Damping mechanism of high-pressure plunger pump

By designing a high-pressure plunger pump shock absorber mechanism including oil storage tank, buffer plate and damper, the extrusion and fluid damping effects of damping oil are used to solve the problems of aging and corrosion of rubber shock absorbers, achieving more effective vibration reduction and equipment stability improvement.

CN222823376UActive Publication Date: 2025-05-02SHANGHAI FENGJI HARDWARE MOULD CO LTD
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Patent Information

Application Number
CN202421479584.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-02
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the existing shock absorber of high-pressure plunger pumps, rubber shock absorbers are prone to aging and corrosion after long use, resulting in reduced performance and ineffective vibration reduction.

Method used

A shock absorbing mechanism including an oil storage tank, a buffer plate, a connecting column, a hinged rod, a spring and a damper is designed to reduce vibration through the squeezing and fluid damping effects of the damping oil, and to facilitate movement with an electric push rod and wheel set.

Benefits of technology

It effectively improves the shock absorption effect of the high-pressure plunger pump, extends the service life of the equipment, avoids equipment damage caused by vibration, and facilitates the movement of the equipment.

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Abstract

The utility model relates to a damping mechanism of a high-pressure plunger pump, which belongs to the field of high-pressure plunger pumps, and comprises a box body, a buffer mechanism is arranged in the box body, an installation box is fixed on the lower surface of the box body, four support cylinders are fixed on the lower surface of the installation box, a high-pressure plunger pump main body is arranged in the box body, and the high-pressure plunger pump main body is arranged in the box body. And a transportation mechanism is arranged in the mounting box. According to the shock absorption mechanism of the high-pressure plunger pump, when impact force is transmitted to the moving plate and begins to be transmitted downwards, four springs and four dampers start to compress and generate damping at the moment, the buffering reducing effect is achieved, meanwhile, hinge rods on the left side and the right side push connecting columns on the left side and the right side to move in the opposite side direction, and the shock absorption effect is improved. The buffer plates on the left side and the right side move relatively and extrude the damping oil, air in the oil storage tank is vacuumized through the oil injection pipe, and when the damping oil is extruded, the purpose of buffering is achieved by slowing down the movement speed through fluid of the damping oil, and the beneficial effects of improving the cushioning effect and improving the equipment stability are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure plunger pumps, in particular to a shock absorbing mechanism of a high-pressure plunger pump. Background Art

[0002] Due to the characteristics of high interception rate, high water production rate and low pollution frequency, the disc-tube reverse osmosis process has been widely used in the field of high-concentration sewage treatment, especially high-concentration organic matter and high-salinity sewage, such as landfill leachate. The core components of the disc-tube reverse osmosis equipment include the chassis unit, the distribution cabinet unit, the buffer tank unit, the filter unit, the sand filter unit, the high-pressure pump unit, the instrument rack unit, the membrane column unit, the high-pressure pipeline unit, and the tank system unit. Among them, the high-pressure pump unit plays a vital role. The process uses the principle of osmotic pressure, and the high-pressure pump provides a force to overcome the osmotic pressure to the membrane assembly, so that the clean water is separated from the concentrated water side through the selective permeability of the semi-permeable membrane, and finally achieves the effect of water purification. During the use of the high-pressure plunger pump, due to the movement of the plunger, the high-pressure pump vibrates strongly. If no shock absorption and protective measures are taken, it is easy to cause the front-end pipeline of the high-pressure pump to break.

[0003] For example, Chinese patent CN 219139276 U discloses a device for reducing vibration of a high-pressure plunger pump, which consists of a spring safety valve, a high-pressure plunger pump, a pump inlet regulator, a stainless steel bracket, a motor, a rubber shock absorber, an outlet pulse damper, and a belt.

[0004] The above-mentioned device for reducing the vibration of the high-pressure plunger pump still has certain shortcomings. It reduces the vibration of the high-pressure plunger through the rubber shock absorber and the outlet pulse damper. The pressure after the high-pressure plunger pump is stable, and the stability of the equipment operation is improved. However, after long-term use, the rubber shock absorber will be aged, corroded by oil, sunlight and chemical properties, which may lead to its performance degradation. Therefore, this application proposes a shock absorbing mechanism for a high-pressure plunger pump to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a shock absorbing mechanism for a high-pressure plunger pump, which has the advantages of improving the shock absorbing effect and improving the stability of the equipment, and solves the problem that the rubber shock absorber may be corroded by aging, oil, sunlight and chemical properties after long-term use, which may lead to its performance degradation.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shock absorbing mechanism of a high-pressure plunger pump, comprising a box body, a buffer mechanism is arranged inside the box body, a mounting box is fixed to the lower surface of the box body, four support cylinders are fixed to the lower surface of the mounting box, a high-pressure plunger pump body is arranged inside the box body, and a transport mechanism is arranged inside the mounting box;

