Rotary kiln feeding spiral equipment

Abstract

The utility model provides a rotary kiln feeding spiral device which comprises a machine frame, a heating assembly is arranged on the top of the machine frame, and an auxiliary assembly is arranged in the heating assembly. The fixed motor is arranged on the inner side of the rack, the bottom end of the belt wheel set is bolted to an output shaft on one side of the fixed motor, the rotating shaft is rotationally connected to the top of the rack and connected to the top end of the belt wheel set through a bearing, the driving gear is arranged on the surface of the rotating shaft, the heating wire is arranged in the fixed bin, and the air inlet fan is located on one side of the heating wire. The heating wire is located on one side of the fixed bin. According to the rotary kiln, the heating and rotating functions are provided so that materials can be evenly heated, in the heating assembly, the rotating bin can rotate along with the rotating shaft, it is ensured that the materials can be evenly heated in the rotating bin, the heating efficiency is improved, and the problem that in the prior art, a spiral shaft of an existing rotary kiln is directly driven by a motor to rotate, and the rotating efficiency is high is solved. Therefore, torque is increased, loads on the motor and the rotating shaft are large, and the motor and the rotating shaft are easy to damage.

Description

Technical Field

[0001] The utility model relates to the technical field of rotary kilns, in particular to a rotary kiln feeding spiral device. Background Art

[0002] The rotary kiln, also known as the rotary calcining kiln or rotary kiln, is similar in appearance to a rotary bed and is a building material equipment. Depending on the materials being processed, rotary kilns can be divided into cement kilns, metallurgical chemical kilns, and lime kilns. As the production capacity of existing rotary kilns increases and the materials become unevenly dry, a very large torque is generated at the end of the conical cylinder, which can easily cause the spiral to become stuck. In severe cases, the motor stops at least three times a week, requiring three people to clean it for two hours, which is time-consuming and labor-intensive and delays production.

[0003] After searching, in the prior art, the Chinese patent with patent publication number CN217417125U discloses "a rotary kiln feeding screw device". The rotary kiln feeding screw device belongs to the technical field of rotary kiln, and includes a feeding bin and a screw feeder. The screw feeder includes a cylinder, a screw shaft with spiral blades installed, and a driving motor connected to the screw shaft. The screw shaft passes through the inner cavity of the cylinder and is arranged along the axis of the cylinder. The cylinder is provided with a feeding port and a feeding port. The feeding port is connected to the feeding bin through a flange. The feeding port is used to output the material in the screw feeder to the rotary kiln. A drying hot air blower is arranged at the feeding port, and the air supply duct of the drying hot air blower is connected to the feeding port. The purpose is to reduce the occurrence of feeding screw jamming accidents, reduce the risk of equipment damage, and thus improve production efficiency; but there are still the following defects:

[0004] (1) The existing rotary kiln is directly driven by a motor to rotate the screw shaft, which increases the torque and puts a heavy load on the motor and the rotating shaft, making them prone to damage.

[0005] (2) The existing rotary kiln uses a spiral plate to rotate and transport materials. The spiral plate has a large area. Although the material can be exposed to hot air during transportation, it is very easy to accumulate, causing uneven drying.

[0006] Therefore, we made improvements on this and proposed a rotary kiln feeding spiral equipment. Utility Model Content

[0007] The utility model aims to solve the problem that the existing rotary kiln directly drives the screw shaft to rotate by a motor, which increases the torque, puts a heavy load on the motor and the rotating shaft, and is easy to be damaged; the existing rotary kiln adopts a spiral plate to rotate and convey materials. Although the spiral plate has a large area and can contact hot air during conveying, it is very easy to accumulate, resulting in uneven drying.

[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0009] Rotary kiln feeding screw equipment is used to improve the above problems.

