Metal substrate heater

By using the design of mobile station, rotating motor, clamping mechanism and circulation components in the metal substrate heater, the problems of uneven heating and high temperature risks are solved, and uniform heating and safe heating process of the substrate are achieved.

CN222824835UActive Publication Date: 2025-05-02CHANGZHOU WUJIN SANWEI ELECTRONIC CO LTD
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Patent Information

Application Number
CN202421771404.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

Existing metal substrate heaters are prone to uneven heating during the heating process, and high temperatures are likely to cause injuries.

Method used

A metal substrate heater is designed, adopting structures such as a mobile station and a rotating motor to achieve uniform heating and hot gas circulation of the substrate through a clamping mechanism and circulation assembly.

Benefits of technology

Through the rotation of the clamping mechanism and the hot air circulation of the circulating assembly, uniform heating of the substrate is achieved, heating effect is improved, and the risk of high temperature is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal substrate heater, which relates to the technical field of metal substrates and comprises a moving table, a heater box is fixedly mounted at the center of the top of the moving table, a rotating motor is mounted at the center of the top of the heater box, and a limiting ring is fixed at the top of an inner cavity of the heater box. According to the metal substrate heater, through the arrangement of the clamping mechanism, before the substrate body is heated, the substrate body is firstly placed at the clamping rollers above the moving plate, the substrate body is directionally moved through the action of a traction ring and a limiting rail, when the substrate body is moved to the center of an inner cavity of the heater box, the substrate body is lifted, and the substrate body is heated; the substrate body is fixed through the clamping rollers at the upper end and the lower end, in the heating process, when the clamping plates are rotated, the situation that the substrate body is dislocated due to the influence of rotation movement can be avoided, the substrate body is evenly heated through rotation of the substrate body, and the heating efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal substrates, in particular to a metal substrate heater. Background Art

[0002] The substrate is the basic material for manufacturing PCB. Generally speaking, the substrate is a copper-clad laminate. In the manufacturing of single-sided and double-sided printed boards, hole processing, chemical copper plating, electroplating copper, etching and other processing are selectively performed on the substrate material - copper-clad laminate to obtain the required circuit pattern. The manufacturing of another type of multi-layer printed circuit board is also based on the inner core thin copper-clad laminate as the base. The conductive pattern layer and the prepreg are alternately laminated and bonded together at one time to form more than three layers of conductive pattern layer interconnection. It has three functions of conduction, insulation and support.

[0003] For example, the utility model with application number 201320108448.6 discloses a metal substrate heater, which includes a metal substrate circuit board and a heating wire forming a loop, wherein the metal substrate circuit board includes a metal substrate, an insulating thermally conductive film and a copper foil stacked up and down, wherein the insulating thermally conductive film is located between the metal substrate and the copper foil, and the metal substrate and the copper foil are insulated and separated by the insulating thermally conductive film, and the fusible metal wire is connected in series between the heating wires, and a constant temperature function is provided through the metal substrate circuit board. When the temperature is too high, the fusible metal wire melts, thereby disconnecting the loop formed by the heating wire, thereby achieving over-temperature protection.

[0004] Similar to the above application, there are still the following deficiencies:

[0005] During the use of existing heaters, the metal substrate inside the heater is usually in a completely static state during the heating process, so uneven heating is likely to occur during the heating process. At the same time, due to high-temperature heating, the high temperature inside the heater box is likely to cause injuries.

[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and a metal substrate heater is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a metal substrate heater to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal substrate heater, comprising a moving platform, a heater box is fixedly installed at the top center of the moving platform, a rotating motor is installed at the top center of the heater box, a limiting ring is fixed at the top of the inner cavity of the heater box, a rotating ring is embedded at the bottom of the limiting ring, and a clamping plate is installed at the bottom of the rotating ring;

[0009] The bottom of the clamping plate is provided with a clamping mechanism for clamping the metal substrate;

[0010] Both ends of the inner cavity of the heater box are equipped with circulation components for circulating the hot air inside the heater box.

