Combination cable used in comprehensive wiring system

By designing a combined cable that integrates over five types of data units, control units and serial port lines in the integrated wiring system, using a dual shielding structure and filling material, the problems of difficulty and cost of laying multiple cables are solved, and efficient and stable signal transmission and flexible installation are achieved.

CN222826126UActive Publication Date: 2025-05-02YOUYI CABLE (ZHANGJIAGANG) CO LTD
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Patent Information

Application Number
CN202420661218.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-05-02
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In an integrated wiring system, laying multiple cables increases difficulty and cost, affecting the flexibility and convenience of the system.

Method used

A combined cable for an integrated wiring system is designed. Through the integration of over five types of data units, the first control unit, the second control unit and the serial port wire, a double shielding structure of tinned copper wire braided layer and aluminum-plastic composite belt is adopted, and cotton rope and PE monofilament are filled in the cable to improve signal stability and cable flexibility.

Benefits of technology

It realizes versatility and versatility, reduces laying difficulty and installation space requirements, improves signal transmission rate and stability, reduces the impact of external electromagnetic interference, and extends the service life of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a combination cable used in a comprehensive wiring system, comprising a category 5-enhanced data unit, a first control unit, a second control unit and a serial port line, the category 5-enhanced data unit, the first control unit and the second control unit are twisted into a cable by taking the serial port line as a center, the serial port line is formed by twisting two first insulation core wires, and the serial port line is formed by twisting two second insulation core wires. A first belting layer is wound on the cabled super five-category data unit, the first control unit and the second control unit, a tinned copper wire braid layer is woven on the first belting layer, a first aluminum-plastic composite belt is wound on the tinned copper wire braid layer, a metal surface of the first aluminum-plastic composite belt is in contact with the tinned copper wire braid layer, and a metal surface of the second aluminum-plastic composite belt is in contact with the tinned copper wire braid layer. A second wrapping tape layer is wrapped on the first aluminum-plastic composite tape, and a flame-retardant layer and a sheath are sequentially extruded on the second wrapping tape layer. The cable has the advantages of high universality, convenience in laying in a comprehensive wiring system, high signal transmission speed and high stability.
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Description

Technical Field

[0001] The utility model relates to the field of cables, in particular to a combined cable used in an integrated wiring system. Background Art

[0002] The integrated wiring system is a transmission network used within buildings or building complexes. It can integrate different signals such as voice, data, video and control into a standardized system through unified planning and design according to their requirements and characteristics. It is equipped with wiring components and connection equipment (including wall-mounted sockets, etc.) that adapt to various terminal devices and open network structures, and can complete various information transmission tasks with different bandwidths, different rates and different code types. In the integrated wiring system, any information point can be connected to different types of terminal devices. When the number and location of terminal devices change, you only need to unplug the plug, insert a new socket, and connect a jumper-type device to the relevant connection equipment. No additional cables and sockets are required. Therefore, the flexibility and adaptability of the integrated wiring system are significantly stronger than the traditional professional wiring system, and it is easy to use and can save capital construction investment and maintenance costs. However, due to the special design of the integrated wiring system, multiple matching cables are required to meet the operation of various devices in the system, which increases the difficulty and cost of installation and laying. Utility Model Content

[0003] The utility model aims to provide a combined cable used in an integrated wiring system, which has high integration and can reduce the difficulty of laying in the integrated wiring system.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a combined cable for an integrated wiring system, comprising: a Category 5e data unit, a first control unit, a second control unit and a serial port line, wherein the Category 5e data unit, the first control unit and the second control unit are twisted into a cable with the serial port line as the center, the serial port line is formed by twisting two first insulated core wires, two Category 5e data units are arranged on both sides of the serial port line, the twisting pitches between the two Category 5e data units are different, the twisting pitches between the serial port line and the Category 5e data unit are also different, and the two second control units are located at the two Category 5e data units. On one side of the unit, the other two second control units and one first control unit are located on the other side of the two Category 5e data units, and the gaps between adjacent units are filled with filling ropes. A first tape layer is wrapped around the cabled Category 5e data unit, the first control unit and the second control unit, a tinned copper wire braided layer is woven on the first tape layer, a first aluminum-plastic composite tape is wrapped on the tinned copper wire braided layer, a metal surface of the first aluminum-plastic composite tape is in contact with the tinned copper wire braided layer, a second tape layer is wrapped around the first aluminum-plastic composite tape, and a flame retardant layer and a sheath are extruded sequentially on the second tape layer.

