Cloth guide roller unit of washing machine and washing machine
By designing the cloth guide roller unit in the water washing machine, the fabric forms a multi-layer structure between the cloth guide rollers, the problem of low energy utilization rate of the existing ultrasonic water washing machine is solved, and more efficient energy utilization and cleaning effects are achieved.
Patent Information
- Application Number
- CN202421674374.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When existing ultrasonic washing machines clean thin fabrics, ultrasonic energy is mostly absorbed by the liquid in the washing box, resulting in large energy loss and low energy utilization.
A water washing machine guide roller unit is designed. By arranging the guide roller groups in the inlet and outlet directions, the fabric is wound back and forth between the guide rollers, forming a multi-layer structure close to or overlapping, thereby increasing the thickness of the fabric in the water washing machine and improving the ultrasonic energy utilization rate.
By increasing the thickness of the fabric, the ultrasonic vibrator energy can be absorbed by the fabric more effectively, significantly improving the energy utilization rate, saving about 70%, and significantly improving the cleaning effect of the washing device.
Smart Images

Figure CN222821880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dyeing and finishing equipment, in particular to a cloth guide roller unit of a washing machine and a washing machine. Background Art
[0002] The utility model patent of Chinese patent announcement number CN217678105U discloses an external ultrasonic washing machine, including a washing machine box, wherein a pre-wetting device, a plurality of sequentially arranged drum boxes and a vacuum water absorption device are sequentially arranged in the washing machine box along the cloth conveying direction, wherein the drum box is arranged at the inner bottom of the washing machine box, and a U-shaped drum groove is opened at the top of the drum box, and a drum is rotatably installed in the drum groove, and a plurality of ultrasonic vibrators are distributed in an annular manner on the outer wall of the bottom of the drum groove, and the plurality of ultrasonic vibrators release ultrasonic waves in the direction of the drum, and ultrasonic vibration cleaning is performed on the cloth close to the outer wall of the drum. When the device is used, the ultrasonic generator emits a high-frequency oscillation signal, which is then converted into a high-frequency mechanical oscillation by a transducer and propagated into the cleaning liquid, and the shock wave generated by the "cavitation effect" of ultrasonic waves in the liquid is used to remove the dirt on the surface of the printed and dyed fabric, so as to achieve the purpose of cleaning the printed and dyed fabric. However, due to the thin thickness of the fabric, the ultrasonic energy is mostly absorbed by the liquid in the washing box, resulting in large energy loss, and there is still a large room for improvement in energy utilization. In view of this, it is urgent to innovate the structure of ultrasonic washing machines to improve energy utilization. Utility Model Content
[0003] One of the purposes of the utility model is to provide a cloth guide roller unit for a washing machine.
[0004] The technical solution for achieving the first purpose of the utility model is: a cloth guide roller unit for a washing machine, comprising two groups of cloth guide roller groups arranged front and back in the cloth feeding and cloth discharging directions, the cloth guide roller group close to the cloth feeding side is the front cloth guide roller group, and the cloth guide roller group close to the cloth discharging side is the rear cloth guide roller group, the front cloth guide roller group comprises several front cloth guide rollers, the rear cloth guide roller group comprises several rear cloth guide rollers, each of the front cloth guide rollers and each of the rear cloth guide rollers are horizontally distributed, the fabric is reciprocated back and forth between each of the front cloth guide rollers and each of the rear cloth guide rollers before the fabric is discharged, and the horizontal position of the horizontal low point of the horizontal covering section of the fabric on two adjacent front cloth guide rollers and the rear cloth guide roller is limited to the closeness of the layers of fabric between the front cloth guide roller and the rear cloth guide roller.
[0005] Furthermore, the horizontal position of the lowest point of the fabric covering section on two adjacent front cloth guide rollers and the rear cloth guide roller is lower than the horizontal position of the lowest point of the fabric covering section on the remaining front cloth guide rollers and the rear cloth guide roller.
[0006] The cloth guide roller unit for a washing machine realized by the utility model enables a single-layer fabric to be wound back and forth between each of the front cloth guide rollers and each of the rear cloth guide rollers to form a multi-layer structure that is close to or stacked, thereby increasing the thickness of the fabric in the washing machine and facilitating the improvement of the energy utilization rate of the ultrasonic vibrator in subsequent ultrasonic washing.
[0007] The second purpose of the utility model is to provide a washing machine.
[0008] The technical solution for achieving the second purpose of the utility model is: a water washing machine, which includes a water washing tank, in which at least one of the above-mentioned cloth guide roller units is installed, and a transition roller is installed between adjacent cloth guide roller units. After the fabric is discharged from the cloth guide roller unit at the front end, it bypasses the transition roller and enters the cloth guide roller unit adjacent to the cloth guide roller unit; in the water washing tank, a vibrator installation groove is arranged at a close distance below the fabric between two adjacent front cloth guide rollers and the rear cloth guide roller in each of the cloth guide roller units, and a plurality of ultrasonic vibrator assemblies are installed in the vibrator installation groove.
