Air jet loom reed wire counting detection equipment

By designing an automatic sorting equipment for counting and detection of reels in air jet looms, using conveyor belts, counting and detection modules, cameras and other components, the problems of low manual detection efficiency and poor accuracy in the prior art are solved, and automatic sorting of defective reels is realized, and production efficiency and product quality are improved.

CN222825474UActive Publication Date: 2025-05-02CHANGZHOU WUYUE TEXTILE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421273075.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-05-02
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When counting and testing the reed sheets of existing air jet looms, workers need to observe them with naked eyes, which are susceptible to human subjective factors, resulting in errors, and the manual sorting speed is slow, which cannot meet the high efficiency requirements of the production line.

Method used

An air jet loom reed piece counting and detection equipment is designed, using components such as conveyor belt, counting and detection module, camera, electric push rod, clamping shell and bidirectional threaded rod. Through the mutual cooperation between the first motor, screw, mobile block, electric push rod, camera, clamping shell, second motor, bidirectional threaded rod, and clamp, automatic sorting of detected defective reed pieces is realized.

Benefits of technology

Automatic sorting of detected defective reed pieces is realized, sorting efficiency is improved, labor costs are reduced, and human-based subjective factors are avoided due to the naked eye observation of workers, ensuring the stability of product quality.

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Abstract

The utility model relates to the field of counting detection devices, and discloses air jet loom reed wire counting detection equipment which comprises a base, a first supporting wall is fixedly connected to the right side of the top end of the base, a supporting rod is fixedly connected to the top end of the first supporting wall, a threaded rod is in threaded connection with the inner wall of the supporting rod, and a movable block is in threaded connection with the outer wall of the threaded rod. An electric push rod is fixedly connected to the left side of the top end of the moving block, the driving end of the electric push rod penetrates through the left side of the inner wall of the moving block and is fixedly connected with a clamping shell, a second motor is fixedly connected to the front end of the clamping shell, and a two-way threaded rod is fixedly connected to the driving end of the second motor; the front side and the rear side of the two-way threaded rod are in threaded connection with clamping plates. According to the reed wire sorting device, the detected defective reed wires can be automatically sorted out, the sorting efficiency is improved, the reed wire quality is prevented from being observed by naked eyes, and the loss caused by human errors is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of counting detection devices, in particular to a counting detection device for reed pieces of an air jet loom. Background Art

[0002] Counting and detection equipment is a device used to count and detect objects. It usually uses sensors or cameras to detect the passage or existence of objects and records the corresponding quantity information. Counting and detection equipment can help improve production efficiency, reduce human errors and monitor the flow of objects. This equipment is widely used in industrial production lines.

[0003] In the existing air-jet loom reed piece counting and detection, workers are often required to observe with the naked eye whether the reed pieces are intact and then sort them out. However, naked-eye observation is easily affected by human subjective factors, which may lead to errors and affect product quality. In addition, the manual sorting speed is relatively slow and may not meet the high efficiency requirements of the production line. Therefore, a reed piece counting and detection device for air-jet looms is needed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a reed piece counting and detection device for an air jet loom, aiming to avoid using naked eye detection and automatically sort out defective products when detected.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reed counting and detection device for a jet loom, comprising a base, a first support wall fixedly connected to the right side of the top of the base, a support rod fixedly connected to the top of the first support wall, a screw threadedly connected to the inner wall of the support rod, a moving block threadedly connected to the outer wall of the screw, an electric push rod fixedly connected to the left side of the top of the moving block, a driving end of the electric push rod passes through the left side of the inner wall of the moving block and is fixedly connected to a clamping shell, a second motor is fixedly connected to the front end of the clamping shell, and a bidirectional threaded rod is fixedly connected to the driving end of the second motor.

[0006] Furthermore, a conveyor belt is installed on the top of the base, a second support wall is fixedly connected to the left side of the top of the base, a counting detection module is fixedly connected to the outer wall of the top of the second support wall, and the counting detection module is directly above the conveyor belt.

[0007] Furthermore, the front end of the support rod is fixedly connected to a first motor, and the right end of the screw rod passes through the inner wall of the support rod and is fixedly connected to the driving end of the first motor.

[0008] Furthermore, the front and rear ends of the bidirectional threaded rod are rotatably connected to the inner wall of the clamping shell, the front and rear sides of the bidirectional threaded rod are both threadedly connected with clamping plates, and the top ends of the clamping plates on the front and rear sides are slidably connected to the top ends of the inner wall of the clamping shell.

[0009] Furthermore, a discharge plate is fixedly connected to the front end of the base, and a counting module is fixedly connected to the top end of the discharge plate.

[0010] Furthermore, a waste collection box is provided at the front end of the base, and a collection opening of the waste collection box is directly opposite to the lower side of the front end of the discharge plate.

[0011] Furthermore, a camera is fixedly connected to the left end of the moving block, and an anti-slip pad is fixedly connected to the opposite end of the clamping plate.

