Adjustable heavy-load guide rail roller device and fabricated building

By designing an adjustable heavy-duty guide roller device and adjusting the spacing of the roller components using the adjustment components, the poor adaptability and stability of the guide rail and slider in the prior art are solved, and higher installation accuracy and stability are achieved.

CN222823561UActive Publication Date: 2025-05-02CHINA STATE CONSTR HAILONG TECH CO LTD +1
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Patent Information

Application Number
CN202422004331.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-02
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, the guide rail and the slider are fitted through the rollers, resulting in the roller position being unadjustable, poor adaptability, and displacement and stability problems are prone to occur under heavy load conditions.

Method used

An adjustable heavy-duty guide rail roller device is designed, including a square tube guide rail and a plurality of roller mechanisms arranged at intervals along the length direction of the square tube guide rail. The roller mechanism includes a fixing seat, a first roller assembly, a second roller assembly and an adjustment assembly. The spacing of the roller assembly is adjusted by the adjustment assembly, adapting to guide rails of different sizes, and fine-tuning is performed in the event of wear to maintain effective abutment and clamping force.

Benefits of technology

It realizes flexible matching of guide rails and sliders, improves the installation accuracy and stability of prefabricated buildings, avoids the problems of displacement and tilt under heavy loads, and extends the service life of the equipment.

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Abstract

The utility model relates to an adjustable heavy-load guide rail roller device and a fabricated building, the device comprises a square tube guide rail and a plurality of roller mechanisms arranged at intervals along the length direction of the square tube guide rail, and the square tube guide rail is arranged on a telescopic box body. The roller mechanism comprises a fixing base, a first roller assembly, a second roller assembly and an adjusting assembly, the fixing base is connected with the fixing box body, and the first roller assembly, the second roller assembly and the adjusting assembly are all arranged on the fixing base. The first rolling wheel assembly and the second rolling wheel assembly are connected with the adjusting assembly, the distance between the first rolling wheel assembly and the second rolling wheel assembly is adjusted through the adjusting assembly, and therefore square pipe guide rails of different sizes are matched. When the roller assemblies or the square tube guide rails are abraded, the distance between the first roller assembly and the second roller assembly is finely adjusted, the two roller assemblies abut against the square tube guide rails all the time, downward displacement generated by the acting force of a load after the telescopic box body stretches out is prevented, and downward inclination after the telescopic box body stretches out is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembled buildings, in particular to an adjustable heavy-load guide rail roller device and an assembled building. Background Art

[0002] With the development of prefabricated buildings, in order to expand the space of the box and meet the requirements of transportation conditions, a telescopic box is often provided on the fixed box, and the telescopic box is slidably connected to the fixed box through the structure of a guide rail slider.

[0003] In the prior art, guide rails and sliders are often installed and matched through rollers. A group of relative rollers clamp the guide rails to achieve the sliding and limiting of the slider. However, the position of the rollers cannot be adjusted after installation, and the spacing between the relatively arranged rollers is fixed, which is adapted to guide rails of specific sizes, thereby requiring high precision in the overall installation and manufacturing of the box. When the weight of the telescopic box is large and a larger guide rail needs to be replaced, the slider needs to be replaced simultaneously. In addition, when the guide rails or rollers are worn, the telescopic box is prone to displacement under the action of the load, affecting the sliding of the telescopic box and the stability of the overall structure. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides an adjustable heavy-load guide rail roller device and an assembled building.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the adjustable heavy-load guide rail roller device of the utility model comprises a square tube guide rail and a plurality of roller mechanisms arranged at intervals along the length direction of the square tube guide rail, wherein the square tube guide rail is connected to a telescopic box;

[0008] The roller mechanism comprises a fixed seat, a first roller assembly and a second roller assembly arranged opposite to each other, and an adjusting assembly; the fixed seat is connected to a fixed box, the first roller assembly, the second roller assembly and the adjusting assembly are all arranged on the fixed seat, and the square tube guide rail is located between the first roller assembly and the second roller assembly;

[0009] The first roller assembly and the second roller assembly are both connected to the adjustment assembly, and the adjustment assembly can adjust the distance between the first roller assembly and the second roller assembly.