[0009] In the water washing machine realized by the utility model, after the single-layer fabric is wound back and forth between the front fabric guide rollers and the rear fabric guide rollers, a multi-layer structure that is close to or overlapped is formed, thereby increasing the thickness of the fabric in the water washing machine, making it difficult for the fabric to float with the ultrasonic source, and the force of the ultrasonic vibrator on the fabric is balanced, and the ultrasonic energy can be absorbed by the fabric as much as possible, thereby improving the energy utilization rate and significantly improving the cleaning effect of the water washing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a structural schematic diagram of a cloth guide roller unit of a washing machine according to Embodiment 1 of the present utility model;
[0011] Figure 2 This is a schematic structural diagram of the water washing machine described in Example 2 of the utility model;
[0012] The arrows represent the direction of cloth in and out. DETAILED DESCRIPTION
[0013] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. Example 1
[0014] like Figure 1As shown, a cloth guide roller unit for a washing machine comprises two cloth guide roller groups arranged front and back in cloth feeding and cloth discharging directions, the cloth guide roller group close to the cloth feeding side is the front cloth guide roller group 10, and the cloth guide roller group close to the cloth discharging side is the rear cloth guide roller group 20, the front cloth guide roller group 10 comprises a plurality of front cloth guide rollers 101, the rear cloth guide roller group 20 comprises a plurality of rear cloth guide rollers 201, each of the front cloth guide rollers 101 and each of the rear cloth guide rollers 201 is horizontally distributed, the fabric 100 is reciprocated back and forth between each of the front cloth guide rollers 101 and each of the rear cloth guide rollers 201 before the fabric is discharged, and the horizontal positions of the horizontal low points A and B of the covering sections of the fabric 100 on two adjacent front cloth guide rollers 101 and the rear cloth guide rollers 201 are lower than the horizontal positions of the horizontal low points of the covering sections of the fabric 100 on the remaining front cloth guide rollers 101 and the rear cloth guide rollers 201. Example 2
[0015] like Figure 2 As shown, a washing machine comprises a washing tank 1, in which two cloth guide roller units 2 described in Example 1 are installed, and a transition roller 3 is installed between adjacent cloth guide roller units 2. After the fabric 100 is discharged from the cloth guide roller unit 2 at the front end, it bypasses the transition roller 3 and enters the cloth guide roller unit 2 adjacent to the cloth guide roller unit 2; in the washing tank 1, a vibrator mounting groove 4 is arranged at a close distance below the fabric 100 between two adjacent front cloth guide rollers 101 and the rear cloth guide roller 202 in each of the cloth guide roller units 2, and an ultrasonic vibrator assembly 5 is installed in the vibrator mounting groove 4.
[0016] During operation, the fabric is reciprocatedly wound between the front cloth guide roller and the rear cloth guide rollers in the cloth guide roller unit located at the front end and then discharged. After discharged, the fabric bypasses the transition roller 4 and enters the cloth guide roller unit 2 located at the rear end. The cloth guide roller unit stacks the single-layer fabric into multiple layers when the fabric is fed in. The support further reduces the spacing between the multiple layers of fabric between the front cloth guide roller group and the rear cloth guide roller group. The shock waves generated by the "cavitation effect" of ultrasonic waves in the liquid are absorbed by the fabric as much as possible, with high energy utilization rate. Compared with the traditional cloth threading method, it can save energy by about 70%, and significantly improve the cleaning effect of the water washing device.
[0017] The number and size of the front cloth guide roller and the rear cloth guide roller of the utility model are not limited, and they are designed according to specific working conditions, as long as the fabric can be wound back and forth between the front cloth guide rollers and the rear cloth guide rollers through the support member and then discharged. Usually, thin fabrics have more layers, such as five layers, and thick fabrics have three layers.
[0018] The horizontal position of the lowest point of the covering section of the fabric on the two adjacent front cloth guide rollers and the rear cloth guide roller is limited to the closeness of the layers of fabric between the front cloth guide roller and the rear cloth guide roller. When the horizontal position of the lowest point of the covering section of the fabric on the two adjacent front cloth guide rollers and the rear cloth guide roller is lower than the horizontal position of the lowest point of the covering section of the fabric on the remaining front cloth guide rollers and the rear cloth guide rollers, the layers of fabric between the adjacent front cloth guide rollers and the rear cloth guide rollers can be overlapped, and the ultrasonic washing effect is better.
[0019] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.
Claims
1. A cloth guide roller unit for a washing machine, characterized in that: It includes two groups of cloth guide roller groups arranged front and back in the cloth feeding and cloth discharging directions, the cloth guide roller group close to the cloth feeding side is the front cloth guide roller group, the cloth guide roller group close to the cloth discharging side is the rear cloth guide roller group, the front cloth guide roller group includes several front cloth guide rollers, the rear cloth guide roller group includes several rear cloth guide rollers, each of the front cloth guide rollers and each of the rear cloth guide rollers are horizontally distributed, the fabric is reciprocated back and forth between each of the front cloth guide rollers and each of the rear cloth guide rollers before the fabric is discharged, and the horizontal position of the horizontal low point of the horizontal covering section of the fabric on two adjacent front cloth guide rollers and the rear cloth guide rollers is limited to the closeness of the layers of fabric between the front cloth guide roller and the rear cloth guide roller.
2. The cloth guide roller unit for a washing machine according to claim 1, characterized in that: The horizontal position of the lowest point of the fabric covering section on two adjacent front cloth guide rollers and the rear cloth guide roller is lower than the horizontal position of the lowest point of the fabric covering section on the remaining front cloth guide rollers and the rear cloth guide roller.
3. A washing machine, comprising a washing tank, characterized in that: At least one cloth guide roller unit as described in claim 1 is installed in the water washing tank, and a transition roller is installed between adjacent cloth guide roller units. After the fabric is discharged from the cloth guide roller unit at the front end, it bypasses the transition roller and enters the cloth guide roller unit adjacent to the cloth guide roller unit; in the water washing tank, a vibrator installation groove is provided at a close distance below the fabric between two adjacent front cloth guide rollers and the rear cloth guide roller in each of the cloth guide roller units, and a plurality of ultrasonic vibrator components are installed in the vibrator installation groove.