Butt joint device
By designing the upper and lower automatic docking mechanism and backblowing port, the problems of easy damage to the hose, powder spraying and inflexible docking in the docking device of the mixer are solved, and a docking device with high sealing, reliability and cleaning are achieved.
Patent Information
- Application Number
- CN202421356237.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing mixer docking device has problems such as prone to damage of the hose, powder spraying, no mechanism to clean the residual ash, overflow of the residual ash when disengaged, and inflexible docking leading to errors.
A docking device including an upper automatic docking mechanism and a lower automatic docking mechanism is designed, and sealing is achieved through the cylinder and the airbag, and a back-blowing mouth is added for cleaning dead corner dust, and a limit spring is used to adjust the casing position during docking to reduce errors.
Automatic docking between the mixer, feed buffer chamber and discharge buffer chamber is realized, soft connection is cancelled, sealing and reliability are improved, residual ash overflow and docking errors are avoided, and dust is cleaned through the backblowing mouth.
Smart Images

Figure CN222823895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mixer docking equipment, in particular to a docking device. Background Art
[0002] A mixer is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. During the mixing process, it can also increase the contact surface area of the materials to promote chemical reaction energy. Commonly used mixers are divided into four categories: gas and low-viscosity liquid mixers, medium- and high-viscosity liquid and paste mixers, and powdered and granular solid material mixing machines.
[0003] The mixer is connected to the feed bin and the discharge buffer bin through a docking device to realize the feeding and discharging of the mixer. The internal structures of the existing docking device are directly connected by a hose, which is easy to be damaged and there is a problem of powder spraying. The docking device is not equipped with a mechanism for cleaning residual ash. Residual ash will overflow when it is disengaged. Moreover, the docking device has only up and down freedom, and has no freedom in the operating direction of the three-eccentric equipment, which is prone to errors. Utility Model Content
[0004] The purpose of the utility model is to provide a docking device to solve the problems raised by the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A docking device, comprising a mixer, a feed buffer bin and a discharge buffer bin, and further comprising:
[0007] An upper automatic docking mechanism, a discharge port at the bottom of the feed buffer bin is provided with a buffer bin discharge butterfly valve, an upper automatic docking mechanism is provided below the buffer bin discharge butterfly valve, a three-eccentric feed butterfly valve is provided below the upper automatic docking mechanism, the upper automatic docking mechanism comprises a feed inner cylinder, a feed outer cylinder, a first double-axis cylinder and a first airbag, a flange is provided at the top of the feed inner cylinder, the feed inner cylinder is connected to the buffer bin discharge butterfly valve through the flange, first cylinder supports are provided on both sides of the outside of the feed inner cylinder, a first double-axis cylinder is rotatably provided on the first cylinder support, a feed outer cylinder is sleeved at the bottom of the feed inner cylinder, the feed outer cylinder is in contact with the feed bell mouth at the top of the mixer, the telescopic end of the first double-axis cylinder is connected to the feed outer cylinder, a first limit spring is provided on the outer side wall of the feed inner cylinder, one end of the first limit spring is connected to the outside of the first double-axis cylinder, and a first airbag is provided between the feed inner cylinder and the feed outer cylinder, and between the feed outer cylinder and the feed bell mouth;
[0008] A lower automatic docking mechanism, the discharge port at the bottom of the mixer is provided with a three-eccentric discharge butterfly valve, a lower automatic docking mechanism is provided between the three-eccentric discharge butterfly valve and the discharge buffer bin, and the lower automatic docking mechanism includes a discharge outer cylinder, a discharge inner cylinder, a second double-axis cylinder and a second airbag.
[0009] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0010] In an optional scheme: an inner discharging cylinder is arranged below the three-eccentric discharging butterfly valve, an outer discharging cylinder is sleeved on the bottom of the inner discharging cylinder, a feed butterfly valve is arranged at the feed port of the discharging buffer bin, a connecting flange is arranged at the bottom of the outer discharging cylinder, the outer discharging cylinder is connected to the feed butterfly valve through the connecting flange, second cylinder supports are arranged on both sides of the outside of the outer discharging cylinder, a second double-axis cylinder is arranged on the second cylinder support, the second double-axis cylinder is connected to the inner discharging cylinder, a second limit spring is arranged on the outer side wall of the inner discharging cylinder, one end of the second limit spring is connected to the outside of the second double-axis cylinder, and second air bags are arranged between the inner discharging cylinder and the outer discharging cylinder, and between the inner discharging cylinder and the discharging port of the mixer.