[0011] Furthermore, a rotating shaft is provided at the power output end of the rotating motor, a rotating gear is fixedly connected to the bottom of the rotating shaft, a linkage gear is meshed at one end of the rotating gear, and a rotating gear ring is fixedly connected to the inner wall of the rotating ring. The purpose of linkage motion can be achieved through the meshing structure between the rotating gear, the linkage gear and the rotating gear ring.

[0012] Furthermore, the top of the linkage gear is rotatably connected to the top of the inner cavity of the heater box, and the clamping plate forms a rotating structure through the rotating gear, the linkage gear and the rotating gear ring. The limit ring and the clamping plate can be driven to rotate through the meshing structure.

[0013] Furthermore, the clamping mechanism includes spring pins, which are equidistantly distributed at the bottom of the clamping plate, the bottom of the spring pins is fixedly connected to a clamping buckle, and the bottom of the clamping buckle is rotatably connected to a clamping roller. The metal substrate can be clamped and fixed by the clamping roller.

[0014] Furthermore, a moving plate is installed below the inner cavity of the heater box, and the four corners of the bottom of the moving plate are rotatably connected to moving wheels, the top of the moving plate and the opposite side of the bottom of the clamping plate have the same structure, and the substrate body is evenly distributed on the opposite side of the moving plate and the clamping plate, and a traction ring is fixedly connected at the center of one end of the moving plate, and both ends of the opposite side of the moving plate are hinged with lifting frames, and a two-way cylinder is fixedly connected at the center of the opposite side of the lifting frame. The metal substrate can be transferred through the cooperation of the moving wheels and the moving plate.

[0015] Furthermore, the circulation component includes a heating device, which is fixedly installed on one side of the inner cavity of the heater box, and suction fans are installed at both ends of the upper side of the other side of the inner cavity of the heater box, and hair dryers are installed at both ends of the lower side of the other side of the inner cavity of the heater box, and air outlets are fixedly connected to one end of the suction fan and the hair dryer near the center of the inner cavity of the heater box. The suction fan and the hair dryer can realize the circulation of hot air inside the heater box, making the heating more uniform.

[0016] Furthermore, sealing doors are rotatably connected to the interior of the heater box at both ends, observation windows are fixed inside the sealing doors, and limit rails are provided inside the interior of the top ends of the moving platform. The moving track of the moving plate can be limited by the limit rails.

[0017] The utility model provides a metal substrate heater, which has the following beneficial effects:

[0018] 1. The utility model sets a clamping mechanism. Before heating the substrate body, the substrate body is first placed on the clamping roller above the moving plate. The substrate body is moved in a directional manner through the action of the traction ring and the limit rail. When the substrate body is moved to the center of the inner cavity of the heater box, the substrate body is lifted and fixed by the clamping rollers at the upper and lower ends. Such a setting can prevent the substrate body from being dislocated due to the influence of the rotational movement when the clamping plate is rotated during the heating process. By rotating the substrate body, the substrate body can be heated evenly, thereby improving the heating effect.

[0019] 2. The utility model sets a circulation component. As the hot air rises, the hot air above the heater cavity is absorbed by the suction fan, and the hot air is sprayed out by the hair dryer below, so that the hot air above the heater cavity is transferred to the bottom of the heater cavity, thereby realizing the transfer of hot air, ensuring the uniform heat of the heater cavity, and ensuring the heating effect of the substrate body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a metal substrate heater of the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of a heater box of a metal substrate heater of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of a clamping mechanism of a metal substrate heater of the utility model;

[0023] Figure 4 The utility model is a metal substrate heater Figure 3 The enlarged structural diagram at A in the middle. In the figure: 1. Moving table; 2. Heater box; 3. Rotating motor; 4. Limiting ring; 5. Rotating ring; 6. Clamping plate; 7. Rotating gear; 8. Linking gear; 9. Rotating gear ring; 10. Spring pin; 11. Clamping buckle; 12. Clamping roller; 13. Moving plate; 14. Moving wheel; 15. Base plate body; 16. Heating device; 17. Suction fan; 18. Blower; 19. Air outlet; 20. Sealing door; 21. Observation window; 22. Limiting rail; 23. Traction ring; 24. Lifting frame; 25. Two-way cylinder. DETAILED DESCRIPTION

