Novel insulator for power transmission

By designing a concave plastic frame and a hard quadrilateral structure on the power transmission insulator, and setting up triangular pyramid strips and reflective sequins, the existing insulators are difficult to replace, non-slip and inability to drive away birds, and the effect of rapid crushing, safe travel and convenient cleaning is achieved.

CN222826157UActive Publication Date: 2025-05-02QINGHAI ELECTRIC POWER DESIGN INST
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Patent Information

Application Number
CN202421591074.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-02
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing power transmission insulators are difficult to quickly break the glass parts when replaced, resulting in high physical energy consumption for power workers; the insulators do not have the function of anti-slip on the back, which increases the risk of staff when moving; the insulators cannot effectively prevent birds from staying and cleaning difficulties.

Method used

A new type of power transmission insulator was designed, using a concave plastic frame and a hard quadrilateral structure to facilitate the rapid breaking of tempered glass parts; a triangular pyramid strip is installed at the back of the iron cap to increase friction and prevent slipping; a reflective sequin is installed on the back of the iron cap to drive away birds and reduce cleaning work.

Benefits of technology

It realizes the rapid crushing function when replacing insulators, reduces the physical energy consumption of power workers; improves the safety of staff when traveling; effectively prevents birds from staying, and reduces the intensity of post-cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulators, in particular to a novel insulator for power transmission, which comprises an iron cap, an embedding groove is arranged at the top of the front end of the iron cap, a pin hole is arranged at the top of the rear end of the iron cap, a toughened glass part is fixedly connected to the bottom of the iron cap, and a steel foot matched with the embedding groove is fixedly connected to the middle position of the bottom of the iron cap. Knocking structures are arranged on the two sides of the top of the tempered glass and comprise an inverted concave plastic frame, pasting feet are fixedly connected to the two ends of the bottom of the concave plastic frame, and the bottom ends of the pasting feet are connected with the top end of the tempered glass part in an adhesive mode; a hard rectangular pyramid is arranged in the middle of the top end in the concave plastic frame, triangular pyramid-shaped strips are arranged on the two sides of the rear face of the iron cap, and a plurality of sets of light reflecting shining pieces are arranged in the middle of the rear face of the iron cap. The insulator for power transmission not only realizes a function of facilitating rapid crushing and a function of preventing skid on the back surface and facilitating walking, but also realizes a function of reflecting light at the top to repel birds, so that the safety performance is improved, the working intensity is reduced, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulators, in particular to a novel insulator for power transmission. Background Art

[0002] Insulators are widely used in power systems. They are generally external insulators that work under atmospheric conditions. Suspension insulators are widely used in transmission lines. They are generally made of insulating parts such as porcelain parts, glass parts and metal accessories such as steel feet, iron caps, flanges, etc. glued together or mechanically clamped.

[0003] At present, the common insulators for power transmission on the market are mostly similar in structure. In actual use, there are some functional deficiencies and room for improvement. For example, the glass parts made of tempered glass are relatively strong in themselves. When replacing them later, power workers need to smash them with hammers on the elevated platform. It is difficult to smash hard glass parts and they need to be hit repeatedly, which consumes a lot of physical energy for power workers. They do not have the function of being easy to smash quickly. Secondly, when power workers walk on the cables, they generally step on the back of the iron cap and move forward with it as the force point. The iron cap with a rounded surface is not easy to bear force when stepped on. Once it slips, it is extremely dangerous. It does not have the function of anti-slip and easy to step on the back. In addition, the common insulators on the market are all made by improving their own materials to prevent birds from pecking, but they cannot prevent birds from staying. Once birds land on the insulators, they are easily pierced by high-voltage arcs. Once birds are stuck between insulators, the insulators are contaminated, the insulation capacity is reduced, and it is troublesome to clean them later. They do not have the function of reflecting the light on the top to drive away birds. Utility Model Content

[0004] The purpose of the utility model is to provide a novel insulator for power transmission to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A novel insulator for power transmission, comprising an iron cap 1, wherein an embedding groove 2 is provided at the top of the front end of the iron cap 1, a pin hole 3 is provided at the top of the rear end of the iron cap 1 corresponding to the position of the embedding groove 2, a tempered glass piece 4 is fixedly connected to the bottom of the iron cap 1, and a steel foot 5 is fixedly connected to the middle position of the bottom of the iron cap 1, and the steel foot 5 is adapted to the embedding groove 2;

