Cathode automatic adjusting device of rare earth electrolytic furnace

By designing a cathode automatic adjustment device for rare earth electrolytic furnaces, the problem of unstable electrolytic cell voltage and energy consumption caused by cathode consumption is solved, and the cathode automatic adjustment and stable electrolytic process is realized.

CN222821674UActive Publication Date: 2025-05-02NINGBO FUNENG NEW MATERIAL +1
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Patent Information

Application Number
CN202421524693.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-05-02
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

The cathode of the existing rare earth electrolytic furnace will be gradually consumed during the electrolysis process, resulting in a change in the spacing between the cathode and the anode, affecting the cell voltage and energy consumption of the electrolytic tank. A device that can automatically adjust the cathode is needed.

Method used

A cathode automatic adjustment device for a rare earth electrolytic furnace is designed, including a movement frame, a tungsten rod connecting assembly and a movement guide assembly. The tungsten rod connecting assembly is driven to slide in the movement frame through a power component, and the sliding trajectory is defined by the guide wheel and the guide member to realize automatic adjustment of the cathode.

Benefits of technology

By automatically adjusting the cathode, the distance between the cathode and the anode is stabilized, and the temperature of the molten salt is increased and the cathode is quickly dissolved, ensuring the stability of the electrolytic cell voltage and energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cathode adjusting device of a rare earth electrolytic furnace, which comprises a moving frame, a tungsten rod connecting component and a moving guide component, the tungsten rod connecting component is slidably arranged in the moving frame relative to the radial direction of a cathode, the moving guide component is arranged in the moving frame, and the tungsten rod connecting component comprises a matching frame used for contacting with the moving guide component. The connecting plate is fixed in the matching frame, a vertically-arranged tungsten rod is arranged at the end of the connecting plate, the walking guide assembly comprises a plurality of guide wheels arranged in the sliding direction, and the guide wheels are provided with second guide faces connected to the boundaries of the two sides of the matching frame and second guide faces arranged on the upper boundary and the lower boundary of the matching frame in a right opposite mode; a power assembly is further arranged between the moving frame and the matching frame and used for driving the tungsten rod connecting assembly to slide.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam cleaning equipment, in particular to a cathode automatic adjustment device for a rare earth electrolytic furnace. Background Art

[0002] At present, the rare earth molten salt electrolysis process is the main method for the production and preparation of rare earth metals. The electrolytic cell is the main equipment in this process, and its structure directly affects the quality of rare earth metal products, work efficiency and production cost. When the rare earth oxide is melted in molten salt, the melting temperature in the electrolysis equipment is above 1000°C. Maintaining a balanced and stable melting temperature during the electrolysis process is one of the prerequisites for the normal operation of the electrolysis process.

[0003] Existing electrolytic furnaces usually place a molybdenum pot for collecting rare earth metals at the bottom of the furnace, and graphite anodes are installed around the furnace. A tungsten-molybdenum alloy rod is inserted in the middle of the furnace as a cathode. The furnace is filled with molten salt. Under the action of the inter-electrode electric field between the cathode and the anode, the molten salt acts as a resistor to generate heat and becomes molten, while maintaining the temperature required for the electrolysis process.

[0004] Among them, the tungsten rod as the cathode guides the current to flow through the electrolyte during the electrolysis process. The current enters the electrolytic cell through the tungsten rod, thereby starting the electrolysis process. At the same time, during the electrolysis process, the tungsten rod as the cathode will be gradually consumed. This consumption will cause the distance between the cathode and the anode to change, thereby affecting the cell voltage and energy consumption of the electrolytic cell. Therefore, a device that can adjust the cathode of the electrolytic furnace is needed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a cathode automatic adjustment device for a rare earth electrolytic furnace.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A cathode automatic adjustment device for a rare earth electrolytic furnace, comprising a positioning frame, a tungsten rod connecting assembly slidably arranged in the positioning frame in the radial direction of the cathode, and a positioning guide assembly arranged in the positioning frame, wherein the tungsten rod connecting assembly comprises a matching frame for contacting the positioning guide assembly, and a connecting plate fixed in the matching frame, a tungsten rod arranged vertically at the end of the connecting plate, and the positioning guide assembly comprises a plurality of guide wheels arranged in a sliding direction, wherein the guide wheels have a second guide surface connected to the boundaries of both sides of the matching frame, and a second guide surface arranged directly opposite to the upper and lower boundaries of the matching frame;

[0008] A power component is also provided between the moving frame and the matching frame, and the power component is used to drive the tungsten rod connecting component to slide.