[0007] The buffer mechanism comprises an oil storage tank fixed to the bottom wall of the box body, two buffer plates are horizontally slidably connected between the top wall and the bottom wall of the inner cavity of the oil storage tank, connecting columns are fixed on the opposite sides of the two buffer plates, and hinged rods are hinged on the opposite sides of the two connecting columns through hinge shafts, an air extraction pipe is fixedly connected to the upper surface of the oil storage tank, an oil filling pipe is fixedly connected to the upper surface of the oil storage tank, a movable plate is vertically slidably connected between the left and right side walls of the inner cavity of the box body, four springs are fixed to the inner bottom wall of the box body, four dampers are fixed to the inner bottom wall of the box body, four fixed blocks are fixed to the inner bottom wall of the box body, and sliding rods are fixed on the opposite sides of the fixed blocks on the left and right sides;

[0008] An electric push rod is fixed to the lower surface of the installation box, a movable plate is fixed to the outer side of the output shaft of the electric push rod, four supporting columns are fixed to the lower surface of the movable plate, and wheels are installed at the bottom ends of the four supporting columns.

[0009] Furthermore, the interior of the oil storage tank is filled with damping oil, and the two hinged rods are hinged to the lower surface of the moving plate through a hinge shaft.

[0010] Furthermore, the four springs are respectively sleeved on the outsides of the four dampers, and the four springs are all fixed between the bottom wall of the box body and the moving plate.

[0011] Furthermore, the left and right side walls of the inner cavity of the box body are provided with sliding grooves, and the left and right sides of the movable plate are fixed with sliding blocks slidably connected to the sliding grooves.

[0012] Furthermore, a groove located outside the high-pressure plunger pump body is formed on the upper surface of the box body, and the high-pressure plunger pump body is fixed on the upper surface of the moving plate.

[0013] Furthermore, positioning blocks are fixed on both the front and rear sides of the connecting columns on the left and right sides, and the positioning blocks on the front and rear sides are respectively slidably connected to the outer sides of the front and rear sliding rods.

[0014] Furthermore, through grooves are provided on both upper and lower sides of the four support tubes, and the four support columns are vertically slidably connected inside the through grooves.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. The shock absorbing mechanism of the high-pressure plunger pump, when the impact force is transmitted to the moving plate and begins to be transmitted downward, the four springs and four dampers begin to compress and generate damping to achieve the effect of reducing the buffering. At the same time, the left and right hinged rods respectively push the left and right connecting columns to move in the opposite direction, and make the left and right buffer plates move relative to each other and squeeze the damping oil. The air in the oil storage tank is evacuated through the oil filling pipe, and when squeezing the damping oil, the fluid is used to slow down the movement speed to achieve the purpose of buffering.

[0017] 2. The shock absorbing mechanism of the high-pressure plunger pump starts to move the movable plate downward by starting the electric push rod. When the four wheel groups move out of the four support cylinders, the entire device is propped up. The wheel groups can facilitate the movement of the shock absorbing mechanism of the high-pressure plunger pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the buffer mechanism of the utility model;

[0020] Figure 3 This is a three-dimensional diagram of the oil storage tank structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the transportation mechanism of the utility model.

[0022] In the figure: 1 box body, 2 buffer mechanism, 201 oil storage tank, 202 buffer plate, 203 connecting column, 204 hinged rod, 205 exhaust pipe, 206 oil filling pipe, 207 movable plate, 208 spring, 209 damper, 210 fixed block, 211 slide rod, 3 installation box, 4 transportation mechanism, 401 electric push rod, 402 movable plate, 403 support column, 404 wheel set, 5 support cylinder, 6 high pressure plunger pump body. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 A shock absorbing mechanism of a high-pressure plunger pump in this embodiment includes a box body 1, a buffer mechanism 2 is provided inside the box body 1, a mounting box 3 is fixed to the lower surface of the box body 1, four support cylinders 5 are fixed to the lower surface of the mounting box 3, a high-pressure plunger pump body 6 is provided inside the box body 1, and a transportation mechanism 4 is provided inside the mounting box 3.