[0005] Furthermore, in the aforementioned combined cable used in an integrated wiring system, the wrapping direction of the first aluminum-plastic composite tape is opposite to the wrapping direction of the second tape layer.

[0006] Furthermore, in the aforementioned combined cable for use in an integrated wiring system, the flame retardant layer is coaxial with the sheath.

[0007] Furthermore, in the aforementioned combined cable used in an integrated wiring system, the braiding density of the tinned copper wire braided layer is ≥90%, and the overlapping rate of the first aluminum-plastic composite tape is >10%.

[0008] Furthermore, in the aforementioned combined cable for use in an integrated wiring system, the external gaps between adjacent Category 5e data units, the first control unit and the second control unit are filled with cotton ropes as filling ropes, and the gaps between the serial port line and the Category 5e data units, the first control unit and the second control unit are filled with PE monofilaments as filling ropes.

[0009] Furthermore, the aforementioned combined cable for use in an integrated wiring system, wherein the Category 5e data unit comprises: two second insulating core wires, the two second insulating core wires are twisted into a cable, the twisted gap is filled with polypropylene bulked yarn, a drainage wire is wrapped on the two second insulating core wires in the cable, a second aluminum-plastic composite tape is wrapped around the two second insulating core wires in the cable, the metal surface of the second aluminum-plastic composite tape faces inward and contacts with the drainage wire, and a third tape layer is wrapped around the second aluminum-plastic composite tape.

[0010] Furthermore, in the aforementioned combined cable for use in an integrated wiring system, the overlapping rate of the second aluminum-plastic composite tape is greater than 50%.

[0011] Furthermore, in the aforementioned combined cable used in an integrated wiring system, the wrapping direction of the second aluminum-plastic composite tape is opposite to the wrapping direction of the third tape layer.

[0012] Furthermore, the aforementioned combined cable for use in an integrated wiring system, wherein the first control unit comprises: seven third insulating core wires, the seven third insulating core wires are twisted into a cable in a 1+6 structure, the twisting pitch of the first control unit is different from the twisting pitch of the serial port line and the super five-category data unit, and the conductor cross-sectional area of ​​the third insulating core wire is 0.14mm 2 .

[0013] Furthermore, in the aforementioned combined cable for use in an integrated wiring system, the second control unit comprises: four single insulated core wires, the conductor cross-sectional area of ​​the single insulated core wires being 1 mm 2 .

[0014] The advantages of the utility model are: the super five data unit, the first control unit, the second control unit and the serial port line are integrated together so that they have multiple functions and improve versatility. Only one cable is needed to meet the operation of multiple devices in the integrated wiring system, which reduces the difficulty of laying and saves installation space. The use of the super five data unit can improve the signal transmission rate and signal transmission stability. The serial port line is set in the center so that the serial port line is closer to the reference level of the signal, which helps to maintain the stability of the signal and can reduce the influence of external electromagnetic interference on the model transmission of the serial port line to a certain extent. Because the first aluminum-plastic composite belt and The double shielding structure combined with the tinned copper wire braided layer can play a grounding role, so in the serial cable, only the two first insulated core wires need to be twisted into a cable, and there is no need to set up an additional ground wire. This not only reduces the production cost, but also improves the flexibility of the serial cable, reduces the mechanical stress on the cable when bending, and facilitates subsequent laying; the twisting pitch between the two Category 5e data units, the twisting pitch of the serial cable, the twisting pitch of the first control unit and the cabling pitch are all the same, which can reduce the signal crosstalk between the units; the double-layer co-extruded flame retardant layer and the sheath can improve the protection performance of the cable and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model relates to a combined cable used in an integrated wiring system. DETAILED DESCRIPTION

[0016] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and preferred embodiments.

