Automatic packaging device for inductor

Abstract

The utility model relates to the technical field of inductor production, in particular to an automatic inductor packaging device which comprises a supporting seat, a belt carrying and carrying mechanism arranged on the supporting seat, a packaging mechanism arranged on the supporting seat and a belt sealing and supplying mechanism. The belt carrying and taking mechanism comprises a first pinwheel, a second pinwheel, a material conveying channel, a driving motor and a material clamping sensing assembly, wherein the first pinwheel, the second pinwheel, the material conveying channel and the driving motor are arranged on the supporting base. The material clamping induction assembly comprises an induction shaft penetrating through the upper side end face and the lower side end face of the material conveying channel, a rotary cover plate connected to the upper end of the induction shaft, an induction piece connected to the lower end of the induction shaft and an induction switch arranged on the lower end face of the material conveying channel. When the inductor does not completely enter the carrier tape, the inductor pushes the rotary cover plate to rotate, the induction switch induces the rotation of the rotary cover plate and then sends out a feedback signal, the machine is stopped, a worker is reminded to handle the situation in time, and the situation of material blocking is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to an automatic inductor packaging device. Background Art

[0002] Inductor, also known as choke, reactor, dynamic reactor, is a component that can convert electrical energy into magnetic energy and store it. The structure of the inductor is similar to that of a transformer, but it has only one winding. The inductor has a certain inductance, it only hinders the change of current, and the inductor is widely used in various fields such as machinery and electricity. The inductor is generally composed of a skeleton, a coil winding, a shielding cover, a packaging material, a magnetic core, etc. Taking the chip inductor as an example, in the production and processing process, after completing all the processing steps, the inductor needs to be packaged for subsequent transportation and use. Generally speaking, the packaging process is generally to package the inductor onto the material tape, that is, to place the inductor onto a carrier tape with a receiving portion, and then cover the carrier tape with a sealing tape. The connection between the sealing tape and the carrier tape is generally made by gluing or heat sealing. The carrier tape is preset with a receiving portion for accommodating the inductor. The traditional operation is generally to manually place the inductor into the receiving portion, and then pass the carrier tape through the packaging equipment for packaging. However, this method is inefficient, especially when dealing with micro inductors. Due to their small size, the operation is more difficult. Therefore, a transfer device is now used to replace manual operation. However, the transfer device may not place the inductor accurately, which will affect the subsequent packaging effect. The material is also prone to jamming during the movement of the carrier tape, resulting in carrier tape tearing, product damage, and even equipment damage. Utility Model Content

[0003] In order to solve the above problems, the utility model provides an automatic inductor packaging device.

[0004] The utility model is implemented by the following scheme:

[0005] An automatic inductor packaging device comprises a base, a support base, a tape-carrying belt mechanism arranged on the support base, a packaging mechanism arranged on the support base, and a tape-sealing and supplying mechanism; the tape-carrying belt mechanism comprises a first needle wheel, a second needle wheel, and a material path arranged on the support base, a material-stuck sensing component arranged on the material path, and a driving motor for driving the first needle wheel and the second needle wheel, and the material path is located between the first needle wheel and the second needle wheel; the material-stuck sensing component comprises an induction shaft passing through the upper and lower end surfaces of the material path, a rotating cover plate connected to the upper end of the induction shaft, an induction member connected to the lower end of the induction shaft, and an induction switch arranged on the lower end surface of the material path and matching the induction member.

[0006] Furthermore, the packaging mechanism includes a fixed plate vertically arranged on one side of the support seat, a movable seat movably connected to the fixed plate, a driving cylinder arranged on the fixed plate for driving the movable seat to move in a vertical direction, a buffer cylinder arranged on the movable seat, and a packaging component connected to the output end of the buffer cylinder.

[0007] Furthermore, the tape sealing and supplying mechanism includes a loading tray arranged on the fixed plate and a plurality of guide posts arranged on the fixed plate.

[0008] Furthermore, the fixing plate is connected to a guide plate, the guide plate is located above the material feeding channel, and the guide plate is provided with a tape guiding groove for the tape sealing conductor.

[0009] Furthermore, the packaging assembly includes a heat-insulating seat connected to the output end of the buffer cylinder, a heat-insulating block connected to the bottom of the heat-insulating seat, and a packaging head connected to the bottom of the heat-insulating block.

[0010] Furthermore, the tape sealing and supplying mechanism includes a tension wheel arranged on the fixed plate.

[0011] Furthermore, a first belt pressing assembly is arranged at a position of the support seat corresponding to the first needle wheel, and a second belt pressing assembly is arranged at a position of the support seat corresponding to the second needle wheel. Both the first belt pressing assembly and the second belt pressing assembly include a belt pressing bracket rotatably connected to the support seat, and a belt pressing wheel arranged on the belt pressing bracket.

[0012] Furthermore, a tape groove is provided on the material path, the sensing axis is located on one side of the tape groove, and a limiting member for limiting the position of the rotating cover plate is provided on the other side of the tape groove.