[0010] Optionally, the first roller assembly and the second roller assembly each include a bracket fixing plate, a roller and a square bracket;

[0011] The roller is rotatably connected to the square bracket, and the roller part is located inside the square bracket;

[0012] The square bracket is slidably connected to the fixing seat through the bracket fixing plate, and the adjustment component is connected to the square bracket.

[0013] Optionally, a strip hole is formed on the bracket fixing plate, and the bracket fixing plate is connected to the fixing seat via a plurality of bolts sleeved in the strip hole.

[0014] Optionally, the first roller assembly and the second roller assembly each further include an axis fixing plate, a group of opposite walls of the square bracket are provided with a receiving groove, both ends of the rotating shaft of the roller are located in the receiving groove, the axis fixing plate is arranged on the square bracket, and the axis fixing plate abuts against the rotating shaft of the roller.

[0015] Optionally, the adjustment assembly includes a first mounting plate, a second mounting plate, a plurality of first adjustment bolts and a plurality of second adjustment bolts, and the first mounting plate and the second mounting plate are both connected to the fixing seat;

[0016] The first plurality of adjusting bolts are all threadedly connected to the first mounting plate, and the first plurality of adjusting bolts are all abutted against the square bracket of the first roller assembly;

[0017] The plurality of second adjusting bolts are all threadedly connected to the second mounting plate, and the plurality of second adjusting bolts are all abutted against the square bracket of the second roller assembly.

[0018] Optionally, the first surface and the second surface of the square tube guide rail are respectively in one-to-one contact with the first roller assembly and the second roller assembly, and the first surface and the second surface of the square tube guide rail are both provided with a wear-resistant layer.

[0019] Optionally, a connecting plate is provided on the third surface of the square tube guide rail, and the connecting plate is connected to the telescopic box.

[0020] Furthermore, the utility model also provides an assembled building, which includes a telescopic box, a fixed box and the adjustable heavy-load guide rail roller device as described above, the square tube guide rail is connected to the telescopic box, and the fixed seat is connected to the fixed box.

[0021] (III) Beneficial effects

[0022] The fixed seat is connected to the fixed box, the first roller assembly, the second roller assembly and the adjustment assembly are all arranged on the fixed seat, and the square tube guide rail is clamped between multiple groups of first roller assemblies and second roller assemblies as a cantilevered roller guide rail module of the telescopic box.

[0023] The first roller assembly and the second roller assembly are both connected to the adjustment assembly, and the spacing between the first roller assembly and the second roller assembly is adjusted by the adjustment assembly to match square tube guide rails of different sizes. When the roller assembly or the square tube guide rail is worn, the spacing between the first roller assembly and the second roller assembly can be fine-tuned so that the two roller assemblies are always effectively in contact with the square tube guide rail and provide a certain clamping force to prevent the telescopic box from being displaced downward due to the force of the load after the telescopic box is extended, thereby avoiding the situation where the telescopic box tilts downward after being extended. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the installation of the adjustable heavy-load guide rail roller device of the utility model;

[0025] Figure 2 This is a front view of the adjustable heavy-load guide rail roller device of the utility model;

[0026] Figure 3 It is a three-dimensional diagram of the adjustable heavy-load guide rail roller device of the utility model;

[0027] Figure 4 It is a left view of the adjustable heavy-load guide rail roller device of the utility model;

[0028] Figure 5 The utility model is a schematic structural diagram of the roller mechanism of the adjustable heavy-load guide rail roller device.