[0010] The utility model is specifically as follows:

[0011] It comprises a frame, a heating component is arranged on the top of the frame, and an auxiliary component is arranged inside the heating component;

[0012] The heating assembly includes a fixed motor, a pulley group, a driving gear, a rotating shaft, a rotating bin, a fixed bin, a rotating chain, a feeding port, a heating wire and an inlet fan. The fixed motor is arranged on the inner side of the frame, the bottom end of the pulley group is bolted to the output shaft on one side of the fixed motor, the rotating shaft is rotatably connected to the top of the frame and the bearing is connected to the top of the pulley group, the driving gear is arranged on the surface of the rotating shaft, the rotating bin is rotatably connected to the top of the frame, the fixed bin is arranged on one side of the rotating bin and fixedly connected to the top of the frame, the rotating chain is fixedly connected to the outside of the rotating bin, the feeding port is arranged at the top of the rotating bin, the heating wire is arranged inside the fixed bin, the inlet fan is located on one side of the heating wire, and the heating wire is located on one side of the fixed bin.

[0013] As a preferred technical solution of the utility model, the auxiliary component includes a spiral plate, a center rod and an auxiliary rod, the spiral plate is arranged on the inner wall of the rotating bin, the center rod is arranged inside the rotating bin, the auxiliary rod is arranged on the top of the center rod, and the top end of the auxiliary rod is fixedly connected to the inner top of the rotating bin.

[0014] As a preferred technical solution of the utility model, a discharge bin for discharging materials is provided on the other side of the rotating bin, a discharge port is provided at the bottom of the discharge bin, the discharge bin is arranged on the top of the frame, and the interior of the discharge bin is connected with the interior of the rotating bin.

[0015] As a preferred technical solution of the utility model, a fan box is bolted to one side of the discharge bin, an outlet fan is arranged inside the fan box, a protective net is arranged on one side of the fan box, and the interior of the fan box is connected to the interior of the fixed bin.

[0016] As a preferred technical solution of the utility model, a baffle for protecting the air inlet fan is hinged on one side of the fixed bin, and the baffle is located on one side of the air inlet fan.

[0017] As a preferred technical solution of the utility model, a fixing frame is provided on one side of the frame, the top end of the fixing frame is bolted to the two sides of the fixing bin, and the side shape of the fixing frame is L-shaped.

[0018] As a preferred technical solution of the utility model, a distribution box is provided on the top side of the frame, the distribution box is located on one side of the rotating warehouse, the distribution box is electrically connected to the fixed motor, the inlet fan, the outlet fan and the heating wire, and the distribution box is connected to the big data Internet of Things.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] In the solution of the utility model:

[0021] 1. The heating component is provided to provide heating and rotation functions to achieve uniform heating of the material. In the heating component, the fixed motor drives the pulley group to rotate, thereby driving the rotating shaft to rotate. The driving gear on the rotating shaft cooperates with the rotating chain, so that the rotating bin can rotate with the rotating shaft. At the same time, the heating wire in the fixed bin generates heat after being energized, and the hot air is blown into the rotating bin through the action of the air inlet fan to heat the material put in from the feed port. This design ensures that the material can be evenly heated in the rotating bin, improves the heating efficiency, and solves the problem in the prior art that the existing rotary kiln is directly driven by the motor to rotate the spiral shaft, which increases the torque, puts a heavy load on the motor and the rotating shaft, and is easy to be damaged.

[0022] 2. Through the auxiliary components, the function of auxiliary material transportation and distribution is realized. The spiral plate is arranged on the inner wall of the rotating bin. As the rotating bin rotates, the spiral plate can push the material to move in the bin to achieve uniform distribution of the material. The combined structure of the center rod and the auxiliary rod provides support and guidance for the material, ensuring that the material can move in an orderly manner under the push of the spiral plate, avoiding the accumulation of materials in the rotating bin or the formation of dead corners. This design helps to improve the transmission efficiency and uniformity of the material distribution, and solves the problem that the rotary kiln in the prior art adopts a spiral plate to rotate and transport materials. Although the spiral plate has a large area and the material can be exposed to hot air during transportation, it is very easy to accumulate, resulting in uneven drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure of the rotary kiln feeding spiral device provided by the utility model;

