Stretching-resistant core-breaking-resistant multi-core shielding copper wire

By setting a tensile-resistant shaft between the copper wire core and the winding-segment shielding layer and adding sponge blocks, combining the double shielding layer and the insulating layer, the problems of multi-core copper wire in bending and electromagnetic interference are solved, and the tensile strength and electromagnetic shielding performance are significantly improved.

CN222826117UActive Publication Date: 2025-05-02TAIZHOU CHANGTAI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421636395.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-02
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing multi-core copper wires have insufficient tensile strength in the wire-core conductors under repeated bending operations, which are prone to disconnection of wires and cores, and are easily subject to electromagnetic interference during long-distance or high-frequency signal transmission.

Method used

A tensile-resistant and anti-breaking multi-core shielded copper wire is designed. By setting an annular tensile-resistant shaft between the copper wire core and the copper wire wrapped around the sub-shielding layer, the sponge block is added to buffer the bending pressure, and the electromagnetic shielding performance is improved through the double shielding layer and the insulating layer.

Benefits of technology

It effectively improves the tensile toughness of copper wire, reduces the situation of wire and core breakage, and significantly improves the electromagnetic shielding performance through the double shielding layer, avoiding local discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-stretching and anti-core-breaking multi-core shielding copper wire. Relates to the technical field of copper wires, and adopts a copper wire, a copper wire wrapping total shielding layer and a tensile fiber layer, the copper wire comprises a copper wire core, a copper wire wrapping sub-shielding layer is arranged on the periphery of the copper wire core, and a tensile shaft is annularly arranged between the copper wire core and the copper wire wrapping sub-shielding layer. According to the utility model, the tensile shaft is annularly arranged between the copper wire core and the copper wire wrapping sub-shielding layer, the toughness of the copper wire is further improved through the tensile shaft, the copper wire is not easy to pull apart, meanwhile, the sponge block is arranged, when the copper wire is bent, the copper wire applies pressure to the arc-shaped rubber plate, the arc-shaped rubber plate extrudes the sponge block through the supporting rod, and the copper wire wrapping sub-shielding layer is prevented from being broken. According to the utility model, external pressure can be buffered, so that the copper wire core can be better protected, the copper wire core is effectively prevented from being damaged by the external pressure, and the situation that the copper wire core is broken is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wires, in particular to a tensile and anti-core-break multi-core shielded copper wire. Background Art

[0002] Copper is a good conductive material that can effectively transmit electric current and electromagnetic signals. In the field of electronic communications, copper wires are often used to transmit various electromagnetic signals, such as audio, video, and data signals. When the machine equipment is in operation, multi-core copper wires need to undergo repeated bending actions. The tensile strength of the core conductor is insufficient, and it is easy to break the wire and core. In addition, copper wires may be interfered when transmitting electromagnetic signals, especially when transmitting signals over longer distances or at high frequencies. Therefore, electromagnetic shielding needs to be provided for the copper wires. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a tensile-resistant and anti-core-break multi-core shielded copper wire, which solves the problems raised by the current background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A tensile and anti-breaking multi-core shielded copper wire comprises a copper wire, a copper wire wrapped total shielding layer and a tensile fiber layer, the copper wire comprises a copper wire core, a copper wire wrapped sub-shielding layer is arranged on the periphery of the copper wire core, an anti-tensile shaft is arranged in an annular shape between the copper wire core and the copper wire wrapped sub-shielding layer, an arc-shaped support plate is arranged on one side of the copper wire, a support rod is arranged on one side of the arc-shaped support plate, a sponge block is arranged on one side of the support rod, the other side of the copper wire is coated with an insulating layer, the outer side of the insulating layer is coated with a butyl rubber wrapped moisture-proof layer, the outer side of the butyl rubber wrapped moisture-proof layer is coated with an EPDM rubber inner protective layer, the outer side of the EPDM rubber inner protective layer is coated with an ETFE resin wrapped friction-reducing layer, the outer side of the ETFE resin wrapped friction-reducing layer is coated with a copper wire wrapped total shielding layer, the outer side of the copper wire wrapped total shielding layer is coated with an anti-tensile fiber layer, and the outer side of the anti-tensile fiber layer is provided with a pressure-resistant and wear-resistant layer.

[0006] Preferably, a plurality of first bumps are evenly and fixedly provided on the inner ring surface of the compression and wear-resistant layer, and a plurality of second bumps are evenly and fixedly provided on the outer ring surface of the tensile fiber layer. The first bumps fit tightly with the second bumps, and the gap between the first bumps and the second bumps is filled with elastic blocks.

[0007] Preferably, the inner wall of the tensile fiber layer is evenly and annularly provided with connecting ribs, and one side of the other end of the connecting ribs penetrates the interior of the copper wire wrapped total shielding layer and the ETFE resin wrapped friction reducing layer, and is connected to the EPDM rubber inner protective layer.

[0008] Preferably, a plurality of air holes are provided on the sponge block, and the sponge block is arranged in a hexagonal shape.