[0029] [Description of Reference Numerals]

[0030] 1: Fix the box;

[0031] 2: Telescopic box;

[0032] 3: square tube guide rail; 31: wear-resistant layer; 32: connecting plate;

[0033] 4: roller mechanism; 411: first adjusting bolt; 412: second adjusting bolt; 42: fixing seat; 43: first roller assembly; 44: second roller assembly; 45: fixing bolt;

[0034] 431: roller; 432: square bracket; 433: shaft fixing plate; 434: rotating shaft; 435: bracket fixing plate. DETAILED DESCRIPTION

[0035] In order to better explain the utility model and facilitate understanding, the utility model is described in detail below with reference to the accompanying drawings and through specific implementation methods. Figure 1 The orientation is used as a reference.

[0036] Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0037] The utility model provides an adjustable heavy-load guide rail roller device, such as Figure 1 As shown, the adjustable heavy-load guide rail roller device is used to connect the fixed box 1 and the telescopic box 2 of the prefabricated building, meet the support requirements of the heavy-load suspension structure such as the telescopic box 2, and can realize the telescopic function of the telescopic box 2.

[0038] like Figure 2-5 As shown, the adjustable heavy-duty guide rail roller device includes a square tube guide rail 3 and a plurality of roller mechanisms 4 arranged at intervals along the length direction of the square tube guide rail 3. The square tube guide rail 3 is installed on the telescopic box 2 for hanging and supporting the telescopic box 2. The roller mechanism 4 includes a fixed seat 42, a first roller assembly 43 and a second roller assembly 44 arranged opposite to each other, and an adjustment assembly. The fixed seat 42 is connected to the fixed box 1, and the first roller assembly 43, the second roller assembly 44 and the adjustment assembly are all arranged on the fixed seat 42. The square tube guide rail 3 is clamped between multiple groups of first roller assemblies 43 and second roller assemblies 44, as a cantilevered roller 431 guide rail module of the telescopic box 2. The first roller assembly 43 and the second roller assembly 44 are both connected to the adjustment assembly, and the spacing between the first roller assembly 43 and the second roller assembly 44 is adjusted by the adjustment assembly to match square tube guide rails 3 of different sizes. Furthermore, the horizontal heights of the first roller assembly 43 and the second roller assembly 44 can be synchronously adjusted by adjusting the assembly, so that the floor of the telescopic box 2 and the floor of the fixed box 1 are at the same horizontal height by driving the square tube guide rail 3 to adjust the horizontal height of the telescopic box 2. When the roller assembly or the square tube guide rail 3 is worn, the spacing between the first roller assembly 43 and the second roller assembly 44 can be fine-tuned so that the two roller assemblies are always effectively in contact with the square tube guide rail 3 and provide a certain clamping force to prevent the telescopic box 2 from being displaced downward due to the force of the load, and to prevent the telescopic box 2 from tilting downward after being extended.

[0039] like Figure 5As shown, the first roller assembly 43 and the second roller assembly 44 each include a bracket fixing plate 435, a roller 431 and a square bracket 432. The roller 431 is rotatably connected to the square bracket 432 through a rotating shaft 434, and a portion of the roller 431 is located inside the square bracket 432, and a portion of the roller 431 located outside the square is used to abut against the square tube guide rail 3. The square bracket 432 is slidably connected to the fixing seat 42 through the bracket fixing plate 435, so as to facilitate the position adjustment of the square bracket 432. The adjustment component is connected to the square bracket 432, and the position of the square bracket 432 is adjusted by the adjustment component, thereby adjusting the spacing between the rollers 431 of the first roller assembly 43 and the second roller assembly 44. Furthermore, a strip hole is provided on the bracket fixing plate 435, and the bracket fixing plate 435 is connected to the fixing seat 42 through a plurality of bolts sleeved in the strip hole. When installing the bracket fixing plate 435, first use the fixing bolts 45 to initially position the bracket fixing plate 435 on the fixing seat 42, insert the square tube guide rail 3 between the rollers 431 of the first roller assembly 43 and the second roller assembly 44, and adjust the spacing between the first roller assembly 43 and the second roller assembly 44 through the adjustment assembly until the upper and lower surfaces of the square tube guide rail 3 are tangent to the roller 431 surfaces of the first roller assembly 43 and the second roller assembly 44, and then tighten all the fixing bolts 45. When it is necessary to fine-tune the spacing between the first roller assembly 43 and the second roller assembly 44, first loosen the fixing bolts 45 on the roller assembly that needs to be adjusted, and then tighten the fixing bolts 45 after adjusting the spacing between the first roller assembly 43 and the second roller assembly 44 through the adjustment assembly.