[0011] In an optional solution: proximity switches are provided on the outside of the feeding outer cylinder and the discharging inner cylinder, and dust removal ports are provided on the outer side walls of the feeding outer cylinder and the discharging inner cylinder.
[0012] In an optional solution: a first back-blowing port is arranged outside the feed outer cylinder, and the first back-blowing port is connected to a first pressure reducing valve through an air pipe.
[0013] In an optional solution: the outer side wall of the inner discharge cylinder is provided with a second back-blowing port, and the second back-blowing port is connected to a second pressure reducing valve via an air pipe.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] The docking device can realize automatic docking between the mixer, the feed buffer bin and the discharge buffer bin. The docking device cancels the original soft connection and replaces it with an upper and lower double-layer airbag seal, which has good sealing and is not easy to damage. The docking device adds a backflush port, which can clean the dust in the dead corner after the material is unloaded, and no residual dust will come out after the docking is disconnected; limit springs are added to the cylinder and the barrel. If there is a slight error when the docking device is docked, the position of the sleeve can be adjusted through the limit spring. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the docking device.
[0017] Figure 2 It is a schematic diagram of the structure of the flange in the docking device.
[0018] Figure 3 It is a cross-sectional view of the upper automatic docking mechanism in the docking device.
[0019] Figure 4 It is a schematic diagram of the structure of the feeding inner cylinder in the docking device.
[0020] Figure 5 It is a structural schematic diagram of the connecting flange in the docking device.
[0021] Figure 6 It is a cross-sectional view of the lower automatic docking mechanism in the docking device.
[0022] Figure 7 It is a schematic diagram of the structure of the discharge inner cylinder in the docking device.
[0023] Notes on reference numerals: 1-feeding buffer bin, 2-buffer bin discharge butterfly valve, 3-upper automatic docking mechanism, 301-flange, 302-feeding inner cylinder, 303-first cylinder support, 304-first rotating shaft, 305-first pressure reducing valve, 306-first limit spring, 307-first double-axis cylinder, 308-first air bag, 309-feeding outer cylinder, 310-first back-blowing port, 4-triple eccentric feeding butterfly valve, 5-mixer, 6-three-eccentric discharge butterfly valve, 7-lower automatic docking mechanism, 701-discharge inner cylinder, 702-second air bag, 703-second rotating shaft, 704-second pressure reducing valve, 705-second limit spring, 706-second double-axis cylinder, 707-second cylinder support, 708-discharge outer cylinder, 709-connecting flange, 710-second backblowing port, 8-feed butterfly valve, 9-discharge buffer bin, 10-proximity switch, 11-dust removal port. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail in conjunction with the accompanying drawings and embodiments below; in the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.
[0025] In one embodiment, Figure 1-7 As shown, a docking device includes a mixer 5, a feed buffer bin 1 and a discharge buffer bin 9, and also includes:
[0026] The upper automatic docking mechanism 3, the discharge port at the bottom of the feed buffer bin 1 is provided with a buffer bin discharge butterfly valve 2, the upper automatic docking mechanism 3 is provided below the buffer bin discharge butterfly valve 2, and a three-eccentric feed butterfly valve 4 is provided below the upper automatic docking mechanism 3, the upper automatic docking mechanism 3 includes a feed inner cylinder 302, a feed outer cylinder 309, a first double-axis cylinder 307 and a first airbag 308, a flange 301 is provided on the top of the feed inner cylinder 302, the feed inner cylinder 302 is connected to the buffer bin discharge butterfly valve 2 through the flange 301, and the first cylinder support 303 is provided on both sides of the outside of the feed inner cylinder 302, and the first cylinder support 303 03 is provided with a first double-axis cylinder 307, which is rotatably installed through a first rotating shaft, a feeding outer cylinder 309 is sleeved on the bottom of the feeding inner cylinder 302, and the feeding outer cylinder 309 is in contact with the feeding bell mouth at the top of the mixer 5, and the telescopic end of the first double-axis cylinder 307 is connected to the feeding outer cylinder 309, and a first limiting spring 306 is provided on the outer wall of the feeding inner cylinder 302, and one end of the first limiting spring 306 is connected to the outside of the first double-axis cylinder 307, and a first air bag 308 is provided between the feeding inner cylinder 302 and the feeding outer cylinder 309, and between the feeding outer cylinder 309 and the feeding bell mouth;
[0027] The lower automatic docking mechanism 7, the discharge port at the bottom of the mixer 5 is provided with a three-eccentric discharge butterfly valve 6, and a lower automatic docking mechanism 7 is provided between the three-eccentric discharge butterfly valve 6 and the discharge buffer bin 9, and the lower automatic docking mechanism 7 includes a discharge outer cylinder 708, a discharge inner cylinder 701, a second double-axis cylinder 706 and a second airbag 702.
