Integrated light source structure

By designing an integrated light source structure, combining high-frequency drive control module and dual cooling fan, the problem of low integration and easy heat generation of existing light source structures is solved, achieving efficient integration and stability improvement.

CN222824297UActive Publication Date: 2025-05-02GUANGZHOU SCIENCA ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421628794.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-02
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing light source structure has problems such as low integration, large space, easy to generate heat and poor stability, which leads to the components being burned out during long-term use, affecting the service life of the equipment.

Method used

An integrated light source structure is designed, the controller and the light source are integrated, and a driving control module with high frequency and high memory chips is adopted, equipped with dual cooling fans and temperature control modules, and the light source situation is monitored in real time with color sensors.

Benefits of technology

It realizes efficient integration of light sources, reduces space consumption, improves heat dissipation effect and stability, extends the service life of the equipment, and improves the use effect through real-time feedback.

✦ Generated by Eureka AI based on patent content.

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Abstract

The integrated light source structure comprises a control box and a light source arranged on one side of the control box, the control box comprises a bottom box body with an opening in one face, a light source frame is arranged on the opening face of the bottom box body, the light source frame is of a hollow structure, a heat conduction substrate is arranged at the bottom of the hollow structure, and a light homogenizing plate is arranged at the top of the hollow structure. And lamp beads are arranged on the heat conducting substrate. According to the integrated light source structure, the controller and the light source are combined into a whole, a high-frequency and high-storage chip is adopted, the operation speed is high, and the stability is high; the controller can be connected with a PC through a serial port, the PC is used for switching light source channels to control the brightness of the light source, the light source can be conveniently integrated into a product, the controller adopts constant current control, the adjusting precision is high, and the consistency is good. The double cooling fans are adopted, overall effective cooling can be guaranteed, the light source stability is improved, the color sensor is arranged in the light source frame, the condition of the light source is fed back to a user in real time, and the using effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of light source structures, in particular to an integrated light source structure. Background Art

[0002] At present, optical power light sources need to be controlled by a dedicated controller. The commonly used one is a split structure, which generates a lot of heat when working. Therefore, the controller is generally large in size, which is not conducive to integrated setting. In order to facilitate use, some technologies in the existing technology also combine the controller with the light source. If the combination is not reasonably laid out to ensure the heat dissipation effect, it cannot be guaranteed to be used for a long time. Long-term use will burn out components and affect the service life of the equipment. At the same time, the high temperature environment will affect the normal operation of some components, resulting in a mismatch between the actual output of the light source and the command output. Utility Model Content

[0003] The utility model aims to provide an integrated light source structure to solve the problems of low integration, large occupied space, easy heating and poor stability of existing light sources.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated light source structure, including a control box and a light source arranged on one side of the control box, the control box including a bottom box body with an opening on one side, the opening surface of the bottom box body is provided with a light source frame, the light source frame is a hollow structure, a heat-conducting substrate is provided at the bottom of the hollow structure, a light-diffusing plate is provided at the top of the hollow structure, and lamp beads are provided on the heat-conducting substrate.

[0005] As a further improvement of the above technical solution:

[0006] The control box has a cylindrical or polygonal prism shape. The light source frame has a cylindrical or polygonal prism shape. The shape design here can be set according to requirements.

[0007] The bottom box body comprises a side wall and a bottom wall, the side wall is provided with a driving control module, the bottom wall is provided with an air inlet, and a first heat dissipation fan is provided on the upper part of the air inlet.

[0008] An air outlet is arranged on the upper portion of the side wall.

[0009] A temperature control module is disposed at the lower portion of the heat-conducting substrate, and a second heat dissipation fan is disposed at the lower portion of the temperature control module.

[0010] A dust cover is arranged at the lower part of the air inlet.

[0011] The drive control module includes a control panel, a control switch, a power input port (AC220V) and a data input port (RS232 serial interface), and the color temperature and brightness can be adjusted by connecting to a computer through the data input port. The control panel adopts a high-frequency, high-storage chip, has a fast running speed, high stability, and adopts constant current control, with high adjustment accuracy and good consistency. The control switch, power input port and data input port are connected to the control panel, and the control switch, power input port and data input port are arranged to extend out of the side wall for easy plugging and unplugging.

[0012] A color sensor is arranged inside the light source frame to monitor the infrared energy of the light source.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model integrates the controller and the light source into one, adopts high-frequency and high-storage chips, has fast operation speed and high stability; the controller can also be connected to the PC through the serial port, and the PC is used to switch the light source channel to control the brightness of the light source, which is convenient for integrating the light source into the product. The controller adopts constant current control, with high adjustment accuracy and good consistency. The use of dual heat dissipation fans can ensure overall effective heat dissipation and improve the stability of the light source. A color sensor is set inside the light source frame to give users real-time feedback on the light source, which improves the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0017] Figure 3 This is a side view of the structure of the utility model;

[0018] Figure 4 This is one of the internal structure diagrams of the utility model;

[0019] Figure 5 This is the second schematic diagram of the internal structure of the utility model.

