Vertically integrated mica paper production line

Abstract

The utility model discloses a vertically integrated mica paper production line, which belongs to the field of mica paper production and sequentially comprises a water storage mechanism, a feeding mechanism, a pulping mechanism, a papermaking mechanism and a recycling mechanism from top to bottom. A water outlet of the water storage mechanism and the discharging end of the feeding mechanism are communicated with the pulping mechanism, pulp prepared by the pulping mechanism enters the papermaking mechanism through a pipeline, and waste water generated by the papermaking mechanism enters the recycling mechanism. The utility model aims to provide a vertically integrated mica paper production line which can optimize the layout of the production line.

Description

Technical Field

[0001] The utility model relates to the field of mica paper production, in particular to a vertically integrated mica paper production line. Background Art

[0002] Mica paper is made of mica as raw material, through the steps of crushing, pulping, papermaking, forming, etc., and then cut into roll paper or single paper. The existing mica paper preparation line consumes a lot of energy and the layout of pipelines is easy to be disordered. Utility Model Content

[0003] The purpose of the utility model is to provide a vertically integrated mica paper production line to optimize the production line layout in view of the above problems.

[0004] To achieve the above objectives, the technical solution adopted by the utility model is a vertically integrated mica paper production line, which includes a water storage mechanism, a feeding mechanism, a pulping mechanism, a papermaking mechanism and a recycling mechanism from top to bottom; the water outlet of the water storage mechanism and the discharge end of the feeding mechanism are respectively connected to the pulping mechanism, the pulp prepared by the pulping mechanism enters the papermaking mechanism through a pipeline, and the wastewater generated by the papermaking mechanism enters the recycling mechanism. Different mechanisms are arranged at different heights to optimize the production line layout, and the wastewater recycling mechanism is used to uniformly recycle and treat the wastewater in the mica paper production process.

[0005] Furthermore, since a small amount of impurities may be mixed in the mica ore, these impurities may often affect the quality of the finished mica paper. For this reason, a washing mechanism is provided between the water storage mechanism and the feeding mechanism, and the mica ore is cleaned by the washing mechanism to improve the quality of the mica paper; the discharge end of the washing mechanism is connected to the feed end of the feeding mechanism, the water inlet of the washing mechanism is connected to the water outlet of the water storage mechanism, and the water outlet of the washing mechanism is connected to the recovery mechanism.

[0006] Furthermore, the recovery mechanism includes a water storage tank and a sewage treatment mechanism to facilitate the separation of liquid and solid substances in the wastewater.

[0007] Furthermore, the bottom wall of the water reservoir is high in the middle and low around, and a connecting pipe connected to a sewage treatment mechanism is arranged on the side wall of the water reservoir to facilitate the recovery of wastewater generated in the papermaking process.

[0008] Beneficial effects of the utility model: Compared with a horizontally arranged production workshop, the utility model can optimize the production line layout and reduce the use of pipelines connecting the mechanisms by placing the mechanisms involved in the mica paper preparation process in layers. At the same time, the layered layout can use gravity to move materials, reduce electricity consumption, etc., thereby saving enterprise operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1This is a schematic diagram of the structure of Example 1.

[0010] Figure 2 This is a schematic diagram of the structure of Example 2.

[0011] Figure 3 Schematic diagram of the cross-section structure of the reservoir.

[0012] The text markings in the figure indicate: 1. water reservoir; 2. connecting pipe. DETAILED DESCRIPTION

[0013] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0014] Embodiment 1, as Figure 1 , 3 The structure of this embodiment is as follows: a vertically integrated mica paper production line, which includes a water storage mechanism, a feeding mechanism, a pulping mechanism, a papermaking mechanism and a recycling mechanism; these mechanisms are arranged on different floors respectively. In this embodiment, the factory building is provided with five floors, and the underground floor can be used, wherein the water storage mechanism is arranged on the top floor. The water storage mechanism can adopt a water tower, and the water inlet end of the water storage mechanism is connected to a water source such as a tap water pipe, and the water outlet of the water storage mechanism is connected to the pulping mechanism arranged on the second floor through a water pipe. By increasing the height difference, the potential energy of the water in the water storage mechanism is increased, thereby increasing the impact force on the mica mine and improving the utilization rate of the mica mine.