[0009] Furthermore, the power assembly includes a motor and a reducer fixed on the outside of the positioning frame, and a rack fixed on the matching frame. A gear is provided at the output end of the reducer, and the gear meshes with the rack and drives the tungsten rod connecting assembly to slide.

[0010] Furthermore, the upper and lower ends of the matching frame are provided with guide components extending along the sliding direction, the upper and lower sides of the guide components are provided with guide planes, and the two sides of the guide planes are provided with oppositely arranged guide slopes, the guide plane matches the first guide surface, and the guide slope matches the second guide surface.

[0011] Furthermore, the guide wheel includes a main body rotatably arranged on the positioning frame, and a movable part arranged on the main body adjustable with respect to the two side boundaries of the matching frame, the main body is provided with a reference surface abutting against the matching frame, and the second guide surface is formed on the movable part and the main body.

[0012] Furthermore, a locking nut is provided at the end of the movable part away from the main body, and the locking nut abuts against the movable part to adjust the gap of the guide matching part between the movable part and the matching frame.

[0013] Furthermore, the matching frame is limited to move within the moving frame, and the end of the moving frame is provided with a stop end cover spaced apart from the matching frame, and the stop end cover is provided with a guide opening for the connection plate to pass through.

[0014] Furthermore, the guide wheels are arranged with respect to the front and rear ends and the upper and lower ends of the matching frame.

[0015] Furthermore, two micro switches arranged along the sliding direction are arranged in the movement frame, and a contact block arranged between the two micro switches is provided on the matching frame, and contact inclined surfaces arranged opposite to each other are provided on the contact block.

[0016] Furthermore, it also includes an adjustment frame, on which a vertical lifting module is provided, and the movement frame is fixedly arranged on the action end of the vertical lifting module.

[0017] Furthermore, it also includes a base frame and an adjusting frame rotatably arranged on the base frame, the positioning frame is arranged on the adjusting frame, and a yaw assembly is also arranged between the adjusting frame and the base frame, and the yaw assembly includes a yaw electric cylinder and a connecting rod rotatably connected between the action end of the yaw electric cylinder and the adjusting frame.

[0018] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0019] The utility model arranges a matching frame in the moving frame, the matching frame limits the sliding track through the guide wheel in the moving frame, the second guide surface on the guide wheel is limited to the two side boundaries of the moving frame, and the first guide surface of the guide wheel is limited to the upper and lower boundaries of the moving frame, so as to avoid the deflection of the matching frame, thereby improving the moving stability and accuracy of the tungsten rod;

[0020] The utility model realizes automatic adjustment of the tungsten rod by adjusting the tungsten rod forward and backward in the radial direction, adjusting the lifting and lowering in the vertical direction, and swinging in the circumferential direction, thereby stabilizing the distance between the cathode and the anode, avoiding the increase of the molten salt temperature and the rapid dissolution of the cathode, and ensuring the stability of the cell voltage and energy consumption of the electrolytic cell. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the power assembly, the moving frame and the matching frame of the utility model;

[0023] Figure 3 It is a cross-sectional view of the positioning frame of the utility model;

[0024] Figure 4 It is a cross-sectional view of the corresponding guide wheel in the positioning frame of the utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the walking frame of the utility model;

[0026] Figure 6 for Figure 5 The enlarged view of point A in the middle;

[0027] In the figure:

[0028] 1. Positioning frame; 2. Matching frame; 2.1. Contact block; 2.2. Contact slope;

[0029] 3. Connecting plate; 4. Tungsten rod;

[0030] 5. Guide wheel; 5.1. First guide surface; 5.2. Second guide surface; 5.3. Main body; 5.4. Movable part; 5.5. Locking nut; 5.6. Bearing; 5.7. End cover;

[0031] 6. Power assembly; 6.1. Motor; 6.2. Rack; 6.3. Gear;

[0032] 7. Guide member; 7.1. Guide plane; 7.2. Guide slope;

[0033] 8. Stop end cover; 8.1. Guide opening;

[0034] 9. Micro switch; 10. Adjustment frame; 11. Vertical lifting module; 12. Base frame; 13. Swing assembly; 13.1. Swing electric cylinder; 13.2. Connecting rod;

[0035] 14. Insulation board; 14. Fixing frame; DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] It should be understood that although the terms upper, middle, lower, top, end, etc. appear in this article to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, and are not used to define any direction or order limitation.