[0009] Preferably, the insulating layer is made of foamed FEP resin material.

[0010] Preferably, the thickness of the copper wire wrapped shielding layer is 0.08 mm to 0.2 mm, and the thickness of the copper wire wrapped total shielding layer is 0.3 mm to 0.8 mm.

[0011] Preferably, the compression and wear-resistant layer is made of nylon plastic material and has a thickness of 0.6 mm to 1.8 mm.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0013] The utility model provides a tensile-resistant and anti-core-breaking multi-core shielded copper wire, in which an anti-tensile shaft is annularly arranged between the copper wire core and the copper wire wrapped shielding layer, and the toughness of the copper wire is further improved by the anti-tensile shaft, so that it is not easy to be torn off. At the same time, by arranging a sponge block, when the copper wire is bent, the copper wire exerts pressure on the arc-shaped rubber plate, and the arc-shaped rubber plate squeezes the sponge block through the support rod, so as to buffer the external pressure, thereby better protecting the copper wire core, effectively preventing the external pressure from damaging the copper wire core, and thus reducing the situation of the copper wire core breaking.

[0014] The utility model is provided with a first protrusion, an elastic block and a second protrusion. When the compression and wear-resistant layer is subjected to a pulling force, the first protrusion squeezes the elastic block and the second protrusion, so that the compression and wear-resistant layer is not easy to move relative to the tensile fiber layer, so that the compression and wear-resistant layer is not easy to break, and then the copper wire is broken;

[0015] The utility model uses the copper wire wrapped sub-shielding layer and the copper wire wrapped total shielding layer to jointly perform electromagnetic shielding on the copper wire, so that a double shield is formed on the periphery of the copper wire, which greatly improves the shielding performance provided to the copper wire. By providing an insulating layer and ensuring good contact between the insulating layer and the copper wire wrapped sub-shielding layer, partial discharge between the copper wire and the insulating layer is avoided.

[0016] The utility model is provided with a connecting rib, the other end of which passes through the copper wire wrapped total shielding layer and the ETFE resin wrapped friction reducing layer in sequence and is connected to the EPDM rubber inner protective layer, thereby improving the tight connection between the outside and the inside and avoiding cracking during the stretching process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 for Figure 1A magnified view of the local structure at A.

[0019] Figure 3 for Figure 1 Enlarged view of the local structure at point B.

[0020] In the figure: 1. copper wire; 1.1. tensile-resistant axis; 1.2. copper wire wrapped sub-shielding layer; 1.3. copper wire core; 2. arc-shaped support plate; 3. support rod; 4. sponge block; 5. insulation layer; 6. butyl rubber wrapped moisture-proof layer; 7. EPDM rubber inner protective layer; 8. ETFE resin wrapped friction-reducing layer; 9. copper wire wrapped total shielding layer; 10. tensile-resistant fiber layer; 11. connecting ribs; 12. compression-resistant and wear-resistant layer; 13. first bump; 14. elastic block; 15. second bump. DETAILED DESCRIPTION

[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0022] According to an embodiment of the utility model, a tensile-resistant and anti-core-break multi-core shielded copper wire is provided.

[0023] Embodiment 1:

[0024] As shown in the attached figure of the instruction manual Figure 1 As shown, a tensile and anti-breaking multi-core shielded copper wire comprises a copper wire 1, a copper wire wrapped total shielding layer 9, and a tensile fiber layer 10. The copper wire 1 comprises a copper wire core 1.3, a copper wire wrapped sub-shielding layer 1.2 is arranged on the periphery of the copper wire core 1.3, an anti-tensile shaft 1.1 is arranged in an annular manner between the copper wire core 1.3 and the copper wire wrapped sub-shielding layer 1.2, an arc-shaped support plate 2 is arranged on one side of the copper wire 1, a support rod 3 is arranged on one side of the support rod 3, a sponge block 4 is arranged on one side of the copper wire 1, and a plurality of copper wires are connected to the copper wire core 1.3. The other side of the wire 1 is coated with an insulating layer 5, the outer side of the insulating layer 5 is coated with a butyl rubber wrapped moisture-proof layer 6, the outer side of the butyl rubber wrapped moisture-proof layer 6 is coated with an EPDM rubber inner protective layer 7, the outer side of the EPDM rubber inner protective layer 7 is coated with an ETFE resin wrapped anti-friction layer 8, the outer side of the ETFE resin wrapped anti-friction layer 8 is coated with a copper wire wrapped total shielding layer 9, the outer side of the copper wire wrapped total shielding layer 9 is coated with a tensile fiber layer 10, and the outer side of the tensile fiber layer 10 is provided with a compression-resistant wear-resistant layer 12.

[0025] The thickness of the copper wire wrapped sub-shielding layer 1.2 is 0.08 mm to 0.2 mm, and the thickness of the copper wire wrapped total shielding layer 9 is 0.3 mm to 0.8 mm.

[0026] The compression and wear-resistant layer 12 is made of nylon plastic material and has a thickness of 0.6 mm to 1.8 mm.

