Sealing performance detection device
By setting up a wireless pressure sensing module and a monitoring unit in the sealing detection device, the problem of large sealing performance detection error in the prior art is solved, and sealing detection with higher precision is achieved.
Patent Information
- Application Number
- CN202421617775.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When testing the sealing properties of underground air storage cavity sealing materials and concrete, the prior art is easily disturbed by experimental environment and it is difficult to accurately judge the air leakage source, resulting in large errors.
A sealing detection device is designed, including a first test module, an air supply module, a wireless pressure sensing module and a first data module. By setting a wireless pressure sensing module inside the test block, the air pressure value inside the test block is collected, and a monitoring unit is set at the air outlet of the pressurized unit to avoid detection errors caused by air leakage in the gas pipeline.
It improves the accuracy of sealing detection, ensures that the air leakage source is the test block itself, reduces experimental errors, is simple in the device and easy to operate, and can quickly and accurately detect the sealing of the test block.
Smart Images

Figure CN222825214U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a sealing detection device, belonging to the technical field of sealing detection. Background Art
[0002] Underground gas storage caverns are an important part of the compressed air energy storage system. A large amount of sealing materials and concrete are needed during the construction process. How to detect the sealing performance of sealing materials and concrete is a difficult problem currently faced.
[0003] In the prior art, a test block made of underground gas storage cave materials is obtained and ventilated, and changes in input and output air pressures are detected to determine the sealing performance of the test block.
[0004] However, during the detection process, it is easy to be disturbed by the experimental environment and it is difficult to determine whether the leakage source is the test block. Therefore, the existing technology has the problem of large errors. Summary of the invention
[0005] In order to solve the above problems, the utility model proposes a sealing detection device.
[0006] The utility model proposes a sealing detection device, comprising a first testing module, an air supply module, a wireless pressure sensing module and a first data module;
[0007] A first test block is arranged in the first test module;
[0008] The air supply module is in communication with the first test module, and is used to provide input air pressure to the first test module;
[0009] The wireless pressure sensing module is disposed inside the first test block and is used to collect the air pressure value inside the first test block;
[0010] The first data module is connected to the first test module and is used to collect the air pressure value of the input air pressure.
[0011] The sealing detection device also includes a second test module and a second data module;
[0012] A second test block is arranged in the second test module;
[0013] The air supply module is in communication with the second test module, and is used to provide input air pressure to the second test module;
[0014] The second data module is connected to the second test module and is used to collect the input air pressure value and the output air pressure value of the second test module.
[0015] The gas supply module includes a pressurizing unit and a monitoring unit;
[0016] The air outlet of the pressurizing unit is connected to the air inlet of the first test module;
[0017] The monitoring unit is arranged at the air outlet of the pressurizing unit, and is used to obtain the air pressure value of the air outlet.
[0018] The first test module includes a capacity cylinder and a supporting member;
[0019] The supporting member and the first test block are both arranged inside the volume cylinder;
[0020] The first test block is arranged on the supporting member.
[0021] The second test module comprises a first cavity and a second cavity which are detachably connected and communicate with each other;
[0022] The first cavity is provided with an air inlet, and the air supply module is in communication with the air inlet;
[0023] The second test block is disposed in the second cavity;
[0024] The second cavity is provided with an exhaust port, and the second data module is connected to the air inlet and the exhaust port respectively.
[0025] The second data module includes a first acquisition unit and a second acquisition unit;
[0026] The first collecting unit is connected to the air inlet of the first cavity, and is used to collect the input air pressure value of the first cavity;
[0027] The second collecting unit is connected to the exhaust port of the second cavity and is used to collect the output air pressure value of the second cavity.
[0028] The second test module further includes a sealing unit;
[0029] The sealing unit is disposed on a contact surface between the first cavity and the second cavity.
[0030] The air supply module includes a pressure relief unit;
[0031] The pressure relief unit is communicated with the first test module and is used to discharge gas in the first test module.