[0040] like Figure 5 As shown, the first roller assembly 43 and the second roller assembly 44 also include an axis fixing plate 433, and a group of opposite walls of the square bracket 432 are provided with a receiving groove, and both ends of the rotating shaft 434 of the roller 431 are located in the receiving groove. The axis fixing plate 433 is fixedly installed at the position of the notch of the receiving groove on the square bracket 432 by bolts, and the axis fixing plate 433 is abutted against the rotating shaft 434 of the roller 431. The roller 431 can be disassembled and assembled by only removing the axis fixing plates 433 at both ends of the rotating shaft 434, thereby improving the convenience of disassembly and assembly.

[0041] like Figure 4As shown, the adjustment assembly includes a first mounting plate, a second mounting plate, a plurality of first adjustment bolts 411 and a plurality of second adjustment bolts 412. The first mounting plate and the second mounting plate are both connected to the fixing seat 42, or the first mounting plate, the second mounting plate and the fixing seat 42 are an integrated C-shaped structure. The plurality of first adjustment bolts 411 are all threadedly connected to the first mounting plate, and the plurality of first adjustment bolts 411 are all abutted against the square bracket 432 of the first roller assembly 43; similarly, the plurality of second adjustment bolts 412 are all threadedly connected to the second mounting plate, and the plurality of second adjustment bolts 412 are all abutted against the square bracket 432 of the second roller assembly 44. By adjusting the plurality of first adjustment bolts 411 and the plurality of second adjustment bolts 412, the square bracket 432 is driven to move, thereby adjusting the distance between the two rollers 431, which has a simple structure and convenient adjustment. In addition, by synchronously adjusting the plurality of first adjusting bolts 411 and the plurality of second adjusting bolts 412, the square bracket 432 of the first roller assembly 43 and the second roller assembly 44 can be driven to synchronously move upward or downward, and the square tube guide rail 3 can synchronously move upward or downward with the square bracket 432 of the first roller assembly 43 and the second roller assembly 44, thereby realizing the overall upward or downward movement of the telescopic box, and adjusting the horizontal height of the telescopic box so that the floor of the telescopic box 2 and the floor of the fixed box 1 are at the same horizontal height.

[0042] like Figure 4 As shown, the first and second surfaces of the square tube guide rail 3 are respectively in one-to-one contact with the first roller assembly 43 and the second roller assembly 44, and the first and second surfaces of the square tube guide rail 3 are both provided with a wear-resistant layer 31. The square tube guide rail 3 mainly relies on the square tube as a force-bearing component. The material of the square tube is the same as that of the steel structure box. The top and bottom plates are installed on the top and bottom of the square tube as the wear-resistant layer 31. The surface of the top and bottom plates is heat-treated and other processes are used to change the hardness of the material. The wear-resistant layer 31 can reduce wear when rubbing against the roller 431. A connecting plate 32 is welded on the third surface of the square tube guide rail 3, and the connecting plate 32 is connected to the telescopic box 2.

[0043] Furthermore, the utility model also provides an assembled building, which includes a telescopic box 2, a fixed box 1 and the above-mentioned adjustable heavy-duty guide rail roller device, the square tube guide rail 3 is connected to the telescopic box 2, and the fixed seat 42 is connected to the fixed box 1. The telescopic box 2 uses at least one pair of roller mechanisms 4 symmetrically arranged on the left and right to connect to the fixed box 1, thereby improving the stability of the connection.