[0013] Furthermore, a pressing plate is provided on the material feeding channel, and the rotating cover plate is located between the pressing plate and the first needle wheel.

[0014] Furthermore, the rotating cover plate is fan-shaped.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model provides a material jam sensing component on the material feeding path. When the inductor fails to completely enter the carrier, the inductor will push the rotating cover to rotate. The sensing switch senses the rotation of the rotating cover and sends a feedback signal to stop the machine and remind the staff to handle the problem in time to avoid material jam, thereby ensuring the packaging effect and avoiding damage to the carrier, products and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of an automatic inductor packaging device provided by the utility model.

[0018] Figure 2 for Figure 1 Enlarged view of part A in the middle.

[0019] Figure 3 This is a schematic diagram of the utility model from another angle.

[0020] Included in the picture are:

[0021] Support seat 1, carrying and belting mechanism 2, first needle wheel 21, second needle wheel 22, material path 23, material card sensing component 24, sensing shaft 241, rotating cover plate 242, sensing part 243, sensing switch 244, driving motor 25, tape groove 26, limiting part 27, pressing plate 28, packaging mechanism 3, fixed plate 31, movable seat 32, driving cylinder 33, buffer cylinder 34, packaging component 35, thermal insulation seat 351, thermal insulation block 352, packaging head 353, tape sealing and supply mechanism 4, loading tray 41, guide column 42, guide plate 43, tape guide groove 44, tension wheel 45, first tape pressing component 5, second tape pressing component 6. DETAILED DESCRIPTION

[0022] In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and drawings.

[0023] Reference Figures 1 to 3 The present embodiment provides an automatic inductor packaging device, including a base, a support base 1, a tape carrying mechanism 2 arranged on the support base 1, a packaging mechanism 3 arranged on the support base 1, and a tape sealing and supplying mechanism 4.

[0024] The carrier belt mechanism 2 includes a first pin wheel 21, a second pin wheel 22, a material path 23, a material blocking induction component 24, and a driving motor 25 for driving the first pin wheel 21 and the second pin wheel 22, and the material path 23 is located between the first pin wheel 21 and the second pin wheel 22. The first pin wheel 21 and the second pin wheel 22 can each be provided with a driving motor 25 for driving, and the driving motor 25 can also be provided with one, and the two pin wheels are driven to rotate through a synchronous belt. Driven by the first pin wheel 21 and the second pin wheel 22, the carrier belt can be moved to a set spacing each time, so that the transfer device can put the inductors one by one into the carrier belt.

[0025] The material jamming induction assembly 24 includes an induction shaft 241 that passes through the upper and lower end surfaces of the material runner 23, a rotating cover plate 242 connected to the upper end of the induction shaft 241, an induction member 243 connected to the lower end of the induction shaft 241, and an induction switch 244 that matches the induction member 243 and is arranged on the lower end surface of the material runner 23. When the inductor is not placed in the correct position, that is, the inductor cannot fully enter the accommodating portion, at this time, as the carrier moves, the inductor contacts the rotating cover plate 242, pushing the rotating cover plate 242 to rotate, and the induction switch 244 below senses the rotation of the rotating cover plate 242, and then sends a feedback signal, so that the machine can be stopped in time and the staff can be notified to operate, thereby avoiding jamming, thereby avoiding damage to the carrier, product, and equipment, and ensuring the packaging effect. In this embodiment, the rotating cover plate 242 is fan-shaped.

[0026] The packaging mechanism 3 includes a fixed plate 31 vertically arranged on one side of the support seat 1, a moving seat 32 movably connected to the fixed plate 31, a driving cylinder 33 arranged on the fixed plate 31 for driving the moving seat 32 to move in the vertical direction, a buffer cylinder 34 arranged on the moving seat 32, and a packaging component 35 connected to the output end of the buffer cylinder 34. The tape sealing and supplying mechanism 4 includes a loading tray 41 arranged on the fixed plate 31, and a plurality of guide columns 42 arranged on the fixed plate. The number of guide columns 42 can be set according to actual needs, and the main purpose is to guide the sealing tape to between the packaging component 35 and the carrier tape, so as to facilitate hot pressing packaging. In addition, the tape sealing and supplying mechanism 4 includes a tension wheel 45 arranged on the fixed plate 31. The setting of the buffer cylinder 34 can avoid hard contact of the sealing component during the packaging process, ensure the packaging quality, and also avoid damage to the packaging head 353 caused by impact.

[0027] The fixing plate 31 is connected to a guide plate 43, the guide plate 43 is located above the material path 23, and the guide plate 43 is provided with a tape guide groove 44 for the tape sealing wire. In this embodiment, the guide plate 43, the packaging assembly 35, and the second pin wheel 22 are sequentially arranged along the moving direction of the carrier tape.

[0028] The packaging assembly 35 includes a heat-insulating seat 351 connected to the output end of the buffer cylinder 34 , a heat-insulating block 352 connected to the bottom of the heat-insulating seat 351 , and a packaging head 353 connected to the bottom of the heat-insulating block 352 .

