Full-section rapid supporting equipment suitable for broken surrounding rock

By designing full-section fast support equipment, using the combination of mobile base, jack, support roof and hinge plate, the problem that existing equipment cannot be supported simultaneously is solved, and the stable support of the tunnel surrounding rock and the rapid movement of the equipment is achieved.

CN222823263UActive Publication Date: 2025-05-02SHAANXI JINYUAN ZHAOXIAN MINING CO LTD
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Patent Information

Application Number
CN202421743726.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-02
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing support equipment cannot carry out support work simultaneously during coal mine excavation, and cannot effectively control the deformation of the surrounding rock in the tunnel, resulting in unstable surrounding rock in the tunnel.

Method used

A full-section fast support device is designed, including a mobile base, a jack, a support roof, a hinge plate, a support side plate and an adjustment mechanism. Through the adjustment mechanism, the support side plate can move to both sides, the support top plate can move upward, and the hinge plate conducts force to make the support side plate share part of the force, improving the support effect.

Benefits of technology

The equipment can move quickly during the mining excavation process and perform support work simultaneously, improving the stability and support effect of the tunnel surrounding rock, avoiding the sliding of the support equipment, and enhancing the scope of application of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-section rapid supporting equipment suitable for broken surrounding rock, which belongs to the technical field of supporting equipment and comprises a movable base, a jack is arranged in the middle of the upper surface of the movable base, and a supporting top plate is arranged at the upper end of the jack. Supporting side plates are hinged to the left side and the right side of the lower end of the supporting top plate through hinge plates correspondingly, an adjusting mechanism is arranged in the movable base and comprises a double-shaft motor, and the double-shaft motor is arranged in the middle of the movable base. Through the arranged adjusting mechanism, the two supporting side plates can move towards the two sides, so that the supporting side plates abut against the two sides of the roadway to support the two sides of the roadway, meanwhile, upward movement of the supporting top plate and supporting of the top of the roadway are not affected, and when the supporting top plate is subjected to downward pressure of the top, the downward pressure is transmitted to the supporting side plates through the hinged plates, and the supporting side plates are not damaged. And part of the extrusion force is counteracted by the extrusion force applied to the supporting side plate by the roadway side wall, so that the supporting effect of the supporting top plate and the supporting side plate is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of supporting equipment, and in particular relates to a full-section rapid supporting equipment suitable for crushing surrounding rocks. Background Art

[0002] Support equipment, as a key component in modern construction, mining and tunnel engineering, has the basic function of providing necessary support and protection for underground or unstable strata. Its main uses include: solving the problem of unstable strata and ensuring engineering safety; supporting the roof, ground and side walls of underground mining projects; preventing erosion by groundwater, rock and soil slurry flow and frozen soil; and improving the mining efficiency of underground projects.

[0003] During coal mining, support equipment is needed to quickly and effectively control the deformation of tunnel surrounding rock to ensure the stability of tunnel surrounding rock during mining. However, there are many types of existing support equipment, and most of them are prefabricated steel structures, which cannot perform support work simultaneously during coal mine excavation. For this reason, we propose a full-section rapid support equipment suitable for crushing surrounding rock. Utility Model Content

[0004] The purpose of the utility model is to provide a full-section rapid support device suitable for crushing surrounding rocks, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a full-section rapid support device suitable for crushing surrounding rocks, comprising a mobile base, a jack is arranged in the middle of the upper surface of the mobile base, a support top plate is arranged at the upper end of the jack, and support side plates are hinged on the left and right sides of the lower end of the support top plate through hinged plates, an adjustment mechanism is arranged inside the mobile base, the adjustment mechanism comprises a dual-axis motor, and the dual-axis motor is arranged in the middle of the mobile base, a threaded rod is transmission-connected to the power output end of the dual-axis motor, the circumferential surfaces of the two threaded rods are threadedly connected with L-shaped push-pull plates, the lower end of the L-shaped push-pull plate is abutted against a lifting plate, springs are arranged on the left and right sides of the lower surface of the lifting plate, and an anti-slip plate is arranged in the middle of the lower surface of the lifting plate.

[0006] Preferably, a sliding groove is provided on the inner side of the two supporting side plates, and the two L-shaped push-pull plates are respectively slidably installed inside the two supporting side plates. The lower ends of the two L-shaped push-pull plates located inside the supporting side plates are threadedly connected to the limiting rods, and the lower ends of the two limiting rods are respectively threadedly connected to the lower ends of the two supporting side plates.

[0007] Preferably, a moving groove and a lifting groove are sequentially opened inside the movable base from top to bottom, and the moving groove is connected to the lifting groove, the lower end of the L-shaped push-pull plate is arranged inside the moving groove, and the upper ends of the lifting plate, spring and anti-slip plate are all arranged inside the lifting groove.