[0017] like Figure 1As shown, the combined cable for use in an integrated wiring system described in the utility model comprises: a Category 5e data unit 1, a first control unit 2, a second control unit 3 and a serial port line 4. The Category 5e data unit 1, the first control unit 2 and the second control unit 3 are twisted into a cable with the serial port line 4 as the center. Placing the serial port line 4 in the center can make the serial port line 4 closer to the reference level of the signal, which helps to maintain the stability of the signal and can reduce the influence of external electromagnetic interference on the signal transmission of the serial port line 4 to a certain extent. Moreover, the Category 5e data units 1, the first control unit 2 and the second control unit 3 around it can provide good mechanical protection for it and will not be directly affected by external forces, thereby reducing the risk of damage. The two Category 5e data units 1 are arranged on both sides of the serial port line 4, which can reduce the crosstalk between the two Category 5e data units 1 and ensure the stability and reliability of the signal transmission of the Category 5e data units 1. The two second control units 3 are located on one side of the two Category 5e data units 1, and the other two second control units 3 and one first control unit 2 are located on the other side of the two Category 5e data units 1. The four second control units Arranging them in pairs can prevent the four second control units 3 from being too concentrated and causing signal crosstalk between each other. Cotton ropes 5 are filled in the external gaps of the adjacent Category 5e data units 1, the first control unit 2 and the second control unit 3 as filling ropes. Since the combined cable needs to be laid in the wall, the wall is easily damp due to the influence of the external environment. The water vapor in the damp wall is easy to penetrate into the combined cable. Although the amount of water vapor is small, it is also easy to affect the signal transmission performance of the combined cable. The cotton ropes 5 filled in the external gaps of each unit can prevent the small amount of water vapor from penetrating into the combined cable. Water vapor is absorbed to reduce the impact on the combined cable. PE monofilament 6 is filled in the gap between the serial port line 4 and the Category 5e data unit 1, the first control unit 2 and the second control unit 3 as a filling rope. The PE monofilament 6 has high wear resistance and tensile resistance. When the combined cable is bent during the laying process, the friction surface between each unit and the serial port line 4 can be reduced, and the tensile strength of the serial port line 4 can be correspondingly improved. Filling the cotton rope 5 and the PE monofilament 6 inside and outside respectively can not only ensure the roundness of the combined cable, but also prevent the units from being excessively concentrated together.A first tape layer 7 is wrapped around the cabled Category 5e data unit 1, the first control unit 2 and the second control unit 3. The first tape layer 7 fastens the cabled Category 5e data unit 1, the first control unit 2 and the second control unit 3 to the serial port line 4 to prevent them from loosening. A tinned copper wire braided layer 8 is woven on the first tape layer 7. The braiding density of the tinned copper wire braided layer 8 is ≥90%. A first aluminum-plastic composite tape 81 is wrapped around the tinned copper wire braided layer 8. The metal surface of the first aluminum-plastic composite tape 81 is in contact with the tinned copper wire braided layer 8. The overlap rate of the first aluminum-plastic composite tape 81 is greater than 10%. The double shielding structure combining the tinned copper wire braided layer 8 and the first aluminum-plastic composite tape 81 can improve the anti-interference performance of the combined cable and ensure the stable transmission of the signal. Moreover, because the shielding performance of the tinned copper wire braided layer 8 with a braiding density ≥90% is better, it can be The overlap rate of the first aluminum-plastic composite tape 81 is correspondingly reduced, so that when the first aluminum-plastic composite tape 81 has a certain shielding effect, the flexibility of the first aluminum-plastic composite tape 81 can be improved due to the smaller overlap rate, thereby improving the flexibility of the combined cable. A second wrapping layer 9 is wrapped on the first aluminum-plastic composite tape 81, and the wrapping direction of the second wrapping layer 9 is opposite to the wrapping direction of the first aluminum-plastic composite tape 81, which can reduce the stress concentration inside the combined cable, thereby enhancing the overall stability of the combined cable. A flame retardant layer 10 and a sheath 101 are sequentially extruded on the second wrapping layer 9. The sheath 101 cooperates with the flame retardant layer 10 to improve the protective performance of the combined cable. When the flame retardant layer 10 and the sheath 101 are co-extruded, it is necessary to ensure that the flame retardant layer 10 is coaxial with the sheath 101 to ensure the uniformity of the overall structure of the combined cable, thereby ensuring the mechanical strength and electrical performance of the combined cable.