[0015] The feed end of the pulping mechanism is connected with the discharge end of the feeding mechanism arranged on the third layer. The feeding mechanism may adopt a storage mechanism with a conveyor. The crushed mica ore is sent to the storage mechanism via an elevator. During production, the conveyor sends the mica sheets in the storage mechanism to the discharge end of the feeding mechanism. Under the action of gravity and the conveying pipeline, the mica sheets automatically enter the pulping mechanism from the discharge end of the feeding mechanism. The feeding mechanism may also adopt a crushing mechanism and a storage mechanism connected in sequence. The mica ore is sent to the crushing mechanism via an elevator. The crushing mechanism crushes the mica ore into mica sheets that meet the requirements and then sends them to the storage mechanism for storage. During production, the conveyor can be used to send the mica sheets stored in the storage mechanism to the pulping mechanism. Multiple pulping mechanisms are arranged side by side on the third layer.

[0016] The pulp prepared by the pulping mechanism enters the papermaking mechanism through a pipeline. The papermaking mechanism is arranged on the first floor. The papermaking mechanism can use equipment such as a rotary mica paper machine and use existing processes such as papermaking to prepare mica paper. The wastewater generated by the papermaking mechanism enters the recycling mechanism. The recycling mechanism can use existing sewage treatment equipment. In this embodiment, the recycling mechanism includes a water reservoir 1 and a sewage treatment mechanism. The sewage treatment mechanism uses a three-stage sedimentation tank. The sewage produced by mica paper first enters the water reservoir 1. The water reservoir 1 is arranged in the underground layer. The middle part of the bottom wall of the water reservoir 1 is high and the surroundings are low. A connecting pipe 2 connected to the sewage treatment mechanism is provided on the side wall of the water reservoir 1. The sewage in the water reservoir 1 is pumped to the sewage treatment mechanism through a water pump, etc. The sewage treatment mechanism is arranged separately in another production site. After the suspended impurities in the sewage are removed by the sewage treatment mechanism, the purified water is pumped back to the water storage mechanism to achieve the technical effect of energy saving and emission reduction.

[0017] Embodiment 2, as Figure 2 It is shown that other layouts of this embodiment can adopt embodiment 1, but in this embodiment, a washing mechanism is arranged on the fourth floor, the discharge end of the washing mechanism is connected to the feed end of the feeding mechanism, and the water inlet of the washing mechanism is connected to the water outlet of the water storage mechanism. Before entering the feeding mechanism, the mica ore is first sent to the washing mechanism by a hoist, etc. The washing mechanism can adopt a ore washer in the prior art, and the washed mica ore is sent to the feeding mechanism, and the wastewater generated by the washing mechanism is sent to the recycling mechanism for unified recycling treatment.

[0018] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0019] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A vertically integrated mica paper production line, characterized in that: From top to bottom, it includes a water storage mechanism, a feeding mechanism, a pulping mechanism, a papermaking mechanism and a recycling mechanism; the water outlet of the water storage mechanism and the discharge end of the feeding mechanism are respectively connected to the pulping mechanism, the pulp prepared by the pulping mechanism enters the papermaking mechanism through a pipeline, and the wastewater generated by the papermaking mechanism enters the recycling mechanism.

2. A vertically integrated mica paper production line according to claim 1, characterized in that: A washing mechanism is arranged between the water storage mechanism and the feeding mechanism, the discharge end of the washing mechanism is connected with the feed end of the feeding mechanism, the water inlet of the washing mechanism is connected with the water outlet of the water storage mechanism, and the water outlet of the washing mechanism is connected with the recovery mechanism.

3. A vertically integrated mica paper production line according to claim 1, characterized in that: The recovery mechanism comprises a water reservoir (1) and a sewage treatment mechanism.

4. A vertically integrated mica paper production line according to claim 3, characterized in that: The bottom wall of the water reservoir (1) is high in the middle and low around. A connecting pipe (2) connected to a sewage treatment mechanism is provided on the side wall of the water reservoir (1).

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