Liquid permeation equipment for workpiece nondestructive testing

By introducing electric telescopic columns and waterproof motors into the liquid permeation equipment for non-destructive testing of workpieces, the complete immersion of the workpiece is achieved, and the problem of air pressure obstruction is solved, which leads to infiltration of solution, and improves the accuracy of detection and the practicality of the device.

CN222825331UActive Publication Date: 2025-05-02SHANDONG DONGDING ZHONGTAI TESTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421241753.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-05-02
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When existing liquid penetration equipment for non-destructive testing of workpieces detects internal defects, the solution is difficult to penetrate due to air pressure, resulting in incorrect detection results.

Method used

A liquid penetration device including an adjustment mechanism, a fixing mechanism and a control mechanism is designed. Through the cooperation of an electric telescopic column and a waterproof motor, the workpiece is fully immersed to ensure that the solution can penetrate into the inside of the workpiece.

Benefits of technology

This equipment can effectively avoid the problem of infiltration of solution due to air pressure obstacles, improve the accuracy of detection, and facilitate observation and operation through the design of transparent plates and scale lines, and improve the practicality of the device.

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Abstract

The utility model relates to the technical field of workpiece nondestructive testing, in particular to liquid permeation equipment for workpiece nondestructive testing, which comprises an adjusting mechanism, a fixing mechanism and a control mechanism, the adjusting mechanism is fixedly arranged at the top of the fixing mechanism, and the control mechanism is fixedly arranged at the bottom of the fixing mechanism. And the adjusting mechanism comprises an electric telescopic seat, an electric telescopic column, a connecting ring, a sleeve, a bearing, a through hole, a detection cage, a rotating shaft and a waterproof motor. When the liquid permeation equipment for workpiece nondestructive testing is used, firstly, a to-be-tested workpiece is put into a detection cage through a through hole, an electric telescopic column is controlled by a controller to stretch, a sleeve descends and is soaked in a solution, then a waterproof motor rotates, the detection cage rotates in the sleeve, the workpiece is completely soaked in the solution, and the workpiece is completely soaked in the solution; incorrect detection results caused by the fact that the solution cannot permeate into the workpiece due to air pressure in the workpiece are avoided, and the detection accuracy of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-destructive testing of workpieces, in particular to liquid penetration equipment for non-destructive testing of workpieces. Background Art

[0002] A surface non-destructive testing method, which mainly involves immersing the workpiece being tested in a penetrant with high penetration ability. Due to the wetting effect and capillary phenomenon of the liquid, the penetrant penetrates into the open defects on the surface of the solid material, and then the infiltrated penetrant is precipitated to the surface through a developer, thereby achieving the purpose of non-destructive testing.

[0003] In the Chinese utility model patent application disclosure CN218121796U, a liquid penetration device for non-destructive testing of workpieces is disclosed. The liquid penetration device for non-destructive testing of workpieces includes an immersion box and a drain plate. The immersion box is used to hold the permeate. The top of the immersion box is provided with an opening for the workpiece to be placed in or taken out. The drain plate is arranged on the immersion box near the opening. The drain plate can be inserted into the immersion box or pulled out from the immersion box. The drain plate inserted into the immersion box can be placed on the workpiece after immersion for draining. The present application can set the drain plate to be retractable. When the workpiece to be immersed is placed in the immersion box, the drain plate can be pulled out, thereby providing a larger avoidance space for the workpiece to pass through. Compared with the fixed drain plate, the size range of the workpiece that can be operated by the liquid penetration device provided by the present application is larger, the application range is wider, and the practicality is higher. However, the device operates the workpiece to be immersed at a fixed angle. For some workpieces, there will be air pressure in the inner cavity, which will cause the solution to not enter, resulting in incorrect detection results. For this reason, we propose a liquid penetration device for non-destructive testing of workpieces. Utility Model Content

[0004] The purpose of the utility model is to provide a liquid penetration device for non-destructive testing of workpieces to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A liquid penetration device for non-destructive testing of workpieces, comprising an adjusting mechanism, a fixing mechanism and a control mechanism, wherein the adjusting mechanism is fixedly arranged on the top of the fixing mechanism, and the control mechanism is fixedly arranged on the bottom of the fixing mechanism. The adjusting mechanism comprises an electric telescopic seat, an electric telescopic column, a connecting ring, a sleeve, a bearing, a through hole, a detection cage, a rotating shaft and a waterproof motor, wherein the electric telescopic column is fixedly arranged on the bottom of the electric telescopic seat, the connecting ring is fixedly arranged on the periphery of the electric telescopic column, the sleeve is fixedly arranged on the bottom of the electric telescopic column, the bearing is fixedly arranged on both sides of the sleeve, the through hole is provided on the sleeve, the detection cage is movably arranged inside the sleeve, one end of the rotating shaft is fixedly arranged on one side of the detection cage, and the other end of the rotating shaft is fixedly arranged on the output shaft of the waterproof motor.