[0018] The serial port line 4 is formed by twisting two first insulating core wires 41, and the two first insulating core wires 41 are a transmitting line and a receiving line respectively. Since the double-layer shielding layer composed of the tinned copper wire braided layer 8 and the first aluminum-plastic composite tape 81 in the combined cable can play a grounding role, there is no need to set an additional ground wire in the serial port line 4, which reduces the production cost and improves the flexibility of the serial port line 4. Since the serial port line 4 is located in the center, the mechanical stress on the combined cable when bending can be reduced, which is more convenient for the bending of the combined cable and more convenient when laying. The twisting pitch of the serial port line 4 is different from the cabling pitch to ensure the structural stability of the combined cable.

[0019] The Category 5e data unit 1 comprises: two second insulating core wires 11, the two second insulating core wires 11 are twisted into a cable, the twisting pitch of the two Category 5e data units 1 is different from the twisting pitch of the serial port line 4, which can reduce the signal crosstalk between the Category 5e data unit 1 and the serial port line 4, and the twisting gap is filled with a polypropylene bulked yarn 12, which can not only ensure the roundness of the Category 5e data unit 1, but also ensure the electrical performance of the Category 5e data unit 1 due to its good insulation. A drainage line 13 is wrapped around the two second insulating core wires 11 in the cable, and a second aluminum-plastic composite tape 14 is wrapped around the two second insulating core wires 11 in the cable, the overlap rate of the second aluminum-plastic composite tape 14 is greater than 50%, and the metal surface of the second aluminum-plastic composite tape 14 faces inward and overlaps with the drainage line. The wire 13 is in contact with the second aluminum-plastic composite tape 14, and the high overlap rate of the second aluminum-plastic composite tape 14 can improve the shielding effect of the second aluminum-plastic composite tape 14. The second aluminum-plastic composite tape 14 combined with the drainage wire 13 further improves the shielding effect, and can reduce the mutual crosstalk, external interference and return loss between the loops, thereby improving the signal transmission efficiency and quality of the super five data unit 1. A third wrapping layer 15 is wrapped on the second aluminum-plastic composite tape 14, and the wrapping direction of the third wrapping layer 15 is opposite to the wrapping direction of the second aluminum-plastic composite tape 14, thereby reducing the internal stress concentration of the super five data unit 1, thereby enhancing the overall stability of the super five data unit 1. The two super five data units 1 have different twisting pitches, which can eliminate the system coupling between the two, reduce interference, and improve their respective response speeds and control efficiency.

[0020] The first control unit 2 includes: seven third insulating core wires 21, the seven third insulating core wires 21 are twisted into a cable in a 1+6 structure, the twisting pitch of the first control unit 2 is different from the twisting pitch of the serial port line 4 and the super five data unit 1, reducing the signal crosstalk between the first control unit 2 and the super five data unit 1 and the serial port line 4, and the conductor cross-sectional area of ​​the third insulating core wire 21 is 0.14mm 2 , can be connected to information sockets, distribution frames, optical fiber connectors and other devices with low transmission current in the integrated wiring system. The second control unit 3 includes: four single insulated core wires, the conductor cross-sectional area of ​​the single insulated core wire is 1mm 2 It can be connected to devices with large transmission current, such as transfer points, network cabinets, and electrical protection equipment in the integrated wiring system. In this way, the corresponding control unit can be selected according to the different current requirements of the equipment. There will be no situation where large-diameter insulating core wires are used on small-current equipment, resulting in the large-diameter insulating core wires having too low resistance and affecting the efficiency of the electrical system. There will also be no situation where small-diameter insulating core wires are used on large-current equipment, resulting in the inability to carry the normal current of the equipment and causing the small-diameter insulating core wires to be overloaded and short-circuited.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modification or equivalent replacement that does not depart from the spirit and scope of the utility model should be included in the scope of protection of the claims of the utility model.