[0038] like Figure 1-6 As shown, a cathode automatic adjustment device for a rare earth electrolytic furnace includes a positioning frame 1, a tungsten rod 4 connecting component slidably arranged in the positioning frame 1 radially with respect to the cathode, and a positioning guide component arranged in the positioning frame 1. The positioning frame 1 is a frame body open at the front and back for the tungsten rod 4 connecting component to slide therein, and the positioning guide component guides the tungsten rod 4 connecting component.

[0039] The tungsten rod 4 connection assembly includes a matching frame 2 for contacting with the positioning guide assembly, and a connecting plate 3 fixed in the matching frame 2. A vertically arranged tungsten rod 4 is provided at the end of the connecting plate 3. The tungsten rod 4 extends out of the positioning frame 1, and the matching frame 2 is limited to move in the positioning frame 1.

[0040] The positioning guide assembly includes a plurality of guide wheels 5 arranged in the sliding direction. The guide wheels 5 have second guide surfaces 5.2 connected to the two side boundaries of the matching frame 2, and second guide surfaces 5.2 arranged opposite to the upper and lower boundaries of the matching frame 2. The guide wheels 5 are rotatably arranged inside the positioning frame 1, and a plurality of guide wheels 5 form a space for limiting the sliding of the matching frame 2. While supporting the matching frame 2, the guide wheels 5 also guide the sliding of the matching frame 2, thereby reducing its movement away from the sliding direction.

[0041] It also includes: a power component 6 is provided between the moving frame 1 and the matching frame 2, and the power component 6 is used to drive the tungsten rod 4 to connect the components to slide.

[0042] like Figure 2As shown, as a further implementation of the power assembly 6, the power assembly 6 is used to drive the matching frame 2 to move linearly, and can be a screw nut module or a gear 6.3 rack 6.2 module.

[0043] As an example, the power assembly 6 includes a motor 6.1 and a reducer fixed to the outside of the moving frame 1, and a rack 6.2 fixed to the matching frame 2. A gear 6.3 is provided at the output end of the reducer, and the gear 6.3 meshes with the rack 6.2 and drives the tungsten rod 4 connecting assembly to slide.

[0044] like Figures 4 to 6 As shown, as a further implementation of the matching frame 2, the upper and lower ends of the matching frame 2 are provided with guide members 7 extending along the sliding direction, the upper and lower sides of the guide member 7 are provided with guide planes 7.1, and the two sides of the guide plane 7.1 are provided with oppositely arranged guide slopes 7.2, the guide plane 7.1 matches the first guide surface 5.1, and the guide slope 7.2 matches the second guide surface 5.2, so that the sliding contact surface of the guide member 7 is arranged in a trapezoidal shape, and the sliding stability of the tungsten rod 4 connecting assembly is improved by increasing the guiding area with the guide wheel 5. In addition, the second guide surfaces 5.2 on both sides also play a role in limiting the lateral position of the matching frame 2, and the first guide surface 5.1 supports the matching frame 2 in the vertical direction, thereby improving the stability and reliability of the movement of the matching frame 2.

[0045] Specifically, there are two guide members 7 in the linear direction, and each guide member 7 is connected to a guide wheel 5. With this arrangement, the gaps between the two guide members 7 in the linear direction can be adjusted separately to improve the position accuracy of the guide members 7.

[0046] Furthermore, each guide member 7 is provided with a plurality of bolt adjustment positions in the width direction. Preferably, bolt adjustment positions are provided on the first guide surface 5.1 and the two second guide surfaces 5.2, and the bolt adjustment positions are arranged at intervals in the sliding direction.

[0047] Specifically, the guide wheels 5 are arranged about the front and rear ends and the upper and lower ends of the matching frame 2. As an example, there are four guide wheels 5, which are respectively arranged at the front and rear ends and the upper and lower ends of the matching frame 2, and each guide wheel 5 is connected to a guide member 7.

[0048] from Figure 4 and Figure 5 As can be seen, as a further implementation of the guide wheel 5, the guide wheel 5 includes a main body 5.3 rotatably arranged on the moving frame 1, and a movable part 5.4 arranged on the main body 5.3 and adjustable with respect to the two side boundaries of the matching frame 2, a reference surface abutting against the matching frame 2 is provided on the main body 5.3, and a second guide surface 5.2 is formed on the movable part 5.4 and the main body 5.3.