[0007] Preferably, the fixing mechanism comprises a connecting column, a fixing ring, a fixing plate, a fixing frame, a supporting frame and a mounting hole, and the fixing ring is fixedly arranged on the top of the connecting column.

[0008] With the above solution, the fixing ring is provided so that the fixing plate can be installed in the fixing ring.

[0009] Preferably, the fixing plate is fixedly arranged inside the fixing ring, and the fixing frame is fixedly arranged on the top of the fixing plate.

[0010] Through the above solution, by providing a fixing frame, the support frame can be fixed on the top of the fixing plate through the fixing frame.

[0011] Preferably, the support frame is fixedly arranged on the top of the fixing frame, and the mounting hole is opened inside the fixing plate.

[0012] With the above solution, the connecting ring can be installed by providing the installation hole.

[0013] Preferably, the control mechanism includes a detection barrel, a detection room, a transparent plate, scale lines and a controller, and the connecting column is fixedly arranged on the top of the detection barrel.

[0014] Through the above solution, the fixing ring can be installed on the top of the detection barrel by providing the connecting column.

[0015] Preferably, the detection room is opened inside the detection barrel, and the transparent plate is fixedly arranged on one side of the detection barrel.

[0016] According to the above scheme, observation is facilitated by setting a transparent plate.

[0017] Preferably, the scale line is fixedly arranged on the transparent plate, and the controller is fixedly arranged on one side of the detection barrel.

[0018] Through the above scheme, a controller is provided to conveniently control the extension and retraction of the electric telescopic column and the rotation of the waterproof motor.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The liquid penetration device for non-destructive testing of workpieces, when in use, first put the workpiece to be tested into the testing cage through the through hole, control the electric telescopic column to extend through the controller, so that the sleeve is lowered and immersed in the solution, and then the waterproof motor is rotated to make the testing cage rotate inside the sleeve, so that the workpiece is completely immersed in the solution, and there will be no air pressure inside the workpiece that prevents the solution from penetrating, resulting in incorrect test results, thereby improving the accuracy of device detection.

[0021] The liquid penetration device for nondestructive testing of workpieces is convenient for observation by providing a transparent plate and scale lines, and convenient for controlling the extension and retraction of an electric telescopic column and the rotation of a waterproof motor by providing a controller. The above design improves the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the sleeve and detection cage structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the fixed frame and the electric telescopic seat of the utility model;

[0025] Figure 4 This is a schematic diagram of the connection between the detection cage and the waterproof motor of the utility model.

[0026] In the figure: 1. Adjustment mechanism; 101. Electric telescopic seat; 102. Electric telescopic column; 103. Connecting ring; 104. Sleeve; 105. Bearing; 106. Through hole; 107. Detection cage; 108. Rotating shaft; 109. Waterproof motor; 2. Fixing mechanism; 201. Connecting column; 202. Fixing ring; 203. Fixing plate; 204. Fixing frame; 205. Support frame; 206. Mounting hole; 3. Control mechanism; 301. Detection barrel; 302. Detection room; 303. Transparent plate; 304. Scale line; 305. Controller. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1 - Figure 4 As shown, a technical solution provided by the utility model:

[0029] A liquid penetration device for nondestructive testing of workpieces, comprising an adjusting mechanism 1, a fixing mechanism 2 and a control mechanism 3, wherein the adjusting mechanism 1 is fixedly arranged on the top of the fixing mechanism 2, and the control mechanism 3 is fixedly arranged on the bottom of the fixing mechanism 2. The adjusting mechanism 1 comprises an electric telescopic seat 101, an electric telescopic column 102, a connecting ring 103, a sleeve 104, a bearing 105, a through hole 106, a detection cage 107, a rotating shaft 108 and a waterproof motor 109, wherein the electric telescopic column 102 is fixedly arranged on the bottom of the electric telescopic seat 101, the connecting ring 103 is fixedly arranged on the periphery of the electric telescopic column 102, the sleeve 104 is fixedly arranged on the bottom of the electric telescopic column 102, the bearing 105 is fixedly arranged on both sides of the sleeve 104, the through hole 106 is opened on the sleeve 104, the detection cage 107 is movably arranged inside the sleeve 104, one end of the rotating shaft 108 is fixedly arranged on one side of the detection cage 107, and the other end of the rotating shaft 108 is fixedly arranged on the output shaft of the waterproof motor 109.

[0030] In this embodiment, preferably, the fixing mechanism 2 includes a connecting column 201 , a fixing ring 202 , a fixing plate 203 , a fixing frame 204 , a supporting frame 205 and a mounting hole 206 , and the fixing ring 202 is fixedly disposed on the top of the connecting column 201 .

[0031] Through the above solution, the fixing ring 202 is provided so that the fixing plate 203 can be installed in the fixing ring 202 .

[0032] In this embodiment, preferably, the fixing plate 203 is fixedly disposed inside the fixing ring 202 , and the fixing frame 204 is fixedly disposed on the top of the fixing plate 203 .

[0033] Through the above solution, by providing the fixing frame 204 , the support frame 205 can be fixed on the top of the fixing plate 203 through the fixing frame 204 .

