Rotary type tunnel shaft slag removal device

By designing a rotary tunnel shaft slag cleaning device, the inclined rotating shaft and rotary table are used to efficiently clean up the slag of the shaft, solving the safety hazards and inefficiency problems of traditional artificial slag cleaning.

CN222823237UActive Publication Date: 2025-05-02ZHEJIANG ROAD & BRIDGE CONSTR
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Patent Information

Application Number
CN202421603325.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-02
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In tunnel construction, the traditional method of vertical shaft slag cleaning relies on manual operations, and there are problems of large workloads and high risk factors.

Method used

A rotary tunnel shaft slag cleaning device is designed, including a safety platform, a rotary table, a drive device, a rotary shaft and a slag cleaning scraper. By tilting the rotating shaft and the rotary table, the rotation range of the slag cleaning scraper is expanded, and efficient cleaning of the slag side walls and bottom walls of the shaft is achieved.

Benefits of technology

The device does not require manual operation, improves construction efficiency and safety factor, can effectively clean up slag in the shaft, and improves construction safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rotary type tunnel shaft slag removal device which comprises a safety platform. The rotary table extends in the vertical direction and is rotationally connected with the safety platform; the first driving device is mounted on the safety platform, is in transmission connection with the rotary table and drives the rotary table to rotate around the axis of the rotary table; the rotating shaft is rotationally connected with the rotary table and is obliquely arranged; the second driving device is mounted on the turntable, is in transmission connection with the rotating shaft and drives the rotating shaft to rotate around the axis of the rotating shaft; and the slag removal scraper is mounted on the rotating shaft and rotates along with the rotating shaft. The muck cleaning effect is improved, manual operation is not needed, and the construction efficiency and the safety coefficient are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of shaft construction, and in particular to a rotary tunnel shaft slag cleaning device. Background Art

[0002] In tunnel construction, vertical shafts need to be constructed for ventilation, disaster prevention and relief, etc. At present, vertical shaft construction usually uses the reverse shaft method, and in the process of reverse shaft construction, it is necessary to blast and clean up the slag section by section. In the traditional method, workers are usually suspended from a safety platform to the vertical shaft for manual slag removal, which has the defects of large workload and high risk factor. Utility Model Content

[0003] Based on this, it is necessary to provide a rotary tunnel shaft slag cleaning device, and its specific technical solution is as follows.

[0004] A rotary tunnel shaft slag cleaning device, comprising:

[0005] Secure platform;

[0006] A turntable extending in a vertical direction and rotatably connected to the safety platform;

[0007] The first driving device is installed on the safety platform and is in driving connection with the turntable, driving the turntable to rotate around its axis;

[0008] A rotating shaft, rotatably connected to the turntable and arranged in an inclined manner;

[0009] A second driving device is mounted on the turntable and is in driving connection with the rotating shaft, driving the rotating shaft to rotate around its axis;

[0010] The slag scraper is installed on the rotating shaft and rotates with the rotating shaft.

[0011] Furthermore, the slag scraper includes a side wall scraper and a bottom wall scraper; a connecting rod is connected to the middle position of the rotating shaft, and the side wall scraper is connected to the end of the connecting rod for scraping the slag on the side wall of the shaft; the bottom wall scraper is connected to the end of the rotating shaft for scraping the slag on the bottom wall of the shaft.

[0012] Furthermore, the axis of the rotating shaft forms a first angle with the axis of the turntable, the axis of the connecting rod forms a second angle with the axis of the turntable, and the first angle is greater than the second angle.

[0013] Furthermore, the rotating shaft includes a first section and a second section, the side wall scraper is connected to the first section, the bottom wall scraper is connected to the end of the second section, and the second section is an electric telescopic rod.

[0014] Furthermore, the turntable rotates in a first direction, and the side wall scraper tilts upward along the first direction so that the side wall scraper scrapes the debris downward as the turntable rotates; the rotating shaft rotates in a second direction, and the bottom wall scraper tilts upward along the second direction so that the bottom wall scraper scrapes the debris downward as the rotating shaft rotates.

[0015] Furthermore, the first direction and the second direction are in the same direction.

[0016] Furthermore, the bottom wall scraper includes a first scraper and a second scraper; the first scraper includes a first edge contour in a triangular shape; the second scraper includes a second edge contour in a long strip shape.

[0017] Furthermore, the second scraper includes a rigid portion and a flexible portion, and the flexible portion is arranged along the edge of the rigid portion, so that the flexible portion contacts the debris first when the second scraper scrapes the debris.

[0018] Furthermore, the flexible portion is made of rubber material.