[0049] The movable portion 5.4 is arranged in a truncated cone shape, and a second guide surface 5.2 corresponding to one side of the guide member 7 is arranged on the movable portion 5.4. Another truncated cone opposite to the movable portion 5.4 is arranged on the main body 5.3, and a second guide surface 5.2 corresponding to the other side of the guide member 7 is arranged on the truncated cone. The two truncated cones are arranged opposite to each other, and a circular shaft portion located between the two truncated cones is further provided on the main body 5.3, and a first guide surface 5.1 corresponding to the upper and lower boundaries of the guide member 7 is formed on the circular shaft portion.

[0050] In this embodiment, the main body 5.3 is used as a reference part to cooperate with the guide member 7, and the movable part 5.4 is used as an adjustment part to adjust the relative position between the main body 5.3 and the guide member 7, thereby eliminating the matching gap between the movable part 5.4 and the guide member 7, further improving the guiding accuracy.

[0051] As an implementation method of adjusting the movable part 5.4, a locking nut 5.5 is provided at the end of the movable part 5.4 away from the main body 5.3, and the locking nut 5.5 abuts against the movable part 5.4 to adjust the gap of the guide matching part between the movable part 5.4 and the matching frame 2.

[0052] Specifically, the main body 5.3 is provided with connecting shafts connected to both sides of the positioning frame 1, the connecting shafts are provided with bearings 5.6, and the outer side of the positioning frame 1 is also provided with end covers 5.7 covering the ends of the connecting shafts.

[0053] Specifically, the mating frame 2 is limited to move within the moving frame 1, and a stop end cover 85.7 is provided at the end of the moving frame 1 and is spaced apart from the mating frame 2. The stop end cover 85.7 is provided with a guide opening 8.1 for the connecting plate 3 to pass through. At the same time, a gap is also spaced between the stop end cover 85.7 and the moving frame 1 for the mating frame 2 to move.

[0054] An insulating plate 14 is provided between the connecting plate 3 and the matching frame 2 .

[0055] Reference Figure 5 and Figure 6 In other embodiments, two micro switches 9 arranged along the sliding direction are provided in the moving frame 1, and a contact block 2.1 arranged between the two micro switches 9 is provided on the matching frame 2, and a contact inclined surface 2.2 arranged opposite to each other is provided on the contact block 2.1, wherein the contact block 2.1 is arranged in an isosceles trapezoidal shape arranged toward the micro switch 9, and as the matching frame 2 moves back and forth, the contact inclined surface 2.2 gradually contacts and actuates the micro switch 9 to prompt the matching frame 2 to move into position.

[0056] like Figure 1 As shown, in some other embodiments, an adjustment component is also included, and the adjustment component is used to drive the movement frame 1 to adjust the vertical lifting and the circumferential swing.

[0057] Specifically, the adjustment component includes an adjustment frame 10 , on which a vertical lifting module 11 is provided, and a moving frame 1 is fixedly arranged on an action end of the vertical lifting module 11 , so as to adjust the tungsten rod 4 vertically.

[0058] Specifically, the adjustment assembly further includes a base frame 12, and an adjustment frame 10 rotatably arranged on the base frame 12, a positioning frame 1 is arranged on the adjustment frame 10, and a vertical lifting module 11 is arranged on the adjustment frame 10.

[0059] A yaw assembly 13 is also provided between the adjusting frame 10 and the base frame 12. The yaw assembly 13 includes a yaw electric cylinder 13.1 and a connecting rod 13.2 rotatably connected between the action end of the yaw electric cylinder 13.1 and the adjusting frame 10. The adjusting frame 10 is driven to swing by the extension and retraction of the yaw electric cylinder 13.1.

[0060] Preferably, the connecting rod 13 . 2 is integrally arranged on the adjustment frame 10 .

[0061] Specifically, a fixing frame 14 is further provided at the bottom of the base frame 12, and the base frame 12 is rotatably arranged on the fixing frame 14, and the rotating end between the base frame 12 and the fixing frame 14 is far away from the rotating end between the base frame 12 and the adjustment frame 10, so as to increase the adjustment range of the tungsten rod 4 assembly.