[0008] Preferably, a battery is arranged in the middle of the upper surface of the mobile base, and the battery is arranged on the rear side of the jack, and the jack and the dual-axis motor are electrically connected to the battery.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] (1) The full-section rapid support equipment suitable for crushing surrounding rocks can move the two support side plates to both sides through the provided adjustment mechanism, so that the support side plates can abut and support the two sides of the tunnel, while not affecting the upward movement of the support top plate and supporting the top of the tunnel. When the support top plate is subjected to the downward pressure from the top, the pressure is transmitted to the support side plate through the hinged plate, and part of it will be offset by the squeezing force applied to the support side plate by the side wall of the tunnel, thereby improving the support effect of the support top plate and the support side plate.

[0011] (2) The full-section rapid support equipment suitable for crushing surrounding rocks can make the anti-skid plate contact with the tunnel ground during support, thereby improving the stability of the mobile base and preventing the mobile base from sliding and affecting the support effect, further improving the support effect of this support equipment. The setting of the mobile base facilitates the rapid movement of this support equipment, so that it can perform support work during coal mine excavation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is a front cutaway perspective view of the utility model;

[0014] Figure 3 It is a right cutaway stereogram of the present invention.

[0015] In the figure: 1. Mobile base; 2. Jack; 3. Support top plate; 4. Articulated plate; 5. Support side plate; 6. Adjustment mechanism; 601. Dual-axis motor; 602. Threaded rod; 603. L-shaped push-pull plate; 604. Lifting plate; 605. Spring; 606. Anti-skid plate; 7. Slide groove; 8. Limit rod; 9. Mobile groove; 10. Lifting groove; 11. Battery. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-Figure 3 The utility model provides a full-section rapid support device suitable for crushing surrounding rocks, including a mobile base 1, a jack 2 is arranged in the middle of the upper surface of the mobile base 1, a support top plate 3 is arranged on the upper end of the jack 2, and the left and right sides of the lower end of the support top plate 3 are hinged with support side plates 5 through hinged plates 4. The setting of the hinged plates 4 enables the support top plate 3 to be connected with the support side plates 5 through the hinged plates 4, and then when the support top plate 3 is subjected to downward pressure, it can be transmitted to the support side plates 5 through the hinged plates 4, so that the support side plates 5 share the force exerted on the support top plate 3, thereby improving the support efficiency. The supporting effect of the top guard plate 3 is that an adjusting mechanism 6 is arranged inside the mobile base 1, and the adjusting mechanism 6 includes a double-axis motor 601, and the double-axis motor 601 is arranged in the middle of the mobile base 1, and the power output end of the double-axis motor 601 is connected to a threaded rod 602 through a coupling transmission, and the circumferential surfaces of the two threaded rods 602 are threadedly connected to L-shaped push-pull plates 603, and the lower end of the L-shaped push-pull plate 603 is abutted against a lifting plate 604, and springs 605 are arranged on both sides of the lower surface of the lifting plate 604, and an anti-slip plate 606 is arranged in the middle of the lower surface of the lifting plate 604;

[0018] It should be noted that a groove is provided in the middle of the upper end of the lifting plate 604. When the two L-shaped push-pull plates 603 are closest to the dual-axis motor 601, the lifting plate 604 is pushed upward by the elastic force of the spring 605, and the upper end of the lifting plate 604 will be inserted into the inside of the movable groove 9, and the corner of the lower end of the two L-shaped push-pull plates 603 away from the dual-axis motor 601 is arc-shaped, and the left and right ends of the middle groove at the upper end of the lifting plate 604 are also arc-shaped, so that when the two L-shaped push-pull plates 603 are away from the dual-axis motor 601, the L-shaped push-pull plates 603 can smoothly squeeze the lifting plate 604 downward, so that the lifting plate 604 drives the anti-slip plate 606 to move downward and contact the ground.

[0019] A battery 11 is disposed in the middle of the upper surface of the mobile base 1, and the battery 11 is disposed on the rear side of the jack 2, and the jack 2 and the dual-axis motor 601 are electrically connected to the battery 11 through a wiring harness;

[0020] It should be noted that the jack 2 and the dual-axis motor 601 are connected to the battery 11, so that the battery 11 can supply power to the jack 2 and the dual-axis motor 601, so that the jack 2 and the dual-axis motor 601 can work smoothly, thereby improving the application scope of this support equipment. In addition, the setting of the electric jack 2 omits the manual operation of the handle, so the working efficiency of the electric jack 2 is extremely high, and it has a higher load-bearing capacity than the ordinary hydraulic jack 2, so that when the electric jack 2 drives the support roof 3 to move upward to support the coal mine tunnel, the support effect is better.

[0021] In this embodiment, preferably, the inner sides of the two supporting side plates 5 are provided with a slide groove 7, and the two L-shaped push-pull plates 603 are slidably installed inside the two supporting side plates 5, respectively. The setting of the slide groove 7 enables the supporting side plates 5 to slide vertically on the L-shaped push-pull plates 603, and then when the L-shaped push-pull plates 603 drive the supporting side plates 5 to move left and right, they will not be affected by the supporting side plates 5, the hinged plates 4 and the supporting top plate 3. The two L-shaped push-pull plates 603 are located inside the supporting side plates 5. The lower end of each part is threadedly connected to a limiting rod 8, and the lower ends of the two limiting rods 8 are respectively threadedly connected to the lower ends of the two supporting side plates 5. When the limiting rod 8 is screwed out from the inside of the L-shaped sliding plate 603, the supporting side plates 5 can slide vertically on the L-shaped sliding plate 603. When the limiting rod 8 is screwed into the inside of the L-shaped sliding plate 603, the supporting side plates 5 are fixed to the L-shaped sliding plate 603 through the limiting rod 8, and the supporting side plates 5 will not slide vertically on the L-shaped sliding plate 603.