[0019] Furthermore, a support portion is provided at the edge of the safety platform, and the support portion includes at least two telescopic cylinders arranged opposite to each other.

[0020] Beneficial effect: The rotary tunnel shaft slag cleaning device provided by the utility model utilizes the inclined arrangement of the rotating shaft and the turntable to expand the rotation range of the slag cleaning scraper, and when the slag cleaning scraper rotates in a large range with the turntable, the slag cleaning scraper itself also rotates in a small range with the rotating shaft, thereby improving the cleaning effect of the slag soil, and does not require manual operation, thereby improving construction efficiency and safety factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 Schematic diagram of the overall structure of the vertical shaft slag cleaning device in this embodiment;

[0023] Figure 2 It is a schematic diagram of the rotating shaft and the slag removal scraper;

[0024] Figure 3 is a schematic diagram of a second scraper;

[0025] Figure 4 This is a plan view of the safety platform.

[0026] Explanation of the accompanying drawings: 1. Safety platform; 2. Turntable; 3. Rotating shaft; 4. Side wall scraper; 5. First scraper; 6. Second scraper; 7. Connecting rod; 8. First section; 9. Second section; 10. Rigid part; 11. Flexible part; 12. Telescopic cylinder. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0030] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0031] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0032] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0033] Example

[0034] Reference Figure 1 As shown, the present embodiment provides a rotary tunnel shaft slag cleaning device, which includes a safety platform 1, a turntable 2, a first drive device, a rotating shaft 3, a second drive device and a slag cleaning scraper. The turntable 2 extends in the vertical direction and is rotatably connected to the safety platform 1, that is, the turntable 2 is coaxially arranged with the safety platform 1. The first drive device is installed on the safety platform 1 and is transmission-connected to the turntable 2, and the turntable 2 is driven by the first drive device to rotate around its axis. The rotating shaft 3 is rotationally connected to the turntable 2 and is arranged inclined, and the second drive device is installed on the turntable 2 and is transmission-connected to the rotating shaft 3, driving the rotating shaft 3 to rotate around its axis. It should be noted that the first drive device and the second drive device can be installed inside the turntable 2 or outside the turntable 2. Figure 1 Not shown in the figure, each driving device can directly adopt a motor or other equipment. The slag scraper is installed on the rotating shaft 3 and rotates with the rotating shaft 3.

[0035] The rotary tunnel shaft slag cleaning device provided in the present embodiment utilizes the inclined arrangement of the rotating shaft 3 and the turntable 2 to expand the rotation range of the slag cleaning scraper, and when the slag cleaning scraper rotates in a large range with the turntable 2, the slag cleaning scraper itself also rotates in a small range with the rotating shaft 3, thereby improving the cleaning effect of the slag soil, and eliminating the need for manual operation, thereby improving the construction efficiency and safety factor.

[0036] Specifically, refer to Figure 2As shown, the slag scraper includes a side wall scraper 4 and a bottom wall scraper. A connecting rod 7 is connected to the middle position of the rotating shaft 3, and the side wall scraper 4 is connected to the end of the connecting rod 7 for scraping the slag on the side wall of the shaft; the bottom wall scraper is connected to the end of the rotating shaft 3 for scraping the slag on the bottom wall of the shaft. The axis of the rotating shaft 3 forms a first angle with the axis of the turntable 2, and the axis of the connecting rod 7 forms a second angle with the axis of the turntable 2, and the first angle is greater than the second angle. The scraping diameter of the side wall is greater than the scraping diameter of the bottom wall, so that the slag is concentrated in the slag chute at the center of the shaft, taking into account the scraping of the slag on the side wall and the bottom wall of the shaft.

[0037] Specifically, the rotating shaft 3 includes a first section 8 and a second section 9, the side wall scraper 4 is connected to the first section 8, and the bottom wall scraper is connected to the end of the second section 9, and the second section 9 is an electric telescopic rod. When scraping the bottom wall, the electric telescopic rod can be gradually extended as the scraping operation proceeds to increase the scraping depth of the bottom wall scraper, thereby better scraping the debris on the bottom wall.

[0038] Specifically, the turntable 2 rotates in the first direction, and the side wall scraper 4 tilts upward along the first direction so that the side wall scraper 4 scrapes the slag downward as the turntable 2 rotates; that is, the side wall scraper 4 includes a first end and a second end, and the direction from the first end to the second end is the first direction, so that the height of the second end is higher than the height of the first end, so that the side wall scraper 4 scrapes the slag downward as the turntable 2 rotates. The rotating shaft 3 rotates in the second direction, and the bottom wall scraper tilts upward along the second direction so that the bottom wall scraper scrapes the slag downward as the rotating shaft 3 rotates, and the bottom wall scraper is the same as the side wall scraper 4. Thereby, the slag can be better concentrated to the slag chute at the center of the shaft during the scraping operation.