[0012] Furthermore, support columns are fixedly connected to four sides of the bottom end of the base.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the first motor, the screw, the moving block, the electric push rod, the camera, the clamping shell, the second motor, the bidirectional threaded rod and the clamping plate cooperate with each other to realize automatic sorting of the detected defective reed pieces, which greatly improves the sorting efficiency and reduces the labor cost.

[0015] 2. In the utility model, the base, the second support wall, the counting detection module, the transmission belt, and the counting module cooperate with each other to realize timely detection and counting of the reed pieces of the jet loom on the conveyor belt, thereby avoiding the influence of workers' subjective factors when observing with the naked eye, thereby affecting product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a reed counting and detecting device for an air jet loom proposed by the utility model;

[0017] Figure 2 A schematic diagram of a moving block of a reed counting detection device for an air jet loom proposed by the utility model;

[0018] Figure 3 The utility model is a schematic diagram of a clamping shell of a reed counting and detecting device for an air jet loom.

[0019] Legend:

[0020] 1. Base; 2. Support column; 3. Conveyor belt; 4. Second support wall; 5. Counting detection module; 6. Discharge plate; 7. Counting module; 8. Residual product collection box; 9. First support wall; 10. First motor; 11. Screw; 12. Moving block; 13. Electric push rod; 14. Camera; 15. Anti-slip pad; 16. Clamping shell; 17. Second motor; 18. Clamping plate; 19. Bidirectional threaded rod; 20. Support rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-3 The utility model provides an embodiment: a reed counting detection device for an air jet loom, comprising a base 1, a first support wall 9 is fixedly connected to the right side of the top of the base 1, a support rod 20 is fixedly connected to the top of the first support wall 9, a screw 11 is threadedly connected to the inner wall of the support rod 20, a moving block 12 is threadedly connected to the outer wall of the screw 11, an electric push rod 13 is fixedly connected to the left side of the top of the moving block 12, a driving end of the electric push rod 13 passes through the left side of the inner wall of the moving block 12 and is fixedly connected to a clamping shell 16, and a second motor 17 is fixedly connected to the front end of the clamping shell 16, The driving end of the second motor 17 is fixedly connected to a bidirectional threaded rod 19, the front end of the support rod 20 is fixedly connected to the first motor 10, the right end of the screw rod 11 passes through the inner wall of the support rod 20 and is fixedly connected to the driving end of the first motor 10, the front and rear sides of the bidirectional threaded rod 19 are rotatably connected to the inner wall of the clamping shell 16, the front and rear sides of the bidirectional threaded rod 19 are threadedly connected to clamp plates 18, the top ends of the front and rear clamp plates 18 are slidably connected to the top ends of the inner walls of the clamping shell 16, the left end of the moving block 12 is fixedly connected to a camera 14, and the opposite ends of the clamp plates 18 are fixedly connected to anti-slip pads 15.

[0023] Specifically, when a defective reed piece is found, the defective reed piece will move with the conveyor belt 3 to the front of the first support wall 9, and the camera 14 will observe it. The first motor 10 will start, so that the moving block 12 will slide on the inner wall of the support rod 20 to the top of the defective reed piece, and then the electric push rod 13 will start, driving the clamping shell 16 to move downward to the top of the defective reed piece, and finally the second motor 17 will be started, and the second motor 17 will drive the bidirectional threaded rod 19 to rotate, so that the clamping plates 18 on both sides clamp the defective reed piece, and the clamping plates 1 8 The anti-slip pad 15 on the inner wall can effectively prevent the defective reed pieces from falling during the clamping process, and then the electric push rod 13 drives the clamping shell 16 to rise, and then the first motor 10 starts, driving the screw 11 to move the moving block 12 to the top of the discharge plate 6, and then the second motor 17 starts, driving the bidirectional threaded rod 19 to rotate, so that the clamping plate 18 releases the defective reed pieces and drops them on the discharge plate 6, thereby realizing automatic sorting of the detected defective reed pieces, greatly improving the sorting efficiency and reducing labor costs.

[0024] A conveyor belt 3 is installed at the top of the base 1, and a second supporting wall 4 is fixedly connected to the left side of the top of the base 1. A counting detection module 5 is fixedly connected to the outer wall of the top of the second supporting wall 4. The counting detection module 5 is directly above the conveyor belt 3. A discharge plate 6 is fixedly connected to the front end of the base 1, and a counting module 7 is fixedly connected to the top of the discharge plate 6. A waste collection box 8 is arranged at the front end of the base 1, and the collection port of the waste collection box 8 is directly opposite to the lower side of the front end of the discharge plate 6. Support columns 2 are fixedly connected to the four sides of the bottom end of the base 1.