[0044] In the description of the present utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0045] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.

[0047] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0048] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An adjustable heavy-load guide rail roller device, characterized in that: The adjustable heavy-load guide rail roller device comprises a square tube guide rail (3) and a plurality of roller mechanisms (4) arranged at intervals along the length direction of the square tube guide rail (3); the square tube guide rail (3) is connected to the telescopic box (2); The roller mechanism (4) comprises a fixed seat (42), a first roller assembly (43) and a second roller assembly (44) arranged opposite to each other, and an adjusting assembly; the fixed seat (42) is connected to the fixed box (1); the first roller assembly (43), the second roller assembly (44) and the adjusting assembly are all arranged on the fixed seat (42); and the square tube guide rail (3) is located between the first roller assembly (43) and the second roller assembly (44); The first roller assembly (43) and the second roller assembly (44) are both connected to the adjustment assembly, and the adjustment assembly is capable of adjusting the distance between the first roller assembly (43) and the second roller assembly (44).

2. The adjustable heavy-load guide roller device according to claim 1, characterized in that: The first roller assembly (43) and the second roller assembly (44) both include a bracket fixing plate (435), a roller (431) and a square bracket (432); The roller (431) is rotatably connected to the square bracket (432), and a portion of the roller (431) is located inside the square bracket (432); The square bracket (432) is slidably connected to the fixing seat (42) via the bracket fixing plate (435), and the adjustment component is connected to the square bracket (432).

3. The adjustable heavy-load guide rail roller device according to claim 2, characterized in that: The support fixing plate (435) is provided with a strip-shaped hole, and the support fixing plate (435) is connected to the fixing seat (42) via a plurality of bolts sleeved in the strip-shaped hole.

4. The adjustable heavy-load guide roller device according to claim 2, characterized in that: The first roller assembly (43) and the second roller assembly (44) both further include an axis fixing plate (433), a group of opposite walls of the square bracket (432) are provided with a receiving groove, both ends of the rotating shaft (434) of the roller (431) are located in the receiving groove, the axis fixing plate (433) is arranged on the square bracket (432), and the axis fixing plate (433) is in contact with the rotating shaft (434) of the roller (431).

5. The adjustable heavy-load guide rail roller device according to claim 2, characterized in that: The adjustment assembly comprises a first mounting plate, a second mounting plate, a plurality of first adjustment bolts (411) and a plurality of second adjustment bolts (412), and the first mounting plate and the second mounting plate are both connected to the fixing seat (42); The plurality of first adjusting bolts (411) are all threadedly connected to the first mounting plate, and the plurality of first adjusting bolts (411) are all in contact with the square bracket (432) of the first roller assembly (43); The plurality of second adjusting bolts (412) are all threadedly connected to the second mounting plate, and the plurality of second adjusting bolts (412) are all in contact with the square bracket (432) of the second roller assembly (44).

6. The adjustable heavy-load guide rail roller device according to claim 1, characterized in that: The first surface and the second surface of the square tube guide rail (3) are respectively in one-to-one contact with the first roller assembly (43) and the second roller assembly (44), and the first surface and the second surface of the square tube guide rail (3) are both provided with a wear-resistant layer (31).

7. The adjustable heavy-load guide rail roller device according to claim 1, characterized in that: A connecting plate (32) is provided on the third surface of the square tube guide rail (3), and the connecting plate (32) is connected to the telescopic box (2).

8. An assembled building, characterized in that: The prefabricated building comprises a telescopic box (2), a fixed box (1) and an adjustable heavy-load guide rail roller device as described in any one of claims 1 to 7, a square tube guide rail (3) is connected to the telescopic box (2), and a fixed seat (42) is connected to the fixed box (1).

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