Therefore, we propose an automatic cooling device for quenching annular forgings. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic cooling device for an annular forging during quenching, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An automatic cooling device for quenching an annular forging, comprising a base, a cooling water tank fixedly connected to the front of the upper end of the base, a water inlet pipe inserted through the upper front end of the cooling water tank, a water outlet pipe inserted through the lower front end of the cooling water tank, a water valve inserted through the outer surface of the water outlet pipe, a mounting plate fixedly connected to the rear end of the upper end of the base, and a control device inserted through the rear end of the mounting plate;
[0007] The control device includes a rotating motor and a No. 1 transmission wheel, the output end of the rotating motor is fixedly connected to the No. 2 transmission wheel, the outer surface of the No. 1 transmission wheel and the outer surface of the No. 2 transmission wheel are commonly connected to a transmission belt, the front end of the No. 1 transmission wheel is fixedly connected to a rotating component, the front end of the rotating motor is fixedly connected to the rear end of the mounting plate, and the output end of the rotating motor passes through the rear end of the mounting plate and extends to the front end of the mounting plate.
[0008] Preferably, the rotating assembly includes a fixing rod, a mounting head is fixedly connected to the front end of the fixing rod, a plurality of connecting rods are fixedly connected to the outer surface of the mounting head, a plurality of connecting rods are commonly fixedly connected to an annular ring at one end away from the center of the mounting head, four screw holes passing through the outer surface of the annular ring are opened front and back, and the inner wall surfaces of the four screw holes are threadedly connected to the suspension assembly.
[0009] Preferably, the rear end of the No. 1 transmission wheel is movably connected to the front end of the mounting plate via a rotating shaft, and the front end of the No. 1 transmission wheel is fixedly connected to the rear end of the fixing rod.
[0010] Preferably, the plurality of connecting rods and the plurality of screw holes are arranged in a central annular array of the mounting head.
[0011] Preferably, the suspension assembly includes a screw rod, a suspension wheel is fixedly connected to the front end of the screw rod, a suspension groove is opened in the middle of the outer surface of the suspension wheel, and the outer surface of the suspension groove is threadedly connected to the inner wall surface of the corresponding screw hole.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, by setting a suspension component, four annular forgings are hung on the suspension groove of the suspension wheel, and then the rotating motor is started, the rotating motor drives the second transmission wheel to rotate, and the transmission belt drives the first transmission wheel to rotate, thereby driving the annular ring to rotate, and then driving the four suspension wheels to rotate, so that the four annular forgings continuously enter the cooling water in the cooling water tank to realize the cooling of the annular forgings. This method avoids the accumulation of the annular forgings while realizing the cooling of multiple annular forgings, thereby improving the cooling effect of the annular forgings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of an automatic cooling device for quenching an annular forging according to the utility model;
[0015] Figure 2 It is a structural schematic diagram of a control device of an automatic cooling device during quenching of an annular forging according to the utility model;
[0016] Figure 3 It is a structural schematic diagram of a rotating assembly of an automatic cooling device for quenching an annular forging according to the utility model;
[0017] Figure 4 The utility model is a schematic structural diagram of a suspension assembly of an automatic cooling device during quenching of an annular forging.
[0018] In the figure: 1. base; 2. cooling water tank; 3. water inlet pipe; 4. water outlet pipe; 5. water valve; 6. mounting plate; 7. control device; 71. rotating motor; 72. No. 1 transmission wheel; 73. No. 2 transmission wheel; 74. transmission belt; 75. rotating assembly; 751. fixing rod; 752. mounting head; 753. connecting rod; 754. annular ring; 755. screw hole; 756. suspension assembly; 7561. screw rod; 7562. suspension wheel; 7563. suspension groove. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1-4 , the utility model provides a technical solution:
[0023] An automatic cooling device for quenching an annular forging comprises a base 1, a cooling water tank 2 is fixedly connected to the front of the upper end of the base 1, a water inlet pipe 3 is inserted and connected to the upper front end of the cooling water tank 2, a water outlet pipe 4 is inserted and connected to the lower front end of the cooling water tank 2, a water valve 5 is inserted and connected to the outer surface of the water outlet pipe 4, a mounting plate 6 is fixedly connected to the rear end of the upper end of the base 1, and a control device 7 is inserted and connected to the rear end of the mounting plate 6;
[0024] The control device 7 includes a rotating motor 71 and a No. 1 transmission wheel 72. The output end of the rotating motor 71 is fixedly connected to the No. 2 transmission wheel 73. The outer surface of the No. 1 transmission wheel 72 and the outer surface of the No. 2 transmission wheel 73 are commonly connected to a transmission belt 74. The front end of the No. 1 transmission wheel 72 is fixedly connected to a rotating component 75. The front end of the rotating motor 71 is fixedly connected to the rear end of the mounting plate 6. The output end of the rotating motor 71 passes through the rear end of the mounting plate 6 and extends to the front end of the mounting plate 6.