[0032] Compared with the prior art, the utility model has the following beneficial effects:
[0033] (1) The utility model sets the wireless pressure sensing module inside the first test block to collect the air pressure of the input air pressure penetrating from the outside into the first test block to ensure that the air leakage source is the first test block. Therefore, the data obtained by the utility model has higher accuracy;
[0034] (2) The utility model sets a monitoring unit at the air outlet of the pressurizing unit, and compares the air pressure value detected by the monitoring unit with the air pressure value detected by the first data module to avoid the detection error caused by air leakage in the air pipeline between the air supply module and the first test module, thereby improving the detection accuracy of the utility model;
[0035] (3) The utility model is provided with a second test module and a second data module for sealing detection. The device is simple and easy to operate, and can quickly and accurately detect the sealing of the test block;
[0036] (4) The second test module of the utility model is provided with a first cavity and a second cavity which are connected and detachably connected, so as to facilitate the taking and placing of the test block and save the experimental time;
[0037] (5) The utility model sets a sealing unit on the contact surface of the two cavities of the second test module to further enhance the sealing of the two cavities to ensure that the leakage source is the test block, thereby improving the detection accuracy of the detection device of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a structural diagram of the sealing detection device of the utility model;
[0039] Figure 2 It is a structural diagram of Embodiment 1 of the present utility model;
[0040] Figure 3 It is a structural diagram of Embodiment 2 of the present utility model;
[0041] In the figure, 1 is a pressurizing unit; 2 is a first test module; 3 is a wireless pressure sensing module; 4 is a first data module; 5 is a second test module; 6 is a second acquisition unit; 7 is a first acquisition unit; 8 is a pressure relief unit; 9 is a main switch; 10 is a gas storage tank; 11 is a monitoring unit; 12 is a first sub-switch; 13 is a second sub-switch; 201 is a capacity cylinder; 202 is a sealing material of a first test piece; 203 is a wireless barometer; 204 is a hollow spherical concrete; 205 is a supporting member; 206 is a base; 501 is a first cavity; 502 is a nut; 503 is a bolt; 504 is a sealing unit; 505 is a second cavity; 506 is a block concrete; 507 is a sealing material coating; 508 is a barometer. DETAILED DESCRIPTION
[0042] In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details that hinder the description of the present invention.
[0043] like Figure 1 As shown, the utility model proposes a sealing detection device, including a first test module 2, an air supply module, a wireless pressure sensing module 3 and a first data module 4;
[0044] A first test block is arranged in the first test module 2;
[0045] The air supply module is in communication with the first test module 2 and is used to provide input air pressure to the first test module 2;
[0046] The gas supply module includes a pressurizing unit 1 and a monitoring unit 11;
[0047] The air outlet of the pressurizing unit 1 is connected to the air inlet of the first testing module 2;
[0048] The monitoring unit 11 is disposed at the air outlet of the pressurizing unit 1 and is used to obtain the air pressure value of the air outlet.
[0049] The air supply module further includes a pressure relief unit 8;
[0050] The pressure relief unit 8 is in communication with the first test module 2 and is used for discharging the gas in the first test module 2 .
[0051] Furthermore, the gas supply module also includes a gas storage tank 10 , one end of which is connected to the pressurizing unit 1 through a gas pipeline, and the other end of which is connected to the first test module 2 .
[0052] like Figure 2 As shown, the first test module 2 includes a capacity cylinder 201 and a supporting member 205;
[0053] The supporting member 205 and the first test block are both disposed inside the volume cylinder 201;
[0054] The first test block is disposed on the supporting member 205 .
[0055] like Figure 2 As shown, in Example 1, the first test module 2 includes a capacity cylinder 201 and a base 206 that are threadedly connected, and the contact surfaces of the capacity cylinder 201 and the base 206 are provided with flexible rubber rings to make the connection tighter. During the test, the capacity cylinder 201 and the base 206 are first disassembled and separated, and then the first test block is placed on the supporting member 205, and then the base 206 is rotated to be installed with the capacity cylinder 201 before the test can begin.
[0056] The wireless pressure sensing module 3 is arranged inside the first test block and is used to collect the air pressure value inside the first test block;
[0057] The first data module 4 is connected to the first test module 2 and is used to collect the air pressure value of the input air pressure.
[0058] like Figure 2 As shown, the wireless pressure sensing module 3 in the present invention is a wireless barometer 203, which is arranged inside the first test block to collect the air pressure of the input air pressure penetrating from the outside to the inside of the first test block to ensure that the leakage source is the first test block, so the data obtained by the present invention has higher accuracy.
[0059] The sealing detection device also includes a second test module 5 and a second data module;
[0060] A second test block is arranged in the second test module 5;
[0061] The air supply module is in communication with the second test module 5 and is used to provide input air pressure to the second test module 5;
[0062] The second data module is connected to the second test module 5 and is used to collect the input air pressure value and the output air pressure value of the second test module 5 .