[0025] Specifically, before use, the base 1 is first fixed with the support column 2 so that the left side of the conveyor belt 3 is just aligned with the production port of the air jet loom reed blade. The transmission belt 3 is electrically connected through an external controller to facilitate control of start and stop. When the produced air jet loom reed blade enters from the left side of the conveyor belt 3 and passes directly under the second support wall 4, the counting detection module 5 on the outside of the second support wall 4 will use a laser to scan the air jet loom reed blade. When the laser of the counting detection module 5 scans a defective reed blade, it will scan the normal reed blade. The scanning data is different, so as to judge whether the reed pieces are intact, so as to avoid the workers using naked eyes to observe and be affected by human factors. The sensor will collect and process the data of the number of reed pieces passing through, and then make a quantitative count. After that, the qualified reed pieces will continue to move to the right along the conveyor belt 3, and the defective reed pieces will be clamped by the clamping plate 18 and placed in the discharge plate 6. The counting module 7 above the discharge plate 6 will count the defective reed pieces, and finally the defective reed pieces will fall into the defective collection box 8 placed in advance.

[0026] Working principle: When in use, the produced reed pieces of the air jet loom are connected and enter from the left side of the conveyor belt 3. When passing directly below the second support wall 4, the counting and detection module 5 on the outside of the second support wall 4 will count and detect the reed pieces of the air jet loom to avoid the workers using naked eyes to observe and be affected by human factors. When defective reed pieces are found, the first motor 10 at the front end of the right support rod 20 is started, and the camera 14 is used to observe, so that the moving block 12 is moved to the top of the defective reed piece through the screw 11, and then the electric push rod 13 is started, driving the clamping shell 16 to move downward to the top of the defective reed piece, and finally the second motor 17 is started, and the second The motor 17 drives the bidirectional threaded rod 19 to rotate, so that the clamping plates 18 on both sides clamp the defective reed pieces, and then the electric push rod 13 drives the clamping shell 16 to rise, and then the first motor 10 starts, driving the screw 11 to move the moving block 12 to above the discharge plate 6, and then the second motor 17 starts, driving the bidirectional threaded rod 19 to rotate, so that the clamping plates 18 loosen the defective reed pieces and fall on the discharge plate 6, and the counting module 7 above the discharge plate 6 will count the defective reed pieces, and finally the defective reed pieces will fall into the pre-placed defective collection box 8, realizing automatic sorting, greatly improving the sorting efficiency, and reducing labor costs.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A reed counting and detection device for an air jet loom, comprising a base (1), characterized in that: The top right side of the base (1) is fixedly connected to a first support wall (9), the top of the first support wall (9) is fixedly connected to a support rod (20), the inner wall of the support rod (20) is threadedly connected to a screw rod (11), the outer wall of the screw rod (11) is threadedly connected to a moving block (12), the top left side of the moving block (12) is fixedly connected to an electric push rod (13), the driving end of the electric push rod (13) passes through the left side of the inner wall of the moving block (12) and is fixedly connected to a clamping shell (16), the front end of the clamping shell (16) is fixedly connected to a second motor (17), and the driving end of the second motor (17) is fixedly connected to a bidirectional threaded rod (19).

2. The reed counting detection device for an air jet loom according to claim 1, characterized in that: A conveyor belt (3) is installed at the top of the base (1); a second support wall (4) is fixedly connected to the left side of the top of the base (1); a counting detection module (5) is fixedly connected to the outer wall of the top of the second support wall (4); and the counting detection module (5) is directly above the conveyor belt (3).

3. The reed counting and detection device for an air jet loom according to claim 1, characterized in that: The front end of the support rod (20) is fixedly connected to the first motor (10), and the right end of the screw rod (11) passes through the inner wall of the support rod (20) and is fixedly connected to the driving end of the first motor (10).

4. The reed counting and detecting device for an air jet loom according to claim 1, characterized in that: The front and rear ends of the bidirectional threaded rod (19) are rotatably connected to the inner wall of the clamping shell (16), the front and rear sides of the bidirectional threaded rod (19) are both threadedly connected to clamping plates (18), and the top ends of the clamping plates (18) on the front and rear sides are slidably connected to the top ends of the inner wall of the clamping shell (16).

5. The reed counting and detecting device for an air jet loom according to claim 1, characterized in that: A discharge plate (6) is fixedly connected to the front end of the base (1), and a counting module (7) is fixedly connected to the top end of the discharge plate (6).

6. The reed counting and detecting device for an air jet loom according to claim 5, characterized in that: A waste collection box (8) is provided at the front end of the base (1), and a collection opening of the waste collection box (8) faces the lower side of the front end of the discharge plate (6).

7. The reed counting and detecting device for an air jet loom according to claim 4, characterized in that: The left end of the moving block (12) is fixedly connected to a camera (14), and the opposite end of the clamping plate (18) is fixedly connected to an anti-slip pad (15).

8. The reed counting and detecting device for an air jet loom according to claim 1, characterized in that: The four sides of the bottom end of the base (1) are fixedly connected with support columns (2).