[0028] The docking device is composed of an upper automatic docking mechanism 3 and a lower automatic docking mechanism 7, which can dock the feeding and discharging equipment of the mixer 5. An airbag is provided at the sealing position of the docking, and the original soft connection is cancelled. The upper and lower double-layer airbags have better sealing performance and are not easy to be damaged. As an embodiment, the left and right, up and down positions of the various components given in the drawings are only an arrangement method, and the specific positions are set according to specific needs.
[0029] In one embodiment, Figure 1-7As shown, a discharge inner cylinder 701 is arranged below the triple eccentric discharge butterfly valve 6, a discharge outer cylinder 708 is sleeved at the bottom of the discharge inner cylinder 701, a feed butterfly valve 8 is arranged at the feed port of the discharge buffer bin 9, a connecting flange 709 is arranged at the bottom of the discharge outer cylinder 708, the discharge outer cylinder 708 is connected to the feed butterfly valve 8 through the connecting flange 709, and second cylinder supports 707 are arranged on both sides of the discharge outer cylinder 708. A second double-axis cylinder 706 is arranged on the seat 707, and the second double-axis cylinder 706 is rotatably connected to the discharge inner cylinder 701 through the second rotating shaft 703. A second limit spring 705 is arranged on the outer wall of the discharge inner cylinder 701, and one end of the second limit spring 705 is connected to the outside of the second double-axis cylinder 706. Second air bags 702 are arranged between the discharge inner cylinder 701 and the discharge outer cylinder 708, and between the discharge inner cylinder 701 and the discharge port of the mixer 5.
[0030] In one embodiment, Figure 3-7 As shown, the outer side of the feed outer cylinder 309 and the outer side of the discharge inner cylinder 701 are both provided with a proximity switch 10, and the outer side walls of the feed outer cylinder 309 and the discharge inner cylinder 701 are both provided with a dust removal port 11; the outer side of the feed outer cylinder 309 is provided with a first back-blow port 310, and the first back-blow port 310 is connected to the first pressure reducing valve 305 through an air pipe; the outer side wall of the discharge inner cylinder 701 is provided with a second back-blow port 710, and the second back-blow port 710 is connected to the second pressure reducing valve 704 through an air pipe.
[0031] The above embodiment of the utility model provides a docking device, the discharge port of the feed buffer bin 1 is selectively docked with the mixer 5 through the upper automatic docking mechanism 3, and the mixer 5 is controlled to be in place by itself. The upper automatic docking mechanism 3 pushes the feed outer cylinder 309 to the docking position of the feed bell mouth through the telescopic cylinders on both sides, and is positioned by the proximity switch 10. The cylinder stroke is non-standard and adjustable (such as 200mm); the first airbag 308 is inflated by the solenoid valve to clamp and seal the upper and lower sleeves (the feed inner cylinder 302 and the feed outer cylinder 309) and the feed bell mouth. If there is a slight deviation in the docking, the upper automatic docking mechanism can be used to adjust the airbag 308. The first limit springs 306 on both sides of the mechanism 3 are adjusted in position (for example, a 50 mm long spring is used in this solution, and the angle can be adjusted by 2.5° on both sides); after the docking is completed, the pneumatic valve below the feed buffer bin 1 is opened for unloading. After the unloading is completed, the switch of the first back-blowing port 310 is controlled by the solenoid valve, and compressed air is introduced into the sleeve to blow away the residual powder inside; the airbag inflation solenoid valve is closed to shrink the airbag and separate the bell mouth and the sleeve; the telescopic cylinder is de-energized and drives the feed outer cylinder 309 to shrink upward, so that the upper automatic docking mechanism 3 is completely disconnected from the mixer 5, and the docking and feeding are completed.