[0007] Both sides of the top of the tempered glass 4 are provided with knocking structures; the knocking structure includes an inverted concave plastic frame 6, and both ends of the bottom of the concave plastic frame 6 are fixedly connected to the inside with adhesive feet 7, and the bottom end of the adhesive foot 7 is adhesively connected to the top of the tempered glass piece 4; a hard quadrangular pyramid 8 is provided in the middle position of the inner top of the concave plastic frame 6, and the bottom end of the hard quadrangular pyramid 8 is higher than the top of the tempered glass piece 4.

[0008] Through the above technical solution, the adhesive feet at the bottom of the concave plastic frame facilitate connection with the surface of the tempered glass piece through the glue, the hard quadrangular pyramid and the tempered glass piece do not contact each other, and the sharp bottom of the quadrangular pyramid can quickly crack the tempered glass piece, so that it breaks into pieces and falls downward, which is convenient for quickly hitting the broken glass piece; it solves the problem that when the existing insulator is replaced later, the power workers need to smash it with a hammer on the elevated platform, the hard glass piece is difficult to smash, the power workers consume a lot of physical strength, and it is not convenient to smash it quickly.

[0009] Furthermore, triangular pyramidal bars 9 are respectively and vertically fixedly arranged on both sides of the rear end of the iron cap 1 . The triangular pyramidal bars 9 are integrally cast with the iron cap 1 , and the triangular pyramidal bars 9 are symmetrically distributed about the vertical center line of the iron cap 1 .

[0010] Through the above technical solution, the triangular pyramidal bar can be supported on the soles of the feet of power workers, which can increase friction, reduce the probability of slipping accidents during the movement of power workers, and improve the safety of workers when moving. Therefore, the setting of the triangular pyramidal bar can increase the friction of the feet, reduce the probability of slipping accidents, and solve the problem that the existing insulators do not have anti-slip on the back, which is not conducive to workers' stepping.

[0011] Furthermore, a plurality of groups of reflective sequins 10 arranged at equal intervals are glued to the rear end of the iron cap 1 .

[0012] Through the above technical solution, when the insulator is installed, the back of the iron cap 1 faces the sky, and the reflective sequins on the back of the iron cap reflect upward under light to form a dazzling light spot effect. Birds flying nearby will be stimulated, reducing the probability of them landing on the insulator, avoiding the staff's subsequent cleaning and reducing their overall work intensity.

[0013] Furthermore, the embedding groove 2 is a "T"-shaped structure to increase firmness.

[0014] Compared with the prior art, the power transmission insulator of the utility model has the following beneficial effects:

[0015] (1) By providing a concave plastic frame, adhesive feet and hard ceramic tetrahedron, when the insulator needs to be replaced, the power worker climbs up the tower and hits the top of the concave plastic frame with a hammer. The concave plastic frame is depressed by the force, and the hard ceramic tetrahedron fixed inside the concave plastic frame presses down to impact the surface of the tempered glass. The sharp bottom of the hard ceramic tetrahedron can quickly crack the tempered glass, causing it to break into pieces and fall downward, thus achieving the function of being easy to quickly crush;

[0016] (2) By providing the iron cap and the triangular pyramid strip, when the electric power workers need to walk on the cable, their feet generally step on the back of the iron cap, and the iron cap is pressed down by force, so that the connection between the embedded groove and the steel foot becomes tighter and will not easily loosen. The triangular pyramid strips on both sides of the top of the iron cap can be supported on the soles of the electric power workers' feet, thereby increasing the friction force, reducing the probability of slipping accidents of the electric power workers during walking, improving the safety of the workers during walking, and realizing the function of anti-skid and easy-to-step on the back;

[0017] (3) By providing a reflective sequin, when the insulator is installed, the back of the iron cap faces the sky. Under the sunlight, the reflective sequin reflects the sunlight upward to form a dazzling light spot effect. Birds flying nearby will be stimulated and quickly fly to the corresponding position, reducing the probability of them landing on the insulator, avoiding the staff from cleaning up later, reducing their overall work intensity, and realizing the function of top reflective bird repellent.