[0027] Embodiment 2:

[0028] As shown in the attached figure of the instruction manual Figure 1 , Figure 2 and Figure 3 As shown, a tensile and anti-breaking multi-core shielded copper wire is provided with an anti-tensile shaft 1.1 in a ring shape between the copper wire core 1.3 and the copper wire wrapped shielding layer 1.2. The anti-tensile shaft 1.1 further improves the toughness of the copper wire 1 and makes it difficult to break. At the same time, a sponge block 4 is provided. When the copper wire 1 is bent, the copper wire 1 applies pressure to the arc-shaped rubber plate 2. The arc-shaped rubber plate 2 squeezes the sponge block 4 through the support rod 3, which can buffer the external pressure and better protect the copper wire core 1.3. It effectively prevents the external pressure from damaging the copper wire core 1.3, thereby reducing the core breaking of the copper wire core 1.3. By providing a first protrusion 13, an elastic block 14 and a second protrusion 15, when the compression and wear-resistant layer 12 is subjected to a pulling force, the first protrusion 13 squeezes the elastic block 14 and the second protrusion 15, so that the compression and wear-resistant layer 12 is not easy to move relative to the tensile fiber layer 10, so that the compression and wear-resistant layer 12 is not easy to break, and the copper wire 1 is broken. The copper wire 1 is electromagnetically shielded by the copper wire wrapped sub-shielding layer 1.2 and the copper wire wrapped total shielding layer 9, so that a double shield is formed on the periphery of the copper wire 1, which greatly improves the shielding performance provided to the copper wire 1. The insulating layer 5 is provided, and the insulating layer 5 and the copper wire wrapped sub-shielding layer 1.2 are in good contact, thereby avoiding local discharge between the copper wire and the insulating layer 5. The connecting rib 11 is provided, and the other end of the connecting rib 11 passes through the copper wire wrapped total shielding layer 9 and the ETFE resin wrapped anti-friction layer 8 in turn, and is connected to the EPDM rubber inner protective layer 7, thereby improving the tight connection between the outside and the inside and avoiding cracking during the stretching process.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A tensile and anti-breaking multi-core shielded copper wire, characterized by: The invention comprises a copper wire (1), a copper wire wrapped total shielding layer (9), and a tensile fiber layer (10), wherein the copper wire (1) comprises a copper wire core (1.3), a copper wire wrapped sub-shielding layer (1.2) is arranged on the periphery of the copper wire core (1.3), an anti-tensile shaft (1.1) is arranged in an annular manner between the copper wire core (1.3) and the copper wire wrapped sub-shielding layer (1.2), an arc-shaped support plate (2) is arranged on one side of the copper wire (1), a support rod (3) is arranged on one side of the arc-shaped support plate (2), a sponge block (4) is arranged on one side of the support rod (3), and the other side of the copper wire (1) is provided with a plurality of sponge blocks (5). The side is coated with an insulating layer (5), the outer side of the insulating layer (5) is coated with a butyl rubber wrapped moisture-proof layer (6), the outer side of the butyl rubber wrapped moisture-proof layer (6) is coated with an EPDM rubber inner protective layer (7), the outer side of the EPDM rubber inner protective layer (7) is coated with an ETFE resin wrapped friction-reducing layer (8), the outer side of the ETFE resin wrapped friction-reducing layer (8) is coated with a copper wire wrapped total shielding layer (9), the outer side of the copper wire wrapped total shielding layer (9) is coated with a tensile fiber layer (10), and the outer side of the tensile fiber layer (10) is provided with a compression-resistant and wear-resistant layer (12).

2. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The inner ring surface of the compression and wear-resistant layer (12) is evenly and fixedly provided with a plurality of first protrusions (13), and the outer ring surface of the tensile fiber layer (10) is evenly and fixedly provided with a plurality of second protrusions (15), the first protrusions (13) and the second protrusions (15) are tightly fitted, and the gap between the first protrusions (13) and the second protrusions (15) is filled with elastic blocks (14).

3. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The inner wall of the tensile fiber layer (10) is evenly and annularly provided with connecting ribs (11); one side of the other end of the connecting rib (11) penetrates the interior of the copper wire wrapped total shielding layer (9) and the ETFE resin wrapped friction reducing layer (8) and is connected to the EPDM rubber inner protective layer (7).

4. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The sponge block (4) is provided with a plurality of air holes, and the sponge block (4) is arranged in a hexagonal shape.

5. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The insulating layer (5) is made of foamed FEP resin material.

6. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The thickness of the copper wire wrapped sub-shielding layer (1.2) is 0.08 mm to 0.2 mm, and the thickness of the copper wire wrapped total shielding layer (9) is 0.3 mm to 0.8 mm.

7. The tensile and anti-breaking multi-core shielded copper wire according to claim 1, characterized in that: The compression and wear-resistant layer (12) is made of nylon plastic material and has a thickness of 0.6 mm to 1.8 mm.