[0025] In this embodiment, the rotating assembly 75 includes a fixing rod 751, the front end of the fixing rod 751 is fixedly connected to a mounting head 752, the outer surface of the mounting head 752 is fixedly connected to a plurality of connecting rods 753, and the ends of the plurality of connecting rods 753 away from the center of the mounting head 752 are commonly fixedly connected to an annular ring 754, the outer surface of the annular ring 754 is provided with four screw holes 755 that pass through the front and rear, and the inner wall surfaces of the four screw holes 755 are all threadedly connected to the suspension assembly 756; the rear end of the No. 1 transmission wheel 72 is connected by The rotating shaft is movably connected to the front end of the mounting plate 6, and the front end of the No. 1 transmission wheel 72 is fixedly connected to the rear end of the fixing rod 751; a plurality of connecting rods 753 and a plurality of screw holes 755 are arranged in a central ring array with the mounting head 752; the suspension assembly 756 includes a screw rod 7561, and a suspension wheel 7562 is fixedly connected to the front end of the screw rod 7561, and a suspension groove 7563 is opened in the middle of the outer surface of the suspension wheel 7562, and the outer surface of the suspension groove 7563 is threadedly connected to the inner wall surface of the corresponding screw hole 755.
[0026] It should be noted that the utility model is an automatic cooling device for quenching annular forgings. During specific use, cooling water is added to the cooling water tank 2 through the water inlet pipe 3, and then four annular forgings are hung on the hanging groove 7563 of the hanging wheel 7562, and then the rotating motor 71 is started. The rotating motor 71 drives the second transmission wheel 73 to rotate, and the transmission belt 74 drives the first transmission wheel 72 to rotate, thereby driving the annular ring 754 to rotate, and then driving the four hanging wheels 7562 to rotate, so that the four annular forgings continuously enter the cooling water in the cooling water tank 2 to realize the cooling of the annular forgings. This method can achieve the cooling of multiple annular forgings while avoiding the accumulation of annular forgings, thereby improving the cooling effect of the annular forgings.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic cooling device for annular forgings during quenching, comprising a base (1), characterized in that: The front portion of the upper end of the base (1) is fixedly connected to a cooling water tank (2), the upper portion of the front end of the cooling water tank (2) is connected through a water inlet pipe (3), the lower portion of the front end of the cooling water tank (2) is connected through a water outlet pipe (4), the outer surface of the water outlet pipe (4) is connected through a water valve (5), the rear portion of the upper end of the base (1) is fixedly connected to a mounting plate (6), and the rear end of the mounting plate (6) is connected through a control device (7); The control device (7) comprises a rotating motor (71) and a first transmission wheel (72); the output end of the rotating motor (71) is fixedly connected to a second transmission wheel (73); the outer surface of the first transmission wheel (72) and the outer surface of the second transmission wheel (73) are jointly connected to a transmission belt (74); the front end of the first transmission wheel (72) is fixedly connected to a rotating assembly (75); the front end of the rotating motor (71) is fixedly connected to the rear end of the mounting plate (6); and the output end of the rotating motor (71) passes through the rear end of the mounting plate (6) and extends to the front end of the mounting plate (6).
2. The automatic cooling device for quenching annular forgings according to claim 1, characterized in that: The rotating assembly (75) comprises a fixing rod (751), the front end of which is fixedly connected to a mounting head (752), the outer surface of which is fixedly connected to a plurality of connecting rods (753), the ends of the plurality of connecting rods (753) away from the center of the mounting head (752) being fixedly connected to an annular ring (754), the outer surface of the annular ring (754) being provided with four screw holes (755) extending forward and backward, the inner wall surfaces of the four screw holes (755) being threadedly connected to a suspension assembly (756).
3. The automatic cooling device for annular forging during quenching according to claim 1, characterized in that: The rear end of the first transmission wheel (72) is movably connected to the front end of the mounting plate (6) via a rotating shaft, and the front end of the first transmission wheel (72) is fixedly connected to the rear end of the fixing rod (751).
4. The automatic cooling device for quenching annular forgings according to claim 2, characterized in that: The plurality of connecting rods (753) and the plurality of screw holes (755) are arranged in a central annular array on the mounting head (752).
5. The automatic cooling device for quenching annular forgings according to claim 2, characterized in that: The suspension assembly (756) includes a screw rod (7561), the front end of which is fixedly connected to a suspension wheel (7562), a suspension groove (7563) is formed in the middle of the outer surface of the suspension wheel (7562), and the outer surface of the suspension groove (7563) is threadedly connected to the inner wall surface of the corresponding screw hole (755).