[0018] In summary, the power transmission insulator of the utility model not only realizes the function of being easy to crush quickly and having a non-slip back for easy walking, but also realizes the function of reflecting light on the top to drive away birds, thereby increasing safety performance, reducing work intensity, and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0020] Figure 1 This is a front view structural schematic diagram of the utility model;

[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0022] Figure 3 For the utility model Figure 2 A partial cross-section at the center is an enlarged structural diagram;

[0023] Figure 4 It is a side-view enlarged structural schematic diagram of the concave plastic frame of the utility model.

[0024] In the figure: 1. Iron cap; 2. Embedding groove; 3. Pin hole; 4. Tempered glass piece; 5. Steel foot; 6. Concave plastic frame; 7. Adhesive foot; 8. Hard four-sided pyramid; 9. Three-sided pyramid strip; 10. Reflective sequins. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The following embodiments are only used to illustrate the utility model but are not used to limit the scope of the utility model.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] Example 1

[0028] like Figure 1 , Figure 4 As shown, this embodiment proposes a new type of insulator for power transmission, including an iron cap 1, the top of the front end of the iron cap 1 is provided with an embedding groove 2, the embedding groove 2 is a "T"-shaped structure, the top of the rear end of the iron cap 1 is provided with a pin hole 3 corresponding to the position of the embedding groove 2, the bottom of the iron cap 1 is fixedly connected with a tempered glass piece 4, and the middle position of the bottom of the iron cap 1 is fixedly connected with a steel foot 5, and the steel foot 5 is adapted to the embedding groove 2. When in use, generally multiple groups of insulators are connected in series, the steel foot at the bottom of the upper insulator is inserted into the embedding groove at the front end of the iron cap of the lower insulator, and then a pin is driven into the pin hole at the rear end of the iron cap to engage the steel foot to prevent it from falling off, and multiple insulators are connected to form an insulating string.

[0029] Both sides of the top of the tempered glass 4 are provided with a knocking structure, and the knocking structure includes an inverted concave plastic frame 6, and both ends of the bottom of the concave plastic frame 6 are fixedly connected to the inside with adhesive feet 7, and the bottom end of the adhesive foot 7 is adhesively connected to the top of the tempered glass piece 4; a hard quadrangular pyramid 8 is provided in the middle position of the inner top of the concave plastic frame 6, and the bottom end of the hard quadrangular pyramid 8 is higher than the top of the tempered glass piece 4.

[0030] During specific implementation, the adhesive feet at the bottom of the concave plastic frame are connected to the surface of the tempered glass piece by glue, so that the concave plastic frame is fixed on the tempered glass. When replacing, the electrician uses a hammer to violently hit the top of the concave plastic frame, and the concave plastic frame is depressed by the force. The hard quadrangular pyramid fixed inside the concave plastic frame presses down to impact the surface of the tempered glass piece. The sharp bottom of the hard quadrangular pyramid can quickly crack the tempered glass piece, causing it to break into pieces and fall downward. The hard quadrangular pyramid and the tempered glass piece do not contact each other, which is convenient for quickly hitting the broken glass piece.

[0031] Example 2

[0032] like Figure 2 , Figure 3 As shown, triangular pyramidal bars 9 are vertically fixedly arranged on both sides of the rear end of the iron cap 1. The materials of the triangular pyramidal bars 9 and the iron cap 1 are consistent, and the two are integrally cast. The triangular pyramidal bars 9 are symmetrically distributed about the vertical center line of the iron cap 1.

[0033] In specific implementation, the triangular pyramidal bars 9 on both sides of the top of the iron cap 1 can be supported on the soles of the feet of the power workers, which can increase the contact surface and increase the friction, reduce the probability of slipping accidents of the power workers during the movement, and improve the safety of the workers during the movement.

[0034] Example 3

[0035] like Figure 3 The rear end of the iron cap 1 is glued with a plurality of reflective sequins 10 arranged at equal intervals.