[0062] The tungsten rod 4 connecting component in the utility model can be adjusted in the front-to-back direction, the vertical lifting direction, and the lateral direction, which effectively improves the position adjustment degree of the tungsten rod 4. The positioning guide component not only guides the matching frame 2, but also supports the matching frame 2 to ensure the adjustment accuracy of the tungsten rod 4. The entire adjustment and positioning operation does not require manual participation, which ensures manual safety and work efficiency. On the other hand, the adjustment of the tungsten rod 4 also facilitates subsequent operations such as slag removal and furnace casting, reduces the hindrance of the tungsten rod 4 to the operation, and improves production efficiency.

[0063] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A cathode automatic adjustment device for a rare earth electrolytic furnace, characterized in that: The invention comprises a moving frame (1), a tungsten rod (4) connecting component which is slidable in the radial direction of the cathode and arranged in the moving frame (1), and a moving guide component which is arranged in the moving frame (1), wherein the tungsten rod (4) connecting component comprises a matching frame (2) for contacting the moving guide component, and a connecting plate (3) fixed in the matching frame (2), and the end of the connecting plate (3) is provided with a tungsten rod (4) arranged vertically, and the moving guide component comprises a plurality of guide wheels (5) arranged in a sliding direction, wherein the guide wheels (5) have a second guide surface (5.2) connected to the boundaries of both sides of the matching frame (2), and a second guide surface (5.2) arranged opposite to the upper and lower boundaries of the matching frame (2); A power component (6) is also provided between the moving frame (1) and the matching frame (2), and the power component (6) is used to drive the tungsten rod (4) connecting component to slide.

2. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The power assembly (6) comprises a motor (6.1) and a reducer fixed on the outside of the positioning frame (1), and a rack (6.2) fixed on the matching frame (2). The output end of the reducer is provided with a gear (6.3), and the gear (6.3) meshes with the rack (6.2) and drives the tungsten rod (4) connection assembly to slide.

3. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The upper and lower ends of the matching frame (2) are provided with guide components (7) extending in the sliding direction, the upper and lower sides of the guide component (7) are provided with guide planes (7.1), and the two sides of the guide plane (7.1) are provided with oppositely arranged guide inclined surfaces (7.2), the guide plane (7.1) matches the first guide surface (5.1), and the guide inclined surface (7.2) matches the second guide surface (5.2).

4. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The guide wheel (5) comprises a main body (5.3) rotatably arranged on the moving frame (1), and a movable part (5.4) arranged on the main body (5.3) and adjustable with respect to the two side boundaries of the matching frame (2); a reference surface abutting against the matching frame (2) is provided on the main body (5.3); and the second guide surface (5.2) is formed on the movable part (5.4) and the main body (5.3).

5. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 4, characterized in that: A locking nut (5.5) is provided at the end of the movable part (5.4) away from the main body (5.3), and the locking nut (5.5) abuts against the movable part (5.4) to adjust the gap of the guide matching part between the movable part (5.4) and the matching frame (2).

6. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The matching frame (2) is limited to move within the moving frame (1), and the end of the moving frame (1) is provided with a stop end cover (8) (5.7) arranged at a distance from the matching frame (2), and the stop end cover (8) (5.7) is provided with a guide opening (8.1) for the connection plate (3) to pass through.

7. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The guide wheel (5) is arranged with respect to the front and rear ends and the upper and lower ends of the matching frame (2).

8. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: Two micro switches (9) arranged along the sliding direction are arranged in the movement frame (1), and a contact block (2.1) arranged between the two micro switches (9) is provided on the matching frame (2), and contact inclined surfaces (2.2) arranged opposite to each other are provided on the contact block (2.1).

9. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: It also comprises an adjustment frame (10), on which a vertical lifting module (11) is arranged, and the movement frame (1) is fixedly arranged on the action end of the vertical lifting module (11).

10. The cathode automatic adjustment device for a rare earth electrolytic furnace according to claim 1, characterized in that: The invention also comprises a base frame (12) and an adjusting frame (10) rotatably arranged on the base frame (12); the positioning frame (1) is arranged on the adjusting frame (10); a deflection assembly (13) is arranged between the adjusting frame (10) and the base frame (12); the deflection assembly (13) comprises a deflection electric cylinder (13.1) and a connecting rod (13.2) rotatably connected between the action end of the deflection electric cylinder (13.1) and the adjusting frame (10).