[0024] Figure 2 A left-side perspective cross-sectional structural diagram of a rotary kiln feeding spiral device provided by the utility model;

[0025] Figure 3 A schematic diagram of the structure of the fixed motor, pulley set, driving gear and other parts of the rotary kiln feeding spiral device provided by the utility model;

[0026] Figure 4 A schematic diagram of the structure of the auxiliary components of the rotary kiln feeding spiral device provided by the utility model;

[0027] Figure 5 The utility model provides a schematic diagram of the fan box, the outlet fan and the protective net structure of the rotary kiln feeding spiral device.

[0028] Indicated in the figure:

[0029] 1. Frame; 2. Heating component; 3. Auxiliary component; 4. Discharge bin; 5. Discharge port; 6. Fan box; 7. Exhaust fan; 8. Protective net; 9. Baffle; 10. Fixed frame; 11. Distribution box; 201. Fixed motor; 202. Pulley set; 203. Driving gear; 204. Rotating shaft; 205. Rotating bin; 206. Fixed bin; 207. Rotating chain; 208. Feed port; 209. Heating wire; 210. Inlet fan; 301. Spiral plate; 302. Center rod; 303. Auxiliary rod. DETAILED DESCRIPTION

[0030] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment provides a rotary kiln feeding screw device, including a frame 1, a heating component 2 is arranged on the top of the frame 1, and an auxiliary component 3 is arranged inside the heating component 2;

[0035] The heating component 2 includes a fixed motor 201, a pulley group 202, a driving gear 203, a rotating shaft 204, a rotating bin 205, a fixed bin 206, a rotating chain 207, an inlet 208, a heating wire 209 and an inlet fan 210. The fixed motor 201 is arranged on the inner side of the frame 1, the bottom end of the pulley group 202 is bolted to the output shaft on one side of the fixed motor 201, the rotating shaft 204 is rotatably connected to the top of the frame 1 and the bearing is connected to the top of the pulley group 202, the driving gear 203 is arranged on the surface of the rotating shaft 204, the rotating bin 205 is rotatably connected to the top of the frame 1, the fixed bin 206 is arranged on one side of the rotating bin 205 and is fixedly connected to the top of the frame 1, the rotating chain 207 is fixedly connected to the outer side of the rotating bin 205, and the inlet fan 210 is fixedly connected to the outer side of the rotating bin 205. The material port 208 is arranged at the top of the rotating bin 205, the heating wire 209 is arranged inside the fixed bin 206, the air inlet fan 210 is located on one side of the heating wire 209, and the heating wire 209 is located on one side of the fixed bin 206; the fixed motor 201 is installed on the inner side of the frame 1, and drives the rotating shaft 204 to rotate through the pulley group 202, and the driving gear 203 on the rotating shaft 204 cooperates with the rotating chain 207 to make the rotating bin 205 rotate at the top of the frame 1, and the material enters from the material port 208 at the top of the rotating bin 205, and the heating wire 209 and the air inlet fan 210 in the fixed bin 206 jointly generate hot air to provide uniform heating for the material in the rotating bin 205. This design ensures that the material can be evenly heated and efficiently transmitted in the rotating bin 205.

[0036] like Figure 4 As shown, as a preferred embodiment, on the basis of the above method, further, the auxiliary component 3 includes a spiral plate 301, a center rod 302 and an auxiliary rod 303, the spiral plate 301 is arranged on the inner wall of the rotating bin 205, the center rod 302 is arranged inside the rotating bin 205, the auxiliary rod 303 is arranged on the top of the center rod 302, and the top of the auxiliary rod 303 is fixedly connected to the inner top of the rotating bin 205. The auxiliary component 3 effectively pushes and distributes the material in the rotating bin 205 through the combination of the spiral plate 301, the center rod 302 and the auxiliary rod 303, ensuring that the material is evenly transmitted and heated in the rotating bin 205.