[0024] The following will be combined with the attached Figures 1 to 4The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides a fixing fixture for steel pipe perforation processing through improvement. Figure 1-Figure 4 As shown, it includes a moving platform 1, a heater box 2 is fixedly installed at the top center of the moving platform 1, a rotating motor 3 is installed at the top center of the heater box 2, a limit ring 4 is fixed at the top of the inner cavity of the heater box 2, a rotating ring 5 is embedded at the bottom of the limit ring 4, and a clamping plate 6 is installed at the bottom of the rotating ring 5; a clamping mechanism for clamping the metal substrate is provided at the bottom of the clamping plate 6; and a circulation component for circulating the hot air inside the heater box 2 is installed at both ends of the inner cavity of the heater box 2. A rotating shaft is provided at the power output end of the rotating motor 3, a rotating gear 7 is fixedly connected to the bottom of the rotating shaft, and a linkage gear 8 is meshed at one end of the rotating gear 7, and a rotating gear ring 9 is fixedly connected to the inner wall of the rotating ring 5. The top of the linkage gear 8 is rotatably connected to the top of the inner cavity of the heater box 2, and the clamping plate 6 forms a rotating structure through the rotating gear 7, the linkage gear 8 and the rotating gear ring 9.

[0026] In this embodiment: during the heating process, the substrate body 15 is located at the center of the inner cavity of the heater box 2, and the rotating motor 3 is started. The rotating shaft and the rotating gear 7 are driven to rotate by the rotating motor 3, and the rotating ring 5 is driven to rotate through the meshing structure between the rotating gear 7 and the linkage gear 8 and the rotating gear ring 9. The rotating ring 5 is rotationally connected to the heater box 2 through the limit ring 4, and the rotating ring 5 and the clamping plate 6 are fixedly connected. Therefore, the rotation of the rotating ring 5 can drive the clamping plate 6 to rotate, thereby driving the substrate body 15 to rotate, so that the substrate body 15 can be heated evenly.

[0027] In the first embodiment, since the substrate body 15 needs to rotate during the heating process, it is easy to be dislocated due to the influence of the movement. The specific operation is as follows:

[0028] like Figure 3 and Figure 4As shown, the clamping mechanism includes a spring pin 10, which is equidistantly distributed at the bottom of the clamping plate 6. The bottom of the spring pin 10 is fixedly connected to a clamping buckle 11, and the bottom of the clamping buckle 11 is rotatably connected to a clamping roller 12. A moving plate 13 is installed below the inner cavity of the heater box 2, and the four corners of the bottom of the moving plate 13 are rotatably connected to moving wheels 14. The top of the moving plate 13 and the opposite side of the bottom of the clamping plate 6 have the same structure. The moving plate 13 and the opposite side of the clamping plate 6 are equidistantly distributed with a base plate body 15. A traction ring 23 is fixedly connected at the center of one end of the moving plate 13, and both ends of the opposite side of the moving plate 13 are hinged with a lifting frame 24, and a bidirectional cylinder 25 is fixedly connected at the center of the opposite side of the lifting frame 24. The interior of both ends of the heater box 2 is rotatably connected to a sealing door 20, and an observation window 21 is fixed inside the sealing door 20. The interior of the two ends of the top of the moving platform 1 is provided with a limited position rail 22.

[0029] In this embodiment: before heating, the substrate body 15 to be heated is clamped and fixed by the clamping roller 12 arranged on the top of the moving plate 13, and the position of the moving plate 13 is pulled and moved by the traction ring 23 and the matching hook and other devices until it moves to the center of the inner cavity of the heater box 2, and the two-way cylinder 25 is started. The position of the substrate body 15 is driven to rise through the action of the two-way cylinder 25 and the lifting frame 24, and the clamping roller 12 at the bottom of the clamping plate 6 cooperates with the clamping roller 12 at the top of the moving plate 13 to fix the substrate body 15 from the upper and lower ends of the substrate body 15;

[0030] In the previous embodiment, since the heat in the inner cavity of the heater box 2 is uneven, there is uneven heating. The specific operation is as follows:

[0031] like Figure 2 and Figure 3 As shown, the circulation component includes a heating device 16, which is fixedly installed on one side of the inner cavity of the heater box 2, and suction fans 17 are installed at both ends above the other side of the inner cavity of the heater box 2, and hair dryers 18 are installed at both ends below the other side of the inner cavity of the heater box 2. The suction fan 17 and the hair dryer 18 are fixedly connected to the air outlet 19 at one end close to the center of the inner cavity of the heater box 2.