[0025] See also Figures 2 to 3In order to reduce the buffer, the buffer mechanism 2 in this embodiment includes an oil storage tank 201 fixed to the inner bottom wall of the box body 1, two buffer plates 202 are horizontally slidably connected between the top wall and the bottom wall of the inner cavity of the oil storage tank 201, and the two buffer plates 202 are fixed with connecting columns 203 on the opposite sides of the two buffer plates 202, and the two connecting columns 203 are hinged with hinge rods 204 on the opposite sides through hinge shafts. The upper surface of the oil storage tank 201 is fixedly connected with an exhaust pipe 205, and the upper surface of the oil storage tank 201 is fixedly connected with an oil filling pipe 206. A movable plate 207 is vertically slidably connected between the left and right side walls of the inner cavity of the box body 1, four springs 208 are fixed to the inner bottom wall of the box body 1, four dampers 209 are fixed to the inner bottom wall of the box body 1, and four fixed blocks 210 are fixed to the inner bottom wall of the box body 1, and sliding rods 211 are fixed to the opposite sides of the fixed blocks 210 on the left and right sides.

[0026] In this example, the interior of the oil storage tank 201 is filled with damping oil, the two hinged rods 204 are hinged to the lower surface of the movable plate 207 through the hinge shaft, the four springs 208 are respectively mounted on the outside of the four dampers 209, the four springs 208 are fixed between the inner bottom wall of the box body 1 and the movable plate 207, the left and right side walls of the inner cavity of the box body 1 are provided with sliding grooves, the left and right sides of the movable plate 207 are fixed with sliders slidably connected to the sliding grooves, the upper surface of the box body 1 is provided with a groove located on the outside of the high-pressure plunger pump body 6, the high-pressure plunger pump body 6 is fixed on the upper surface of the movable plate 207, when the high-pressure plunger pump body 6 is working, the high-pressure plunger pump body 6 starts the plunger movement and starts to generate vibration, and the impact force is transmitted When the springs 208 and the dampers 209 start to compress and generate damping, the front and rear positioning blocks are respectively slidably connected to the outside of the front and rear sliding rods 211, and the left and right hinged rods 204 respectively push the left and right connecting columns 203 to move in opposite directions, and make the left and right buffer plates 202 move relative to each other and squeeze the damping oil. The air in the oil storage tank 201 is evacuated through the oil filling pipe 206, and then the damping oil is filled into the oil storage tank 201 by using the oil filling pipe 206. When squeezing the damping oil, its fluid is used to slow down the speed of movement to achieve the purpose of buffering.

[0027] It should be noted that when the impact force is transmitted to the movable plate 207 and begins to be transmitted downward, the four springs 208 and the four dampers 209 begin to compress and generate damping, thereby achieving the effect of reducing the buffering. At the same time, the left and right hinged rods 204 respectively push the left and right connecting columns 203 to move in opposite directions, and make the left and right buffer plates 202 move relative to each other and squeeze the damping oil. The air in the oil storage tank 201 is evacuated through the oil filling pipe 206, and when squeezing the damping oil, the fluid is used to slow down the speed of movement to achieve the purpose of buffering.

[0028] See also Figure 4 In order to facilitate movement, an electric push rod 401 is fixed to the lower surface of the installation box 3 in this embodiment, a movable plate 402 is fixed to the outer side of the output shaft of the electric push rod 401, four support columns 403 are fixed to the lower surface of the movable plate 402, and wheel groups 404 are installed at the bottom ends of the four support columns 403.

[0029] In this example, through grooves are provided on the upper and lower sides of the four support cylinders 5, and the four support columns 403 are respectively vertically slidably connected inside the through grooves. By starting the electric push rod 401, the movable plate 402 starts to move downward, and when the four wheel groups 404 move out of the four support cylinders 5, the entire device is propped up. The wheel groups 404 can facilitate the movement of the shock absorbing mechanism of the high-pressure plunger pump.

[0030] It should be noted that by starting the electric push rod 401, the movable plate 402 begins to move downward, and when the four wheel groups 404 move out of the four support cylinders 5, the entire device is propped up. The wheel groups 404 can facilitate the movement of the shock absorbing mechanism of the high-pressure plunger pump.