Claims

1. Combined cable used in integrated wiring system, characterized by: include: A Category 5e data unit, a first control unit, a second control unit and a serial port line. The Category 5e data unit, the first control unit and the second control unit are twisted into a cable with the serial port line as the center. The serial port line is formed by twisting two first insulating core wires. Two Category 5e data units are arranged on both sides of the serial port line. The twisting pitches between the two Category 5e data units are different, and the twisting pitches between the serial port line and the Category 5e data unit are also different. Two second control units are located on one side of the two Category 5e data units, and the other two second control units and one first control unit are located on the other side of the two Category 5e data units. Filling ropes are filled in the gaps between adjacent units. A first tape layer is wrapped around the cabled Category 5e data unit, the first control unit and the second control unit, a tinned copper wire braided layer is woven on the first tape layer, a first aluminum-plastic composite tape is wrapped on the tinned copper wire braided layer, a metal surface of the first aluminum-plastic composite tape is in contact with the tinned copper wire braided layer, a second tape layer is wrapped around the first aluminum-plastic composite tape, and a flame retardant layer and a sheath are sequentially extruded on the second tape layer.

2. The combined cable for use in an integrated wiring system according to claim 1, characterized in that: The wrapping direction of the first aluminum-plastic composite tape is opposite to the wrapping direction of the second tape layer.

3. The combined cable for use in an integrated wiring system according to claim 1, characterized in that: The flame retardant layer is coaxial with the sheath.

4. The combined cable for use in an integrated wiring system according to claim 1, characterized in that: The braiding density of the tinned copper wire braided layer is ≥90%, and the overlapping rate of the first aluminum-plastic composite tape is >10%.

5. The combined cable for use in an integrated wiring system according to claim 1, characterized in that: The outer gaps of adjacent Category 5e data units, the first control unit and the second control unit are filled with cotton ropes as filling ropes, and the gaps between the serial port line and the Category 5e data units, the first control unit and the second control unit are filled with PE monofilaments as filling ropes.

6. The combined cable for use in an integrated wiring system according to any one of claims 1 to 5, characterized in that: The Category 5e data unit includes: two second insulating core wires, the two second insulating core wires are twisted into a cable, the twisted gap is filled with polypropylene bulked yarn, a drainage wire is wrapped on the two second insulating core wires in the cable, a second aluminum-plastic composite tape is wrapped around the two second insulating core wires in the cable, the metal surface of the second aluminum-plastic composite tape faces inward and contacts with the drainage wire, and a third tape layer is wrapped around the second aluminum-plastic composite tape.

7. The combined cable for use in an integrated wiring system according to claim 6, characterized in that: The overlapping rate of the second aluminum-plastic composite tape is greater than 50%.

8. The combined cable for use in an integrated wiring system according to claim 7, characterized in that: The wrapping direction of the second aluminum-plastic composite tape is opposite to the wrapping direction of the third wrapping tape layer.

9. The combined cable for use in an integrated wiring system according to any one of claims 1 to 5, characterized in that: The first control unit comprises: seven third insulating core wires, the seven third insulating core wires are twisted into a cable in a 1+6 structure, the twisting pitch of the first control unit is different from the twisting pitch of the serial port line and the super five-category data unit, and the cross-sectional area of ​​the conductor in the third insulating core wire is 0.14mm 2 .

10. The combined cable for use in an integrated wiring system according to claim 9, characterized in that: The second control unit comprises: four single insulated core wires, the cross-sectional area of ​​the conductor in the single insulated core wire is 1mm 2 .