[0032] In the present embodiment: heat is provided to the inside of the heater box 2 by the heating device 16 for heating the substrate body 15. Due to the rising characteristic of hot air, the suction fan 17 is started to absorb the hot air above the inner cavity of the heater box 2 and transfer it to the inside of the hair dryer 18, and then blown out through the air outlet 19. Such operation can transfer the hot air, so that the heat inside the heater box 2 can be evenly distributed, thereby ensuring the heating effect.

[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A metal substrate heater, characterized in that: The invention comprises a movable platform (1), a heater box (2) is fixedly mounted at the top center of the movable platform (1), a rotating motor (3) is mounted at the top center of the heater box (2), a limiting ring (4) is fixed at the top of the inner cavity of the heater box (2), a rotating ring (5) is embedded at the bottom of the limiting ring (4), and a clamping plate (6) is mounted at the bottom of the rotating ring (5); The bottom of the clamping plate (6) is provided with a clamping mechanism for clamping the metal substrate; Circulation components for circulating the hot air inside the heater box (2) are installed at both ends of the inner cavity of the heater box (2).

2. A metal substrate heater according to claim 1, characterized in that: The power output end of the rotating motor (3) is provided with a rotating shaft, the bottom of the rotating shaft is fixedly connected with a rotating gear (7), one end of the rotating gear (7) is meshed with a linkage gear (8), and the inner wall of the rotating ring (5) is fixedly connected with a rotating gear ring (9).

3. A metal substrate heater according to claim 2, characterized in that: The top of the linkage gear (8) is rotatably connected to the top of the inner cavity of the heater box (2), and the clamping plate (6) forms a rotating structure through the rotating gear (7), the linkage gear (8) and the rotating gear ring (9).

4. The metal substrate heater according to claim 1, characterized in that: The clamping mechanism comprises a spring pin (10), wherein the spring pin (10) is equidistantly distributed at the bottom of the clamping plate (6), the bottom of the spring pin (10) is fixedly connected to a clamping buckle (11), and the bottom of the clamping buckle (11) is rotatably connected to a clamping roller (12).

5. The metal substrate heater according to claim 1, characterized in that: A movable plate (13) is installed below the inner cavity of the heater box (2), and the four corners of the bottom of the movable plate (13) are rotatably connected to movable wheels (14). The top of the movable plate (13) and the opposite side of the bottom of the clamping plate (6) have the same structure. The opposite side of the movable plate (13) and the clamping plate (6) are provided with base plate bodies (15) equidistantly distributed. A traction ring (23) is fixedly connected at the center of one end of the movable plate (13), and both ends of the opposite side of the movable plate (13) are hinged with lifting frames (24), and the center of the opposite side of the lifting frame (24) is fixedly connected with a bidirectional cylinder (25).

6. The metal substrate heater according to claim 1, characterized in that: The circulation component comprises a heating device (16), wherein the heating device (16) is fixedly mounted on one side of the inner cavity of the heater box (2), and suction fans (17) are mounted on both ends above the other side of the inner cavity of the heater box (2), and blowers (18) are mounted on both ends below the other side of the inner cavity of the heater box (2), and air outlets (19) are fixedly connected to one end of the suction fan (17) and the blower (18) close to the center of the inner cavity of the heater box (2).

7. The metal substrate heater according to claim 1, characterized in that: Sealing doors (20) are rotatably connected inside both ends of the heater box (2), an observation window (21) is fixed inside the sealing door (20), and limiting rails (22) are provided inside the two ends of the top of the movable platform (1).

Citation Information

Patent Citations

  • Metal substrate heater

    CN203206492U