[0022] In this embodiment, preferably, a moving groove 9 and a lifting groove 10 are sequentially opened inside the moving base 1 from top to bottom, and the moving groove 9 is connected to the lifting groove 10. The lower end of the L-shaped push-pull plate 603 is arranged inside the moving groove 9. The setting of the moving groove 9 provides the L-shaped push-pull plate 603 with a movable space, so that the L-shaped push-pull plate 603 can smoothly move horizontally left and right. The upper ends of the lifting plate 604, the spring 605 and the anti-slip plate 606 are all arranged inside the lifting groove 10. The setting of the lifting groove 10 provides the lifting plate 604 with a movable space, so that the lifting plate 604 can smoothly move vertically.

[0023] The working principle and use process of the utility model are as follows: when it is necessary to support the coal mine tunnel, firstly, the upper end of the limit rod 8 is screwed out from the inside of the L-shaped push-pull plate 603, at which time the supporting side plate 5 can slide vertically on the L-shaped push-pull plate 603, and then the double-axis motor 601 is started, and the double-axis motor 601 drives the two threaded rods 602 to rotate, so that the two L-shaped push-pull plates 603 are away from the double-axis motor 601, so that the two L-shaped push-pull plates 603 push the two supporting side plates 5 to the left and right sides, so that the two supporting side plates 5 are away from the jack 2, and because the supporting side plates 5 are connected to the supporting top plate 3 through the hinged plate 4, the two supporting side plates 5 will also move upward for a distance when moving outward, and after the two supporting side plates 5 are respectively in contact with the two side walls of the tunnel, the double-axis motor 601 Stop working, and when the L-shaped push-pull plate 603 moves to both sides, the lifting plate 604 will be squeezed downward, so that the lifting plate 604 drives the anti-slip plate 606 to move downward, and then the lower end of the anti-slip plate 606 abuts against the ground of the tunnel, thereby improving the fixing effect of the mobile base 1 and preventing the mobile base 1 from sliding and affecting the support effect. Then start the jack 2, and the jack 2 drives the support top plate 3 to move upward, so that the support top plate 3 contacts the top surface of the tunnel, so that the support top plate 3 supports the tunnel, and then rotate the limit rod 8 so that the upper end of the limit rod 8 is screwed into the interior of the L-shaped push-pull plate 603, and the L-shaped push-pull plate 603 is limited and fixed, so that the support side plate 5 will not slide vertically on the L-shaped push-pull plate 603, and then it can share the downward pressure on the support top plate 3.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A full-section rapid support device suitable for crushing surrounding rocks, comprising a mobile base (1), a jack (2) being arranged in the middle of the upper surface of the mobile base (1), characterized in that: A supporting top plate (3) is arranged at the upper end of the jack (2), and supporting side plates (5) are hingedly connected to the left and right sides of the lower end of the supporting top plate (3) through hinge plates (4). An adjusting mechanism (6) is arranged inside the mobile base (1), and the adjusting mechanism (6) comprises a double-axis motor (601), and the double-axis motor (601) is arranged in the middle of the mobile base (1). The power output end of the double-axis motor (601) is transmission-connected with a threaded rod (602), and the circumferential surfaces of the two threaded rods (602) are threadedly connected with L-shaped push-pull plates (603), and the lower end of the L-shaped push-pull plate (603) is abutted against a lifting plate (604), and springs (605) are arranged on the left and right sides of the lower surface of the lifting plate (604), and an anti-slip plate (606) is arranged in the middle of the lower surface of the lifting plate (604).

2. A full-section rapid support device suitable for crushing surrounding rocks according to claim 1, characterized in that: The inner sides of the two supporting side plates (5) are provided with a sliding groove (7), and the two L-shaped push-pull plates (603) are respectively slidably installed inside the two supporting side plates (5), and the lower ends of the two L-shaped push-pull plates (603) located inside the supporting side plates (5) are threadedly connected to the limiting rods (8), and the lower ends of the two limiting rods (8) are respectively threadedly connected inside the lower ends of the two supporting side plates (5).

3. The full-section rapid support equipment suitable for crushing surrounding rocks according to claim 1, characterized in that: The interior of the movable base (1) is provided with a movable groove (9) and a lifting groove (10) in sequence from top to bottom, and the movable groove (9) is communicated with the lifting groove (10); the lower end of the L-shaped push-pull plate (603) is arranged inside the movable groove (9); and the upper ends of the lifting plate (604), the spring (605) and the anti-slip plate (606) are all arranged inside the lifting groove (10).

4. The full-section rapid support equipment suitable for crushing surrounding rocks according to claim 1, characterized in that: A storage battery (11) is arranged in the middle of the upper surface of the mobile base (1), and the storage battery (11) is arranged on the rear side of the jack (2).