Drying device for heavy calcium carbonate processing

By designing a drying device for processing heavy calcium carbonate including a double-layer conveyor belt and a drying device, the problem of heavy calcium carbonate being easily formed in high humidity environments is solved, efficient drying and automated production are achieved, and the physical properties and chemical stability of the product are improved.

CN222824751UActive Publication Date: 2025-05-02DAYE XUHUI ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421794217.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-02
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

Heavy calcium carbonate is prone to agglomeration or agglomeration in high humidity environments, affecting its physical properties and chemical stability.

Method used

A drying device for processing heavy calcium carbonate is designed, including a double-layer conveyor belt and drying device. It realizes uniform air supply and moisture discharge through the airflow distribution box, inlet and outlet duct network, and combines the transfer components and elastic parts to realize automatic transfer of the material tray and adjustment of the windward surface of the calcium carbonate.

Benefits of technology

Continuous and efficient drying of heavy calcium carbonate is achieved, moisture accumulation is avoided, production efficiency is improved, and the drying effect is further improved through automated transfer and windward surface adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calcium carbonate processing, and discloses a drying device for heavy calcium carbonate processing, which comprises a frame, a partition plate is fixedly mounted in the frame, the partition plate equally divides the internal space of the frame into an upper area and a lower area, and a first conveying belt and a second conveying belt are arranged in the frame. The first conveying belt and the second conveying belt are located in the two areas respectively, the first conveying belt is provided with a material disc used for containing calcium carbonate, hot air is evenly blown to the calcium carbonate on the material disc through the air inlet pipe network, the drying efficiency is improved, moisture is rapidly discharged through the air outlet pipe network and the moisture discharging fan, accumulation of the moisture is avoided, and the drying efficiency is improved. By means of the material transferring assembly, automatic transferring of the material disc between the first conveying belt and the second conveying belt is achieved, manual operation is reduced, the production efficiency is improved, meanwhile, the calcium carbonate is vibrated through an elastic piece in the material transferring process, the windward side of the calcium carbonate can be adjusted, and the drying effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of calcium carbonate processing, in particular to a drying device for heavy calcium carbonate processing. Background Art

[0002] Calcium carbonate is an inorganic compound with the chemical formula CaCO3. It is a common chemical substance that is widely found in nature. For example, limestone, coral, and shells are mainly composed of calcium carbonate. Calcium carbonate is used as a component of building materials, especially in cement, lime, and gypsum. Heavy calcium carbonate and light calcium carbonate are the two main forms of calcium carbonate, which differ in properties and applications. Heavy calcium carbonate has a higher density, a dense crystal structure, and a higher hardness. It mainly comes from limestone or marble, which contain a higher proportion of heavy calcium carbonate. Light calcium carbonate has a relatively low density, a relatively loose crystal structure, and a lower hardness. Most light calcium carbonate comes from the skeletons and shells of organisms such as shells and corals, or is obtained through artificial synthesis.

[0003] Calcium carbonate is produced after marble is crushed. Calcium carbonate easily absorbs moisture in the air, especially in a high humidity environment, and is prone to form lumps or agglomerates. When calcium carbonate acts as a filler, excessive moisture will affect the physical properties and chemical stability of the product. Therefore, a drying device for heavy calcium carbonate processing is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a drying device for heavy calcium carbonate processing, comprising a frame, a partition is fixedly installed in the frame, and the partition divides the internal space of the frame into two upper and lower areas, a first conveyor belt and a second conveyor belt are arranged in the frame, the first conveyor belt and the second conveyor belt are respectively located in the two areas, a material tray for holding calcium carbonate is arranged on the first conveyor belt, a drying device for supplying air to the material tray is arranged on the frame, a protective layer is arranged on the outer side of the frame, and a material transfer assembly for conveying the material tray is arranged between the first conveyor belt and the second conveyor belt.

[0005] Furthermore, the drying device includes an air flow distribution box, and a plurality of air flow distribution boxes are arranged at equal intervals on one side of the frame, one end of one of the air flow distribution boxes is connected to an air supply device, and two adjacent air flow distribution boxes are connected through an air pipe, and the air outlet end of the air flow distribution box is connected to two groups of air inlet duct networks, and the two air inlet duct networks are respectively located above the first conveyor belt and the second conveyor belt, and air outlet duct networks are arranged below the first conveyor belt and the second conveyor belt, and the air outlet end of the air outlet duct network is connected to a dehumidification fan.