[0031] It can be understood that the electrical components appearing in the text are all electrically connected to the main controller and the power supply and the electrical components appearing in the text are all conventionally known devices, and this application will not go into too much detail. The main controller can be a conventionally known device that plays a control role for a computer, etc. The control circuit of the main controller can be realized by simple programming by technicians in this field, and the provision of power supply is also common knowledge in this field. In addition, the utility model is mainly used to protect mechanical devices, so the utility model will not explain the control method and circuit connection in detail. At the same time, the parts not described in detail in the utility model are all common knowledge to technicians in this field.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0033] The working principle of the above embodiment is:

[0034] (1) When the shock absorbing mechanism of the high-pressure plunger pump is needed, the high-pressure plunger pump body 6 starts the plunger movement and starts to generate vibration when the high-pressure plunger pump body 6 is working. The impact force is transmitted to the movable plate 207 and starts to be transmitted downward. At this time, the four springs 208 and the four dampers 209 start to compress and generate damping, thereby achieving the effect of reducing the buffering. At the same time, the left and right hinged rods 204 respectively push the left and right connecting columns 203 to move in opposite directions, and make the left and right buffer plates 202 move relative to each other and squeeze the damping oil. The air in the oil storage tank 201 is evacuated through the oil filling pipe 206, and then the damping oil is filled into the oil storage tank 201 using the oil filling pipe 206. When squeezing the damping oil, its fluid is used to slow down the speed of movement to achieve the purpose of buffering.

[0035] (2) When the shock absorbing mechanism of the high-pressure plunger pump needs to be transported and moved, the electric push rod 401 is started to make the movable plate 402 start to move downward. When the four wheel groups 404 move out of the four support cylinders 5, the entire device is propped up. The wheel groups 404 can facilitate the movement of the shock absorbing mechanism of the high-pressure plunger pump.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A shock absorbing mechanism for a high-pressure plunger pump, comprising a housing (1), characterized in that: A buffer mechanism (2) is provided inside the box body (1), a mounting box (3) is fixed on the lower surface of the box body (1), four support cylinders (5) are fixed on the lower surface of the mounting box (3), a high-pressure plunger pump body (6) is provided inside the box body (1), and a transport mechanism (4) is provided inside the mounting box (3); The buffer mechanism (2) comprises an oil storage box (201) fixed to the inner bottom wall of the box body (1); two buffer plates (202) are horizontally slidably connected between the top wall and the bottom wall of the inner cavity of the oil storage box (201); connecting columns (203) are fixed on opposite sides of the two buffer plates (202); hinged rods (204) are hinged on opposite sides of the two connecting columns (203) via hinge shafts; an air extraction pipe (205) is fixedly connected to the upper surface of the oil storage box (201); The upper surface of the oil storage tank (201) is fixedly connected to an oil filling pipe (206); a movable plate (207) is vertically slidably connected between the left and right side walls of the inner cavity of the box body (1); four springs (208) are fixed to the inner bottom wall of the box body (1); four dampers (209) are fixed to the inner bottom wall of the box body (1); four fixed blocks (210) are fixed to the inner bottom wall of the box body (1); and sliding rods (211) are fixed to the opposite sides of the fixed blocks (210) on the left and right sides; An electric push rod (401) is fixed to the lower surface of the installation box (3), a movable plate (402) is fixed to the outer side of the output shaft of the electric push rod (401), four support columns (403) are fixed to the lower surface of the movable plate (402), and a wheel set (404) is installed at the bottom end of each of the four support columns (403).

2. A shock absorbing mechanism for a high pressure plunger pump according to claim 1, characterized in that: The oil storage tank (201) is filled with damping oil, and the two hinged rods (204) are hinged to the lower surface of the moving plate (207) via hinge shafts.

3. A shock absorbing mechanism for a high pressure plunger pump according to claim 1, characterized in that: The four springs (208) are respectively sleeved on the outsides of the four dampers (209), and the four springs (208) are all fixed between the inner bottom wall of the box body (1) and the moving plate (207).

4. The shock absorbing mechanism of a high-pressure plunger pump according to claim 1, characterized in that: The left and right side walls of the inner cavity of the box body (1) are both provided with sliding grooves, and the left and right sides of the movable plate (207) are both fixed with sliding blocks slidably connected to the sliding grooves.

5. The shock absorbing mechanism of a high-pressure plunger pump according to claim 1, characterized in that: The upper surface of the box body (1) is provided with a groove located outside the high-pressure plunger pump body (6), and the high-pressure plunger pump body (6) is fixed on the upper surface of the moving plate (207).

6. The shock absorbing mechanism of a high-pressure plunger pump according to claim 1, characterized in that: Positioning blocks are fixed to the front and rear sides of the connecting columns (203) on the left and right sides, and the positioning blocks on the front and rear sides are respectively slidably connected to the outer sides of the sliding rods (211) on the front and rear sides.

7. The shock absorbing mechanism of a high-pressure plunger pump according to claim 1, characterized in that: The upper and lower sides of the four support tubes (5) are provided with through grooves, and the four support columns (403) are respectively vertically slidably connected inside the through grooves.

Citation Information

Patent Citations

  • Device for relieving vibration of high-pressure plunger pump

    CN219139276U