[0032] The discharge port of the mixer 5 is selectively docked with the discharge buffer bin 9 through the lower automatic docking mechanism 7, and the mixer 5 is controlled to be in place; the lower automatic docking mechanism 7 pushes the discharge inner cylinder 701 to the docking position of the feed bell mouth through the telescopic cylinders on both sides of the discharge outer cylinder 708, and is positioned by the proximity switch 10. The cylinder stroke is non-standard and adjustable (such as 200mm); the second airbag 702 is inflated by the solenoid valve to expand the second airbag 702 and clamp the upper and lower sleeves (discharge inner cylinder 701 and discharge outer cylinder 708) and the feed bell mouth to seal. If there is a slight deviation in the docking, it can be The position is adjusted by the second limit springs 705 on both sides (if a 50 mm long spring is used in this solution, the angle can be adjusted by 2.5° on both sides); after the docking is completed, the pneumatic valve below the mixer 5 is opened to unload the materials. After the unloading is completed, the switch of the second back-blowing port 710 is controlled by the solenoid valve, and compressed air is introduced into the sleeve to blow away the residual powder inside; the airbag inflation solenoid valve is closed to shrink the airbag and separate the bell mouth and the sleeve; the second double-axis cylinder 706 is de-energized, and the lower automatic docking mechanism 7 is completely disconnected from the mixer 5, and the docking and discharging are completed.
[0033] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A docking device, comprising a mixer, a feed buffer bin and a discharge buffer bin, characterized in that: Also includes: An upper automatic docking mechanism, a discharge port at the bottom of the feed buffer bin is provided with a buffer bin discharge butterfly valve, an upper automatic docking mechanism is provided below the buffer bin discharge butterfly valve, a three-eccentric feed butterfly valve is provided below the upper automatic docking mechanism, the upper automatic docking mechanism comprises a feed inner cylinder, a feed outer cylinder, a first double-axis cylinder and a first airbag, a flange is provided at the top of the feed inner cylinder, the feed inner cylinder is connected to the buffer bin discharge butterfly valve through the flange, first cylinder supports are provided on both sides of the outside of the feed inner cylinder, a first double-axis cylinder is rotatably provided on the first cylinder support, a feed outer cylinder is sleeved at the bottom of the feed inner cylinder, the feed outer cylinder is in contact with the feed bell mouth at the top of the mixer, the telescopic end of the first double-axis cylinder is connected to the feed outer cylinder, a first limit spring is provided on the outer side wall of the feed inner cylinder, one end of the first limit spring is connected to the outside of the first double-axis cylinder, and a first airbag is provided between the feed inner cylinder and the feed outer cylinder, and between the feed outer cylinder and the feed bell mouth; A lower automatic docking mechanism, the discharge port at the bottom of the mixer is provided with a three-eccentric discharge butterfly valve, a lower automatic docking mechanism is provided between the three-eccentric discharge butterfly valve and the discharge buffer bin, and the lower automatic docking mechanism includes a discharge outer cylinder, a discharge inner cylinder, a second double-axis cylinder and a second airbag.
2. The docking device according to claim 1, characterized in that: An inner discharging cylinder is arranged below the three-eccentric discharging butterfly valve, an outer discharging cylinder is sleeved on the bottom of the inner discharging cylinder, a feeding butterfly valve is arranged at the feeding port of the discharging buffer bin, a connecting flange is arranged at the bottom of the outer discharging cylinder, the outer discharging cylinder is connected to the feeding butterfly valve through the connecting flange, second cylinder supports are arranged on both sides of the outside of the outer discharging cylinder, a second double-axis cylinder is arranged on the second cylinder support, the second double-axis cylinder is connected to the inner discharging cylinder, a second limit spring is arranged on the outer side wall of the inner discharging cylinder, one end of the second limit spring is connected to the outside of the second double-axis cylinder, and second air bags are arranged between the inner discharging cylinder and the outer discharging cylinder, and between the inner discharging cylinder and the discharging port of the mixer.
3. The docking device according to claim 1, characterized in that: The outsides of the feeding outer cylinder and the discharging inner cylinder are both provided with proximity switches, and the outer side walls of the feeding outer cylinder and the discharging inner cylinder are both provided with dust removal ports.
4. The docking device according to claim 3, characterized in that: A first back-blowing port is disposed outside the feed outer cylinder, and the first back-blowing port is connected to a first pressure reducing valve through an air pipe.
5. The docking device according to claim 3, characterized in that: The outer side wall of the inner discharge cylinder is provided with a second back-blowing port, and the second back-blowing port is connected to a second pressure reducing valve through an air pipe.