[0034] In this embodiment, preferably, the support frame 205 is fixedly disposed on the top of the fixing frame 204 , and the mounting hole 206 is opened inside the fixing plate 203 .

[0035] According to the above solution, the connection ring 103 can be installed by providing the installation hole 206 .

[0036] In this embodiment, preferably, the control mechanism 3 includes a detection barrel 301 , a detection room 302 , a transparent plate 303 , a scale line 304 and a controller 305 , and the connecting column 201 is fixedly arranged on the top of the detection barrel 301 .

[0037] Through the above solution, the fixing ring 202 can be installed on the top of the detection barrel 301 by providing the connecting column 201 .

[0038] In this embodiment, preferably, the detection room 302 is opened inside the detection barrel 301 , and the transparent plate 303 is fixedly arranged on one side of the detection barrel 301 .

[0039] According to the above solution, the transparent plate 303 is provided to facilitate observation.

[0040] In this embodiment, preferably, the scale line 304 is fixedly arranged on the transparent plate 303 , and the controller 305 is fixedly arranged on one side of the detection barrel 301 .

[0041] Through the above solution, the controller 305 is provided to conveniently control the extension and retraction of the electric telescopic column 102 and the rotation of the waterproof motor 109 .

[0042] When using a liquid penetration device for non-destructive testing of workpieces in this embodiment, the workpiece to be tested is first placed into the testing cage 107 through the through hole 106, and the controller 305 is used to control the electric telescopic column 102 to extend so that the sleeve 104 is lowered and immersed in the solution, and then the waterproof motor 109 is rotated to rotate the testing cage 107 inside the sleeve 104, so that the workpiece is completely immersed in the solution, and there will be no air pressure inside the workpiece that prevents the solution from penetrating, resulting in incorrect test results, thereby improving the accuracy of the device detection, and arranging the transparent plate 303 and the scale line 304 to facilitate observation, and arranging the controller 305 to facilitate control of the electric telescopic column 102 to extend and retract and the waterproof motor 109 to rotate, and the above design improves the practicability of the device.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A liquid penetration device for non-destructive testing of workpieces, comprising an adjustment mechanism (1), a fixing mechanism (2) and a control mechanism (3), characterized in that: The adjusting mechanism (1) is fixedly arranged on the top of the fixing mechanism (2), and the control mechanism (3) is fixedly arranged on the bottom of the fixing mechanism (2). The adjusting mechanism (1) comprises an electric telescopic seat (101), an electric telescopic column (102), a connecting ring (103), a sleeve (104), a bearing (105), a through hole (106), a detection cage (107), a rotating shaft (108) and a waterproof motor (109). The electric telescopic column (102) is fixedly arranged on the bottom of the electric telescopic seat (101), and the connecting ring (103) ) is fixedly arranged on the periphery of the electric telescopic column (102), the sleeve (104) is fixedly arranged at the bottom of the electric telescopic column (102), the bearing (105) is fixedly arranged on both sides of the sleeve (104), the through hole (106) is opened on the sleeve (104), the detection cage (107) is movably arranged inside the sleeve (104), one end of the rotating shaft (108) is fixedly arranged on one side of the detection cage (107), and the other end of the rotating shaft (108) is fixedly arranged on the output shaft of the waterproof motor (109).

2. The liquid penetration device for nondestructive testing of workpieces according to claim 1, characterized in that: The fixing mechanism (2) comprises a connecting column (201), a fixing ring (202), a fixing plate (203), a fixing frame (204), a supporting frame (205) and a mounting hole (206); the fixing ring (202) is fixedly arranged on the top of the connecting column (201).

3. The liquid penetration device for nondestructive testing of workpieces according to claim 2, characterized in that: The fixing plate (203) is fixedly arranged inside the fixing ring (202), and the fixing frame (204) is fixedly arranged on the top of the fixing plate (203).

4. The liquid penetration device for nondestructive testing of workpieces according to claim 2, characterized in that: The support frame (205) is fixedly arranged on the top of the fixing frame (204), and the mounting hole (206) is opened inside the fixing plate (203).

5. The liquid penetration device for nondestructive testing of workpieces according to claim 2, characterized in that: The control mechanism (3) comprises a detection barrel (301), a detection chamber (302), a transparent plate (303), a scale line (304) and a controller (305), and the connecting column (201) is fixedly arranged on the top of the detection barrel (301).

6. The liquid penetration device for nondestructive testing of workpieces according to claim 5, characterized in that: The detection room (302) is opened inside the detection barrel (301), and the transparent plate (303) is fixedly arranged on one side of the detection barrel (301).

7. The liquid penetration device for nondestructive testing of workpieces according to claim 5, characterized in that: The scale line (304) is fixedly arranged on the transparent plate (303), and the controller (305) is fixedly arranged on one side of the detection barrel (301).

Citation Information

Patent Citations

  • Liquid permeation equipment for workpiece nondestructive testing

    CN218121796U