[0037] like Figure 1 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a discharge bin 4 for discharging materials is provided on the other side of the rotating bin 205, a discharge port 5 is provided at the bottom of the discharge bin 4, the discharge bin 4 is provided at the top of the frame 1, and the interior of the discharge bin 4 is connected with the interior of the rotating bin 205. The setting of the discharge bin 4 enables the heated material to be discharged smoothly from the rotating bin 205, and the design of the discharge port 5 facilitates the collection and processing of the heated material.

[0038] like Figure 4 and Figure 5As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a fan box 6 is bolted to one side of the discharge bin 4, an outlet fan 7 is arranged inside the fan box 6, a protective net 8 is arranged on one side of the fan box 6, and the interior of the fan box 6 is connected with the interior of the fixed bin 206. The fan box 6 and the outlet fan 7 inside it not only help to blow the hot air in the heating bin into the rotating bin 205, but also prevent foreign matter from entering the fan box 6 through the protective net 8, thereby ensuring the normal operation of the outlet fan 7.

[0039] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, a baffle 9 for protecting the inlet fan 210 is hinged on one side of the fixed bin 206, and the baffle 9 is located on one side of the inlet fan 210. The design of the baffle 9 protects the inlet fan 210 from external influences and ensures the ventilation effect of the inlet fan 210.

[0040] like Figure 3 As shown, as a preferred embodiment, on the basis of the above method, further, a fixing frame 10 is provided on one side of the frame 1, and the top end of the fixing frame 10 is bolted to the two sides of the fixing bin 206, and the side shape of the fixing frame 10 is L-shaped. The fixing frame 10 provides a stable support for the fixing bin 206 to ensure that it will not shake or shift during operation, and the L-shaped side shape is convenient for fixing and installation.

[0041] like Figure 1 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a distribution box 11 is provided on the top side of the rack 1, and the distribution box 11 is located on one side of the rotating bin 205. The distribution box 11 is electrically connected to the fixed motor 201, the inlet fan 210, the outlet fan 7 and the heating wire 209, and the distribution box 11 is connected to the big data Internet of Things. The distribution box 11 not only integrates the power control function of the equipment, but also realizes remote monitoring and management of the equipment through the connection with the big data Internet of Things, thereby improving the intelligence level of the equipment.

[0042] Specifically, when the rotary kiln feeding spiral device is in use: first, the fixed motor 201 drives the pulley group 202 to rotate, and then drives the rotating bin 205 to rotate on the top of the frame 1 by driving the gear 203 and the rotating chain 207, and the material enters the rotating bin 205 through the inlet 208 on the top of the rotating bin 205. Inside the rotating bin 205, the spiral plate 301, the center rod 302 and the auxiliary rod 303 of the auxiliary component 3 work together to promote the uniform distribution and transmission of the material in the rotating bin 205. At the same time, the heating wire 209 in the fixed bin 206 generates heat after being energized, and the air inlet fan 210 blows hot air into the rotating bin 205 to evenly heat the material. The heated material is transmitted to the discharge bin 4 as the rotating bin 205 rotates, and is discharged through the discharge port 5 at the bottom of the discharge bin 4. In order to further improve the circulation efficiency of the hot air, the discharge The outlet fan 7 in the fan box 6 on one side of the bin 4 guides the hot air in the fixed bin 206 to the rotating bin 205, while the protective net 8 prevents foreign matter from entering the fan box 6. The baffle 9 on one side of the fixed bin 206 protects the inlet fan 210 while ensuring the ventilation effect of the inlet fan 210. In addition, the L-shaped side shape of the fixing frame 10 provides a stable support for the fixed bin 206, enhancing the structural stability of the equipment. Finally, the distribution box 11 centrally controls the power supply of the equipment, and is electrically connected to the fixed motor 201, the inlet fan 210, the outlet fan 7 and the heating wire 209 to ensure the normal operation of all components of the equipment. At the same time, the distribution box 11 is connected to the big data Internet of Things to realize remote monitoring and management of the equipment, improve the intelligence level and ease of operation of the equipment, and the entire equipment achieves uniform heating and efficient transmission of materials through the coordinated work of various components.