[0029] A first belt pressing assembly 5 is arranged at a position of the support seat 1 corresponding to the first needle wheel 21, and a second belt pressing assembly 6 is arranged at a position of the support seat 1 corresponding to the second needle wheel 22. The first belt pressing assembly 5 and the second belt pressing assembly 6 both include a belt pressing bracket rotatably connected to the support seat 1, and a belt pressing wheel arranged on the belt pressing bracket.

[0030] The material path 23 is provided with a tape groove 26, the sensing shaft 241 is located on one side of the tape groove 26, and the other side of the tape groove 26 is provided with a stopper 27 for limiting the position of the rotating cover plate 242. The aforementioned tape guide groove 44 corresponds to the position of the tape groove 26, thereby ensuring that the sealing tape can accurately cover the carrier tape.

[0031] A pressing plate 28 is disposed on the material conveying path 23, and the rotating cover plate 242 is located between the pressing plate 28 and the first pin wheel 21. The pressing plate 28 can ensure that the carrier tape will not deviate during the movement.

[0032] During operation, the sealing tape roll is first installed on the loading tray 41, and the tape is pulled out so that the tape passes through the guide column 42 and the guide plate 43 and reaches between the carrier tape and the packaging assembly 35. The carrier tape moves from the first pin wheel 21 to the second pin wheel 22. As the carrier tape moves, the inductors are sequentially placed in the carrier tape by the transfer device and reach the bottom of the packaging assembly 35. The packaging assembly 35 heat-seals the sealing tape and the carrier tape. After the heat sealing is completed, the carrier tape flows out from the second pin wheel 22. In addition, a carrier tape feeding and winding mechanism is required in the specific implementation to provide the carrier tape and collect the packaged tape.

[0033] The utility model provides a material jam sensing component 24 on the material path 23. When the inductor fails to completely enter the carrier, the inductor will push the rotating cover 242 to rotate. The sensing switch 244 senses the rotation of the rotating cover 242 and sends a feedback signal to stop the machine and remind the staff to handle it in time to avoid material jam, thereby ensuring the packaging effect and avoiding damage to the carrier, products and equipment.

[0034] In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For example, "up", "down", "left", "right", etc. are only used to indicate a relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0035] The terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0036] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.

Claims

1. An automatic inductor packaging device, characterized in that: It includes a support seat, a carrying and conveying mechanism arranged on the support seat, a packaging mechanism arranged on the support seat, and a tape sealing and supplying mechanism; the carrying and conveying mechanism includes a first needle wheel, a second needle wheel, and a material path arranged on the support seat, a material clamping sensing component arranged on the material path, and a driving motor for driving the first needle wheel and the second needle wheel, and the material path is located between the first needle wheel and the second needle wheel; the material clamping sensing component includes an induction shaft passing through the upper and lower end surfaces of the material path, a rotating cover plate connected to the upper end of the induction shaft, an induction component connected to the lower end of the induction shaft, and an induction switch arranged on the lower end surface of the material path and matching with the induction component.

2. The inductor automatic packaging device according to claim 1, characterized in that: The packaging mechanism includes a fixed plate vertically arranged on one side of the support seat, a moving seat movably connected to the fixed plate, a driving cylinder arranged on the fixed plate for driving the moving seat to move in a vertical direction, a buffer cylinder arranged on the moving seat, and a packaging component connected to the output end of the buffer cylinder.

3. The automatic inductor packaging device according to claim 2, characterized in that: The tape sealing and supplying mechanism comprises a loading tray arranged on the fixed plate and a plurality of guide posts arranged on the fixed plate.

4. The automatic inductor packaging device according to claim 2, characterized in that: The fixing plate is connected with a guide plate, the guide plate is located above the material conveying path, and the guide plate is provided with a tape guiding groove for the tape sealing conductor.

5. The automatic inductor packaging device according to claim 2, characterized in that: The packaging component comprises a heat-insulating seat connected to the output end of the buffer cylinder, a heat-insulating block connected to the bottom of the heat-insulating seat, and a packaging head connected to the bottom of the heat-insulating block.

6. The automatic inductor packaging device according to claim 2, characterized in that: The tape sealing and supplying mechanism comprises a tension wheel arranged on the fixing plate.

7. The automatic inductor packaging device according to claim 1, characterized in that: The position of the support seat corresponding to the first needle wheel is provided with a first belt pressing assembly, and the position of the support seat corresponding to the second needle wheel is provided with a second belt pressing assembly.

8. The automatic inductor packaging device according to claim 1, characterized in that: A tape groove is arranged on the material conveying path, the sensing axis is located on one side of the tape groove, and a limiting member for limiting the position of a rotating cover plate is arranged on the other side of the tape groove.

9. The automatic inductor packaging device according to claim 1, characterized in that: A pressing plate is arranged on the material conveying path, and the rotating cover plate is located between the pressing plate and the first needle wheel.

10. The automatic inductor packaging device according to claim 1, characterized in that: The rotating cover plate is fan-shaped.

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