[0039] Specifically, the first direction and the second direction are in the same direction, that is, the first direction and the second direction are both counterclockwise or clockwise.

[0040] Specifically, the bottom wall scraper includes a first scraper 5 and a second scraper 6; the first scraper 5 includes a first triangular edge profile; the second scraper 6 includes a second strip-shaped edge profile. The first scraper 5 has a triangular first edge profile that can be inserted into the slag to move the slag, and the second scraper 6 has a strip-shaped second edge profile that can increase the contact area with the slag, thereby improving the efficiency of scraping the slag.

[0041] Specifically, refer to Figure 3As shown, the second scraper 6 includes a rigid portion 10 and a flexible portion 11. The flexible portion 11 is arranged along the edge of the rigid portion 10 so that the flexible portion 11 first contacts the soil when the second scraper 6 scrapes the soil. The flexible portion 11 is made of rubber material. When the second scraper 6 contacts overly hard gravel, soil, etc., the flexible portion 11 can be deformed to ensure smooth rotation of the rotating shaft 3 and the turntable 2. Hard gravel, soil, etc. can be removed by repeated scraping.

[0042] Specifically, refer to Figure 4 As shown, a support portion is provided at the edge of the safety platform, and the support portion includes four telescopic cylinders 12, and the four telescopic cylinders 12 are symmetrically arranged in pairs. When performing slag cleaning operations, the telescopic cylinders 12 are extended and abut against the wall of the shaft to fix the slag cleaning device and maintain stability during the slag cleaning process.

[0043] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A rotary tunnel shaft slag cleaning device, characterized in that: include: Secure platform; A turntable extending in a vertical direction and rotatably connected to the safety platform; The first driving device is installed on the safety platform and is in driving connection with the turntable, driving the turntable to rotate around its axis; A rotating shaft, rotatably connected to the turntable and arranged in an inclined manner; A second driving device is mounted on the turntable and is in driving connection with the rotating shaft, driving the rotating shaft to rotate around its axis; The slag scraper is installed on the rotating shaft and rotates with the rotating shaft.

2. A rotary tunnel shaft slag cleaning device according to claim 1, characterized in that: The slag scraper includes a side wall scraper and a bottom wall scraper; a connecting rod is connected to the middle of the rotating shaft, and the side wall scraper is connected to the end of the connecting rod to scrape the slag on the side wall of the shaft; The bottom wall scraper is connected to the end of the rotating shaft and is used for scraping the debris on the bottom wall of the shaft.

3. A rotary tunnel shaft slag cleaning device according to claim 2, characterized in that: The axis of the rotating shaft forms a first angle with the axis of the turntable, the axis of the connecting rod forms a second angle with the axis of the turntable, and the first angle is greater than the second angle.

4. A rotary tunnel shaft slag cleaning device according to claim 2, characterized in that: The rotating shaft comprises a first section and a second section, the side wall scraper is connected to the first section, the bottom wall scraper is connected to the end of the second section, and the second section is an electric telescopic rod.

5. A rotary tunnel shaft slag cleaning device according to claim 2, characterized in that: The turntable rotates in a first direction, and the side wall scraper tilts upward along the first direction so that the side wall scraper scrapes the debris downward as the turntable rotates; the rotating shaft rotates in a second direction, and the bottom wall scraper tilts upward along the second direction so that the bottom wall scraper scrapes the debris downward as the rotating shaft rotates.

6. A rotary tunnel shaft slag cleaning device according to claim 5, characterized in that: The first direction and the second direction are in the same direction.

7. A rotary tunnel shaft slag cleaning device according to claim 2, characterized in that: The bottom wall scraper includes a first scraper and a second scraper; the first scraper includes a first edge profile in a triangular shape; the second scraper includes a second edge profile in a long strip shape.

8. A rotary tunnel shaft slag cleaning device according to claim 7, characterized in that: The second scraper comprises a rigid part and a flexible part, wherein the flexible part is arranged along the edge of the rigid part so that the flexible part contacts the debris first when the second scraper scrapes the debris.

9. A rotary tunnel shaft slag cleaning device according to claim 8, characterized in that: The flexible portion is made of rubber material.

10. A rotary tunnel shaft slag cleaning device according to any one of claims 1 to 9, characterized in that: A supporting portion is provided at the edge of the safety platform, and the supporting portion includes at least two telescopic cylinders arranged opposite to each other.