[0020] Figure numerals: 1. control box; 11. bottom box body; 111. side wall; 112. bottom wall; 113. air inlet; 114. air outlet; 115. dust cover; 2. light source; 21. light source frame; 22. thermal conductive substrate; 23. uniform light plate; 24. lamp beads; 25. first cooling fan; 26. temperature control module; 27. second cooling fan; 28. drive control module; 29. ​​color sensor; 281. control board; 282. control switch; 283. power input port; 284. data input port. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate directions or positions, and the relationship is based on the directions or positional relationships shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 5 As shown, the integrated light source structure of this embodiment includes a control box 1 and a light source 2 arranged on one side of the control box 1. The control box 1 includes a bottom box body 11 with an opening on one side. The opening surface of the bottom box body 11 is provided with a light source frame 21. The light source frame 21 is a hollow structure. A heat-conducting substrate 22 is provided at the bottom of the hollow structure. A light-dispersing plate 23 is provided at the top of the hollow structure. Lamp beads 24 are provided on the heat-conducting substrate 22. The heat-conducting substrate 22 uses a high thermal conductivity aluminum substrate as a carrier of the LED to improve the welding strength. At the same time, the use of a high thermal conductivity heat dissipation glue is beneficial to the heat dissipation of the LED, so it generates less heat and consumes less electrical power, and has good high temperature resistance and aging resistance. The lamp beads 24 are LED lamps, which are reasonably arranged in a matrix form and the LED light-emitting angle is selected to well improve the uniformity of the light source.

[0026] The control box 1 has a quadrangular prism structure. The light source frame 21 has a quadrangular prism structure.

[0027] The bottom box body 11 includes a side wall 111 and a bottom wall 112 . The side wall 111 is provided with a driving control module 28 . The bottom wall 112 is provided with an air inlet 113 . A first heat dissipation fan 25 is provided above the air inlet 113 .

[0028] An air outlet 114 is disposed on the upper portion of the side wall 111 .

[0029] A temperature control module 26 is provided at the lower part of the heat-conducting substrate 22, and a second heat-dissipating fan 27 is provided at the lower part of the temperature control module 26. The temperature control module 26 uses a semiconductor refrigeration sheet, which can automatically cool or heat, keep the temperature of the heat-conducting substrate 22 constant, and make the lamp beads 24 emit light stably. The second heat-dissipating fan 27 is used to dissipate heat from the temperature control module 26. A heat-conducting fin can be provided on one side of the semiconductor refrigeration sheet, and the second heat-dissipating fan 27 is in contact with the heat-conducting fin to facilitate heat transfer.

[0030] A dust cover 115 is provided at the lower part of the air inlet 113. A filter layer can be provided inside the dust cover 115 to prevent dust from entering the control box 1 and affecting the service life.

[0031] The drive control module 28 includes a control board 281, a control switch 282, a power input port 283 and a data input port 284. The control switch 282, the power input port 283 and the data input port 284 are connected to the control board 281, and the control switch 282, the power input port 283 and the data input port 284 extend out of the side wall 111.

[0032] A color sensor 29 is provided inside the light source frame 21 to monitor the infrared energy of the light source, so as to provide the user with real-time feedback on the light source, and the use effect will be more ideal.

[0033] The utility model adopts a combination of a light source and a controller, which is convenient to use. The length, width and height dimensions can be controlled within 260mm*260mm*220mm, meeting the use requirements of small size and high power. A dual heat dissipation fan is adopted, and an air inlet is set at the bottom to suck in cold air to cool the control module. The second heat dissipation fan 27 discharges the heat of the heat-conducting substrate 22, and the heat-conducting substrate 22 is heat-transferred through the temperature control module 26. The hot air is discharged from the upper air outlet 114, and the heat dissipation effect is good, which can ensure the stability of the light source. The temperature control module 26 can heat up and cool down the heat-conducting substrate 22, keep the temperature of the heat-conducting substrate 22 constant, make the lamp beads 24 emit light stably, and improve the temperature adaptability of the light source.

[0034] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. An integrated light source structure, characterized in that: The invention comprises a control box (1) and a light source (2) arranged on one side of the control box (1); the control box (1) comprises a bottom box body (11) with an opening on one side; a light source frame (21) is arranged on the opening surface of the bottom box body (11); the light source frame (21) is a hollow structure; a heat-conducting substrate (22) is arranged at the bottom of the hollow structure; a light-diffusing plate (23) is arranged at the top of the hollow structure; and lamp beads (24) are arranged on the heat-conducting substrate (22).

2. The integrated light source structure according to claim 1, characterized in that: The control box (1) has a cylindrical or polygonal structure in appearance.

3. The integrated light source structure according to claim 1, characterized in that: The light source frame (21) has a cylindrical or polygonal structure in appearance.

4. The integrated light source structure according to claim 2 or 3, characterized in that: The bottom box body (11) comprises a side wall (111) and a bottom wall (112); a drive control module (28) is arranged on the side wall (111); an air inlet (113) is opened on the bottom wall (112); and a first heat dissipation fan (25) is arranged above the air inlet (113).

5. The integrated light source structure according to claim 4, characterized in that: An air outlet (114) is provided on the upper portion of the side wall (111).

6. The integrated light source structure according to claim 1, characterized in that: A temperature control module (26) is disposed at the lower portion of the heat-conducting substrate (22), and a second heat dissipation fan (27) is disposed at the lower portion of the temperature control module (26).

7. The integrated light source structure according to claim 4, characterized in that: A dust cover (115) is provided at the lower portion of the air inlet (113).

8. The integrated light source structure according to claim 4, characterized in that: The drive control module (28) comprises a control board (281), a control switch (282), a power input port (283) and a data input port (284); the control switch (282), the power input port (283) and the data input port (284) are connected to the control board (281); and the control switch (282), the power input port (283) and the data input port (284) extend out of the side wall (111).

9. The integrated light source structure according to claim 4, characterized in that: A color sensor (29) is arranged inside the light source frame (21).