[0043] All technical features in this embodiment can be freely combined according to actual needs.

[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A rotary kiln feeding screw device, comprising a frame (1), characterized in that: A heating component (2) is arranged on the top of the frame (1), and an auxiliary component (3) is arranged inside the heating component (2); The heating component (2) comprises a fixed motor (201), a pulley group (202), a driving gear (203), a rotating shaft (204), a rotating bin (205), a fixed bin (206), a rotating chain (207), a material inlet (208), a heating wire (209) and an air inlet fan (210); the fixed motor (201) is arranged on the inner side of the frame (1); the bottom end of the pulley group (202) is bolted to an output shaft on one side of the fixed motor (201); the rotating shaft (204) is rotatably connected to the top of the frame (1) and a bearing is connected to the top of the pulley group (202); the driving gear (203) is connected to the rotating shaft (204); The rotating bin (203) is arranged on the surface of the rotating shaft (204), the rotating bin (205) is rotatably connected to the top of the frame (1), the fixed bin (206) is arranged on one side of the rotating bin (205) and is fixedly connected to the top of the frame (1), the rotating chain (207) is fixedly connected to the outside of the rotating bin (205), the feeding port (208) is arranged on the top of the rotating bin (205), the heating wire (209) is arranged inside the fixed bin (206), the air inlet fan (210) is located on one side of the heating wire (209), and the heating wire (209) is located on one side of the fixed bin (206).

2. A rotary kiln feeding screw device according to claim 1, characterized in that: The auxiliary component (3) comprises a spiral plate (301), a central rod (302) and an auxiliary rod (303); the spiral plate (301) is arranged on the inner side wall of the rotating bin (205); the central rod (302) is arranged inside the rotating bin (205); the auxiliary rod (303) is arranged on the top of the central rod (302); and the top end of the auxiliary rod (303) is fixedly connected to the inner top of the rotating bin (205).

3. A rotary kiln feeding screw device according to claim 1, characterized in that: A discharge bin (4) for discharging materials is provided on the other side of the rotating bin (205), a discharge port (5) is provided at the bottom of the discharge bin (4), the discharge bin (4) is arranged on the top of the frame (1), and the interior of the discharge bin (4) is connected to the interior of the rotating bin (205).

4. A rotary kiln feeding screw device according to claim 3, characterized in that: A fan box (6) is bolted to one side of the discharge bin (4), an outlet fan (7) is arranged inside the fan box (6), a protective net (8) is arranged on one side of the fan box (6), and the interior of the fan box (6) is connected to the interior of the fixed bin (206).

5. A rotary kiln feeding screw device according to claim 1, characterized in that: A baffle (9) for protecting the air inlet fan (210) is hingedly connected to one side of the fixed bin (206); the baffle (9) is located on one side of the air inlet fan (210).

6. A rotary kiln feeding screw device according to claim 1, characterized in that: A fixing frame (10) is provided on one side of the frame (1), the top end of the fixing frame (10) is bolted to two sides of the fixing bin (206), and the side surface shape of the fixing frame (10) is L-shaped.

7. A rotary kiln feeding screw device according to claim 4, characterized in that: A distribution box (11) is provided on one side of the top of the frame (1); the distribution box (11) is located on one side of the rotating bin (205); the distribution box (11) is electrically connected to the fixed motor (201), the air inlet fan (210), the air outlet fan (7) and the heating wire (209); and the distribution box (11) is connected to a big data Internet of Things.

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