[0063] like Figure 3 As shown, the second test module 5 includes a first cavity 501 and a second cavity 505 which are detachably connected and communicate with each other;
[0064] The first cavity 501 is provided with an air inlet, and the air supply module is connected to the air inlet;
[0065] The second test block is disposed in the second cavity 505;
[0066] The second cavity 505 is provided with an exhaust port, and the second data module is connected to the air inlet and the exhaust port respectively.
[0067] The second test module 5 further includes a sealing unit 504;
[0068] The sealing unit 504 is disposed on a contact surface between the first cavity 501 and the second cavity 505 .
[0069] The utility model sets a sealing unit 504 on the contact surface of the two cavities of the second test module 5 to further enhance the sealing of the two cavities to ensure that the leakage source is the test block, thereby improving the detection accuracy of the detection device of the utility model.
[0070] The second data module includes a first acquisition unit 7 and a second acquisition unit 6;
[0071] The first collecting unit 7 is connected to the air inlet of the first cavity 501 and is used to collect the input air pressure value of the first cavity 501;
[0072] The second collecting unit 6 is connected to the exhaust port of the second cavity 505 and is used to collect the output air pressure value of the second cavity 505 .
[0073] like Figure 3As shown, in Example 2 of the present utility model, the side wall and bottom surface of the second test block are connected to the inner wall of the second cavity 505, and the second test block is composed of block concrete 506 inside and sealing material coating 507 on the surface. In order to fully simulate the cave environment of the high-pressure gas storage cave, the surface of the second test block corresponding to the exhaust port of the second cavity has no sealing material coating 507. The shape of the second test block can be any one of a cylinder and a prism, and the second collection unit 6 is a barometer 508.
[0074] like Figure 1 As shown, in Example 3 of the utility model, the outlet pipe of the pressurizing unit 1 is provided with a main switch 9, which can control whether the first test module 2 and the second test module 5 participate in the detection work, and the first test module 2 and the second test module 5 are respectively provided with a first sub-switch 12 and a second sub-switch 13 at the connection between the first test module 2 and the second test module 5 and the gas storage tank 10, which can be used independently or in combination. Any one or more of the first test module 2 and the second test module 5 can be selected as required to test the sealing of the test block, and the pressure can be quickly released through the pressure relief unit 8 after the test is completed.
[0075] The process of using the first test module 2 of the utility model to perform sealing detection is as follows:
[0076] The sealing material 202 of the first test block is applied to the surface of the hollow spherical concrete 204 to prepare the first test block. The first test block may also be in other shapes. The spherical shape is used in this embodiment mainly to facilitate the application of the sealing material and to make the test block more evenly compressed.
[0077] A wireless pressure sensing module 3 is embedded in the first test block, the pressurizing unit 1 is started to implement pressure loading, and the air is compressed into the gas storage tank 10 through the pipeline. The gas storage tank 10 sends the air pressure out through the pipeline, and the air pressure is transmitted to the first test module 2.
[0078] When the first data module 4 reaches the set pressure (in other embodiments, it can also be when the monitoring unit 11 and the first data module 4 both reach the set pressure), close the main switch 9; observe the pressure loss of the first data module 4, and at the same time, the wireless pressure sensing module 3 detects the increase in air pressure, and finally the time taken for the two pressure values to be the same. If the time taken for the two pressure values to be the same is greater than or equal to 30 minutes, it is considered that the sealing of the first test block meets the standard.
[0079] In other embodiments, the pressure stabilization time after the monitoring unit 11 and the first data module 4 both reach the set pressure may also be obtained. If the pressure stabilization time is greater than or equal to 30 minutes, it is considered that the sealing of the first test block meets the standard.
[0080] The process of using the second test module 5 of the utility model to perform sealing detection is as follows:
[0081] After the second test block is placed into the second cavity 505 , the first cavity 501 and the second cavity 505 are connected by bolts 503 and nuts 502 .
[0082] The pressurizing unit 1 is started to implement pressure loading, and the air is compressed into the air storage tank 10 through the pipeline. The air storage tank 10 sends the air pressure out through the pipeline, and the air pressure is transmitted to the second test module 5.
[0083] When the first collection unit 7 reaches the set pressure (in other embodiments, the monitoring unit 11 and the first collection unit 7 can also reach the set pressure), turn off the main switch 9 and stabilize for 30 minutes, and observe whether the second collection unit 6 has a reading. If not, it is considered that the seal is very good; if it is between 0 and 5 kPa (including 5 kPa), it is considered that the seal is good; if it is greater than 5 kPa, it is considered that the seal is not good.