[0006] Furthermore, the air inlet pipe network and the air outlet pipe network are arranged in an interlaced manner.

[0007] Furthermore, the protective layer includes wind shields arranged at the top and bottom of the frame, heat-resistant plates are arranged on both sides of the frame, and the heat-resistant plates are provided with perforations that are compatible with the first conveyor belt.

[0008] Furthermore, the material transfer assembly includes a transverse moving platform, which is arranged on a frame. A vertical moving platform is arranged at the moving end of the transverse moving platform. A connecting plate matching the perforation is fixedly installed at the moving end of the vertical moving platform. An elastic part is arranged on the connecting plate, which is used to vibrate the calcium carbonate and adjust the windward surface of the calcium carbonate.

[0009] Furthermore, the elastic member includes a telescopic rod, and telescopic rods are arranged at the four corners of the plate surface of the connecting plate. The telescopic ends of the four telescopic rods are fixedly connected to the support plate. A spring located on the outside of the telescopic rod is fixedly installed between the support plate and the connecting plate, and a vibration motor is fixedly installed on the surface of one side of the support plate close to the connecting plate.

[0010] Furthermore, the material tray is provided with a plurality of air outlet holes which are distributed at equal distances.

[0011] The beneficial effects of the utility model are as follows: the utility model provides a double-layer conveyor belt (a first conveyor belt and a second conveyor belt) and a corresponding drying device, and hot air is evenly blown to the calcium carbonate on the material tray through the air inlet pipe network, thereby improving the drying efficiency, while moisture is quickly discharged through the air outlet pipe network and the moisture exhaust fan, avoiding the accumulation of moisture, thereby achieving continuous and efficient drying of the calcium carbonate, and the material transfer component realizes the automatic transfer of the material tray between the first conveyor belt and the second conveyor belt, reducing manual operation and improving production efficiency. At the same time, the elastic part vibrates the calcium carbonate during the material transfer process, which helps to adjust the windward surface of the calcium carbonate and improve the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is an overall schematic diagram of the utility model;

[0013] Figure 2 It is a rear view schematic diagram of the utility model;

[0014] Figure 3 It is a schematic diagram of the connection between the frame, the material transfer assembly and the elastic member of the utility model.

[0015] Among them, 1. frame; 2. partition; 3. first conveyor belt; 4. second conveyor belt; 5. material tray; 6. drying device; 61. air flow distribution box; 62. air pipe; 63. air inlet duct network; 64. air outlet duct network; 65. dehumidification fan; 7. protective layer; 71. wind shield; 72. heat resistance plate; 73. perforation; 8. material transfer assembly; 81. horizontal moving platform; 82. vertical moving platform; 83. connecting plate; 84. elastic member; 841. telescopic rod; 842. support plate; 843. spring; 844. vibration motor; 9. air outlet. DETAILED DESCRIPTION

[0016] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0017] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] In the embodiment, Figure 1-3A drying device for processing heavy calcium carbonate is provided, comprising a frame 1, a partition 2 is fixedly installed in the frame 1, and the partition 2 divides the internal space of the frame 1 into two equal areas, a first conveyor belt 3 and a second conveyor belt 4 are arranged in the frame 1, the first conveyor belt 3 and the second conveyor belt 4 are respectively located in the two areas, a material tray 5 for holding calcium carbonate is arranged on the first conveyor belt 3, a drying device 6 for supplying air to the material tray 5 is arranged on the frame 1, a protective layer 7 is arranged on the outside of the frame 1, a material transfer assembly 8 for conveying the material tray is arranged between the first conveyor belt 3 and the second conveyor belt 4, and the heavy calcium carbonate raw material to be dried is loaded The calcium carbonate is moved to the material tray 5 on the first conveyor belt 3 located in the area above the partition 2, and the first conveyor belt 3 is started to move the material tray 5 carrying calcium carbonate toward the material transfer component 8. During the movement, the drying device 6 is started to supply air to the calcium carbonate raw material in the material tray 5, and the water in the raw material is evaporated by wind convection to achieve the drying purpose. The calcium carbonate that has been dried for the first time is moved to the loading end of the material transfer component 8, and the calcium carbonate is transferred to the second conveyor belt 4 through the material transfer component 8. At the same time, during the transportation process, the posture of the calcium carbonate is adjusted by the vibration of the elastic member 84, so that the calcium carbonate is conveniently dried for the second time on the second conveyor belt 4, thereby further increasing the drying effect.