[0036] In specific implementation, when the insulator is installed, the back of the iron cap faces the sky. The reflective sequins on the back of the iron cap reflect upward under light to form a dazzling light spot effect. Birds flying nearby will be stimulated, reducing the chance of them landing on the insulator, avoiding subsequent cleaning by staff and reducing their overall work intensity.

[0037] Working principle:

[0038] When the utility model is in use, firstly, generally multiple groups of insulators are connected in series with each other, and the steel foot 5 at the bottom of the upper insulator is inserted into the embedding groove 2 at the front end of the iron cap 1 of the lower insulator, and then a pin is driven into the pin hole 3 at the rear end of the iron cap 1 to engage the steel foot 5 to prevent it from falling off. Multiple insulators are connected to form an insulating string, which can connect the wire at a high potential with the pole tower at a low potential, and withstand the mechanical forces such as gravity and wind force of the wire. As the service life of the insulator is approaching, the power staff needs to break it and replace it with a new insulator. After the power worker climbs to the tower, he uses a hammer to violently hit the top of the concave plastic frame 6. The concave plastic frame 6 is depressed by the force, and the hard quadrangular pyramid 8 fixed inside the concave plastic frame 6 presses down to impact the surface of the tempered glass piece 4. The sharp bottom of the hard quadrangular pyramid 8 can quickly crack the tempered glass piece 4, causing it to fall off after being broken into pieces. The adhesive foot 7 at the bottom of the concave plastic frame 6 facilitates its connection with the surface of the tempered glass piece 4 through the glue.

[0039] When the electric power workers need to walk on the cables, their feet usually step on the back of the iron cap 1. The iron cap 1 is pressed down by force, and the connection between the embedded groove 2 and the steel foot 5 becomes tighter and will not be easily loosened. The triangular pyramid strips 9 on both sides of the iron cap 1 can be supported on the soles of the electric power workers, which match the pattern of the soles of the electric power workers' shoes. While increasing the contact surface, the friction can be increased, which reduces the probability of slipping accidents of the electric power workers during the walking process and improves the safety of the workers during the walking process. When the insulator is installed, the back of the iron cap 1 faces the sky. Under the sunlight, the reflective sequins 10 with a mirror surface on the upper surface reflect the sunlight upward, forming a dazzling light spot effect. Birds will be stimulated when flying nearby, and quickly return to the corresponding position, reducing the probability of them landing on the insulator and staying, avoiding the staff's later cleaning and reducing their overall work intensity.

[0040] It should be noted that all components in the present invention are universal standard parts or components known to technical personnel in the field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. At the same time, the standard parts used in the present invention can be purchased from the market, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and no specific description will be made here.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A new type of insulator for power transmission, characterized in that: It comprises an iron cap (1), the top of the front end of the iron cap (1) is provided with an embedding groove (2), the top of the rear end of the iron cap (1) is provided with a pin hole (3) at a position corresponding to the embedding groove (2), the bottom of the iron cap (1) is fixedly connected with a tempered glass piece (4), and the middle position of the bottom of the iron cap (1) is fixedly connected with a steel foot (5), and the steel foot (5) is adapted to the embedding groove (2); Both sides of the top of the tempered glass piece (4) are provided with a knocking structure; the knocking structure comprises an inverted concave plastic frame (6), both ends of the bottom of the concave plastic frame (6) are fixedly connected to the inside with adhesive feet (7), and the bottom end of the adhesive feet (7) is adhesively connected to the top of the tempered glass piece (4); a hard quadrangular pyramid (8) is provided at the middle position of the inner top of the concave plastic frame (6), and the bottom end of the hard quadrangular pyramid (8) is higher than the top of the tempered glass piece (4).

2. A novel insulator for power transmission according to claim 1, characterized in that: Triangular pyramidal bars (9) are respectively and vertically fixedly arranged on both sides of the rear end of the iron cap (1); the triangular pyramidal bars (9) are integrally cast with the iron cap (1); and the triangular pyramidal bars (9) are symmetrically distributed about the vertical center line of the iron cap (1).

3. A novel insulator for power transmission according to claim 1, characterized in that: The rear end of the iron cap (1) is glued with a plurality of groups of reflective sequins (10) arranged at equal intervals.

4. A novel insulator for power transmission according to claim 1, characterized in that: The embedding groove (2) is a "T"-shaped structure.