[0084] The utility model compares the monitoring unit 11 with the first data module 4. When both reach the set pressure, subsequent judgment is performed to determine that the pressure loss at the first data module 4 is not caused by leakage in the gas pipeline of the pressurizing unit 1, thereby eliminating the interference of leakage of experimental equipment and improving the accuracy of the utility model.
[0085] After the test, the pressure relief unit 8 is opened to release the gas in the gas storage tank 10.
[0086] The utility model utilizes the air supply module to pressurize the upper surface of the second test block to detect the one-way sealing performance of the upper surface of the second test block, and has simple operation and principle.
[0087] Compared with the prior art, the utility model has the following beneficial effects:
[0088] (1) The utility model sets the wireless pressure sensing module inside the first test block to collect the air pressure of the input air pressure penetrating from the outside into the first test block to ensure that the air leakage source is the first test block. Therefore, the data obtained by the utility model has higher accuracy;
[0089] (2) The utility model sets a monitoring unit at the air outlet of the pressurizing unit, and judges whether the air pipelines of the air supply module and the first test module are leaking by comparing the air pressure value detected by the monitoring unit with that detected by the first data module, thereby further reducing the detection error of the utility model and improving the accuracy;
[0090] (3) The utility model is provided with a second test module and a second data module for sealing detection. The device is simple and easy to operate, and can quickly and accurately detect the sealing of the test block;
[0091] (4) The second test module of the utility model is provided with a first cavity and a second cavity which are connected and detachably connected, so as to facilitate the taking and placing of the test block and save the experimental time;
[0092] (5) The utility model sets a sealing unit on the contact surface of the two cavities of the second test module to further enhance the sealing of the two cavities to ensure that the leakage source is the test block, thereby improving the detection accuracy of the detection device of the utility model.
[0093] The above are only a few embodiments of the present application and do not constitute any form of limitation to the present application. Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the present application. Any technician familiar with the profession, without departing from the scope of the technical solution of the present application, using the technical content disclosed above to make slight changes or modifications are equivalent to equivalent implementation cases and fall within the scope of the technical solution.
Claims
1. A sealing detection device, characterized in that: It includes a first test module, an air supply module, a wireless pressure sensing module and a first data module; A first test block is arranged in the first test module; The air supply module is in communication with the first test module, and is used to provide input air pressure to the first test module; The wireless pressure sensing module is disposed inside the first test block and is used to collect the air pressure value inside the first test block; The first data module is connected to the first test module and is used to collect the air pressure value of the input air pressure.
2. The sealing detection device according to claim 1, characterized in that: Also includes a second test module and a second data module; A second test block is arranged in the second test module; The air supply module is in communication with the second test module, and is used to provide input air pressure to the second test module; The second data module is connected to the second test module and is used to collect the input air pressure value and the output air pressure value of the second test module.
3. The sealing detection device according to claim 1, characterized in that: The gas supply module includes a pressurizing unit and a monitoring unit; The air outlet of the pressurizing unit is connected to the air inlet of the first test module; The monitoring unit is arranged at the air outlet of the pressurizing unit, and is used to obtain the air pressure value of the air outlet.
4. The sealing detection device according to claim 1, characterized in that: The first test module includes a capacity cylinder and a supporting member; The supporting member and the first test block are both arranged inside the volume cylinder; The first test block is arranged on the supporting member.
5. The sealing detection device according to claim 2, characterized in that: The second test module comprises a first cavity and a second cavity which are detachably connected and communicate with each other; The first cavity is provided with an air inlet, and the air supply module is in communication with the air inlet; The second test block is disposed in the second cavity; The second cavity is provided with an exhaust port, and the second data module is connected to the air inlet and the exhaust port respectively.
6. The sealing detection device according to claim 5, characterized in that: The second data module includes a first acquisition unit and a second acquisition unit; The first collecting unit is connected to the air inlet of the first cavity, and is used to collect the input air pressure value of the first cavity; The second collecting unit is connected to the exhaust port of the second cavity and is used to collect the output air pressure value of the second cavity.
7. The sealing detection device according to claim 5 or 6, characterized in that: The second test module further includes a sealing unit; The sealing unit is disposed on a contact surface between the first cavity and the second cavity.
8. The sealing detection device according to claim 1, characterized in that: The air supply module includes a pressure relief unit; The pressure relief unit is communicated with the first test module and is used to discharge gas in the first test module.