[0020] Reference Figure 1-3 , wherein the drying device 6 comprises an air flow distribution box 61, and a plurality of air flow distribution boxes 61 are arranged at an evenly spaced interval on one side of the frame 1, one end of one of the air flow distribution boxes 61 is connected to an air supply device, and two adjacent air flow distribution boxes 61 are connected via an air pipe 62, and the air outlet end of the air flow distribution box 61 is connected to two groups of air inlet pipe networks 63, and the two air inlet pipe networks 63 are respectively located above the first conveyor belt 3 and the second conveyor belt 4, and the first conveyor belt 3 and the second conveyor belt 4 are both provided with air outlet pipe networks 64, and the air outlet end of the air outlet pipe network 64 is connected to a dehumidification fan 65;

[0021] Through the above-mentioned structural arrangement, the air supply device provides power for the entire drying device, generates and transports the airflow required for drying, and at the same time, the air supply device can choose to transport hot air, which can further improve the drying effect. The airflow enters the airflow distribution box 61 to ensure the uniform distribution of the airflow. When the pressure in the airflow distribution box 61 gradually increases, the high-temperature and low-humidity airflow directly acts on the surface of the calcium carbonate, and by increasing the temperature of the calcium carbonate surface and reducing the humidity, the moisture inside the calcium carbonate is rapidly diffused to the surface and evaporated, and the generated moisture is collected by the air outlet duct network 64 and extracted out of the device by the dehumidification fan 65.

[0022] Reference Figure 1-3 , wherein the air inlet pipe network 63 and the air outlet pipe network 64 are arranged in an interlaced manner;

[0023] Through the above-mentioned structural setting, when the dry airflow is blown toward the surface of calcium carbonate through the air inlet duct network 63, it exchanges heat and mass with the calcium carbonate, absorbs the moisture in the calcium carbonate and heats the calcium carbonate, so that the moisture in the calcium carbonate evaporates. The evaporated moisture continues to flow with the airflow and is finally captured by the air outlet duct network 64 below. The staggered layout of the air inlet duct network 63 and the air outlet duct network 64 helps to maximize the contact area between the airflow and the calcium carbonate, thereby improving the drying efficiency.

[0024] Reference Figure 1-3 , wherein the protective layer 7 includes windshield plates 71 arranged at the top and bottom of the frame 1, heat-resistant plates 72 are arranged on both sides of the frame 1, and the heat-resistant plates 72 are provided with perforations 73 adapted to the first conveyor belt 3;

[0025] Through the above-mentioned structural arrangement, the wind shield 71 and the heat resistance plate 72 cooperate with each other to reduce external interference and heat loss, thereby creating a stable, efficient and energy-saving working environment inside the drying device.

[0026] Reference Figure 1-3 , wherein the material transfer assembly 8 includes a transverse moving platform 81, which is arranged on the frame 1, and a vertical moving platform 82 is arranged at the moving end of the transverse moving platform 81, and a connecting plate 83 adapted to the perforation 73 is fixedly installed at the moving end of the vertical moving platform 82, and an elastic member 84 is arranged on the connecting plate 83, which is used to vibrate the calcium carbonate and adjust the windward surface of the calcium carbonate;

[0027] Through the above-mentioned structural setting, the horizontal moving platform 81 and the vertical moving platform 82 adopt existing technology and can be purchased directly from the market. They are both composed of a screw motor, a screw, a screw nut and a guide rod. Through the cooperation between the horizontal moving platform 81 and the vertical moving platform 82, the material tray 5 on the first conveyor belt 3 can be transferred to the second conveyor belt 4.

[0028] Reference Figure 1-3 , wherein the elastic member 84 includes a telescopic rod 841, and the four corners of the connecting plate 83 are provided with the telescopic rod 841, and the telescopic ends of the four telescopic rods 841 are fixedly connected to the supporting plate 842, and a spring 843 located on the outside of the telescopic rod 841 is fixedly installed between the supporting plate 842 and the connecting plate 83, and a vibration motor 844 is fixedly installed on the surface of one side of the supporting plate 842 close to the connecting plate 83;

[0029] Through the above-mentioned structural setting, the vibration motor 844 is the driving source, and the vibration generated is transmitted to the support plate 842 through the spring 843 and the telescopic rod 841, thereby vibrating and turning the calcium carbonate over, thereby changing the windward side of the calcium carbonate and further increasing the drying effect of the calcium carbonate.

[0030] Reference Figure 1-3, wherein the material tray 5 is provided with a plurality of air outlet holes 9 which are evenly distributed;

[0031] When the dry airflow is blown toward the surface of the material through the air inlet duct 63 through the above-mentioned structure, part of the airflow will penetrate the material layer and continue to flow downward. The air outlet holes 9 set on the material tray 5 provide a channel for these airflows, so that the airflow can be evenly distributed under the material, further promoting the discharge of moisture inside the material.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drying device for processing heavy calcium carbonate, comprising a frame (1), characterized in that: A partition (2) is fixedly installed in the frame (1), and the partition (2) divides the internal space of the frame (1) into two equal areas, an upper area and a lower area. A first conveyor belt (3) and a second conveyor belt (4) are arranged in the frame (1), and the first conveyor belt (3) and the second conveyor belt (4) are respectively located in the two areas. A material tray (5) for holding calcium carbonate is arranged on the first conveyor belt (3), and a drying device (6) for supplying air to the material tray (5) is arranged on the frame (1). A protective layer (7) is arranged on the outer side of the frame (1), and a material transfer assembly (8) for conveying the material tray is arranged between the first conveyor belt (3) and the second conveyor belt (4).

2. A drying device for processing heavy calcium carbonate according to claim 1, characterized in that: The drying device (6) comprises an air flow distribution box (61). A plurality of air flow distribution boxes (61) are arranged at equal intervals on one side of the frame (1). One end of one of the air flow distribution boxes (61) is connected to an air supply device. Two adjacent air flow distribution boxes (61) are connected via an air pipe (62). The air outlet end of the air flow distribution box (61) is connected to two groups of air inlet pipe networks (63). The two air inlet pipe networks (63) are respectively located above the first conveyor belt (3) and the second conveyor belt (4). Air outlet pipe networks (64) are arranged below the first conveyor belt (3) and the second conveyor belt (4). The air outlet end of the air outlet pipe network (64) is connected to a dehumidification fan (65).

3. A drying device for processing heavy calcium carbonate according to claim 2, characterized in that: The air inlet pipe network (63) and the air outlet pipe network (64) are arranged in an interlaced manner.

4. A drying device for processing heavy calcium carbonate according to claim 1, characterized in that: The protective layer (7) comprises wind shields (71) arranged at the top and bottom of the frame (1), heat-resistant plates (72) are arranged on both sides of the frame (1), and the heat-resistant plates (72) are provided with perforations (73) adapted to the first conveyor belt (3).

5. A drying device for processing heavy calcium carbonate according to claim 4, characterized in that: The material transfer assembly (8) comprises a transverse moving platform (81) which is arranged on the frame (1); a vertical moving platform (82) is arranged at the moving end of the transverse moving platform (81); a connecting plate (83) which matches the perforation (73) is fixedly mounted at the moving end of the vertical moving platform (82); an elastic member (84) is arranged on the connecting plate (83) for vibrating the calcium carbonate and adjusting the windward surface of the calcium carbonate.

6. A drying device for processing heavy calcium carbonate according to claim 5, characterized in that: The elastic member (84) comprises a telescopic rod (841), and the four corners of the plate surface of the connecting plate (83) are each provided with a telescopic rod (841), and the telescopic ends of the four telescopic rods (841) are each fixedly connected to a supporting plate (842), and a spring (843) located outside the telescopic rod (841) is fixedly installed between the supporting plate (842) and the connecting plate (83), and a vibration motor (844) is fixedly installed on a surface of one side of the supporting plate (842) close to the connecting plate (83).

7. A drying device for processing heavy calcium carbonate according to claim 1, characterized in that: The material tray (5) is provided with a plurality of air outlet holes (9) which are distributed at equal distances.