Mining direct-current stabilized power supply
By spaced circuit board components in the mining DC voltage-regulating power supply and protecting these components in the sealed space, the problem of insufficient use of space for circuit board arrangement in the prior art is solved, the compact design of the equipment and efficient heat dissipation are achieved, and the portability and flexibility are improved.
Patent Information
- Application Number
- CN202421766076.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The circuit board layout of existing mining DC voltage-regulating power supplies does not fully consider the space utilization, resulting in a large area of equipment, affecting portability and installation flexibility.
A DC voltage-regulating power supply for mining is designed, and its circuit board components are arranged at intervals along the height direction of the shell, and the circuit components are protected by sealed space to avoid damage to dust or water vapor, and to make full use of the vertical space through vertical stacking and discharging.
It realizes the compact design of the equipment, reduces the footprint, improves portability and flexibility, while improving air circulation and heat dissipation efficiency, and extends the service life of the equipment.
Smart Images

Figure CN222827138U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of voltage-stabilized power supplies, in particular to a direct current voltage-stabilized power supply for mining. Background Art
[0002] The mining DC regulated power supply is a power supply device specially designed for mining environment. Its main function is to provide stable and reliable DC voltage output for mining equipment under unstable or fluctuating input voltage conditions.
[0003] In the prior art, in order to ensure the safety of the mine, equipment such as DC regulated power supplies for mines are designed to be explosion-proof. At present, the explosion-proof type of DC regulated power supplies used in mines is both flameproof and intrinsically safe. Among them, the flameproof type is to contain the possible explosion inside through a solid shell to ensure that the explosion will not spread to the external environment, thereby protecting the people and equipment around. The intrinsically safe type is to limit the energy in the circuit to ensure that even under the most unfavorable fault conditions, the sparks or thermal effects generated in the circuit will not ignite explosive gases or dust. The flameproof and intrinsically safe type means that the equipment has both a solid flameproof shell and an intrinsically safe circuit design.
[0004] Therefore, in order to ensure safe operation in potentially explosive gas or dust environments, the shell of the explosion-proof and intrinsically safe DC regulated power supply for mining usually needs to be designed to be very strong and sealed to withstand the pressure of the internal explosion without breaking, while preventing sparks or thermal effects from being transmitted to the external environment. This design leads to a large weight and volume of the shell, which occupies a large area, making transportation and installation inconvenient, especially in the space-limited underground mine environment. This increase in volume and weight makes the placement and layout of the equipment a major challenge. In addition, the layout of the circuit boards inside the mining DC regulated power supply also directly affects the overall volume and efficiency of the equipment. The traditional layout method may not fully consider the space utilization, resulting in the need for a larger space inside the shell to accommodate all the necessary components, further increasing the footprint of the equipment. This not only affects the portability and installation flexibility of the equipment, but may also make it difficult to find a suitable location for deployment in the small space under the mine. Utility Model Content
[0005] The purpose of the utility model is to overcome the above-mentioned technical deficiencies and provide a DC regulated power supply for mining, so as to solve the technical problem that the layout of the circuit boards inside the DC regulated power supply for mining in the prior art does not fully take into account the space utilization, resulting in the need for a larger space inside the shell to accommodate all necessary components, thereby further increasing the footprint of the equipment.
[0006] To achieve the above technical purpose, according to one aspect of the utility model: a mining DC regulated power supply is provided, comprising: a housing, a first circuit component, a second circuit component and a third circuit component, the housing having a sealed space; the first circuit component is arranged in the sealed space, and the first circuit component is close to the bottom of the housing; the first circuit component is electrically connected to an external power supply for converting the external power supply; the second circuit component is arranged in the sealed space, and the second circuit component is located above the first circuit component; the second circuit component is electrically connected to the first circuit component for controlling and adjusting the power converted by the first circuit component, and for monitoring the power supply status; the third circuit component is arranged in the sealed space, and the third circuit component is located above the second circuit component, the third circuit component is electrically connected to the second circuit component and the load respectively, and the third circuit component is communicatively connected to the terminal; the third circuit component is used to receive the first output power and the monitored power supply status data transmitted by the second circuit component, and transmit the first output power to the load and transmit the power supply status data monitored by the second circuit component to the terminal; wherein the first circuit component, the second circuit component and the third circuit component are arranged in sequence along the height direction of the housing.
[0007] Furthermore, the mining DC regulated power supply also includes: an energy storage component, which is arranged in a sealed space, the energy storage component is located on one side of the first circuit component, and the energy storage component is electrically connected to the second circuit component and the first circuit component respectively; wherein the second circuit component is also used to control the charging and discharging of the energy storage part of the energy storage component and monitor the charging and discharging state of the energy storage part of the energy storage component; when the energy storage part is in a discharging state, the output power of the energy storage part is transmitted to the first circuit component.
[0008] Furthermore, the mining DC regulated power supply also includes: a fixing component, which is installed on the bottom wall of the sealed space, and the first circuit component, the second circuit component, and the third circuit component are all arranged on the fixing component, and the first circuit component, the second circuit component, and the third circuit component are installed in the sealed space through the fixing component.
[0009] Furthermore, the mining DC regulated power supply further comprises: an energy storage component, a plurality of first locking members and a plurality of second locking members, the energy storage component being arranged on the fixed component, and the energy storage component being located at one side of the first circuit component, and the energy storage component being spaced apart from the first circuit component, the second circuit component and the third circuit component respectively; the plurality of first locking members being located at one side of the energy storage component away from the first circuit component, the plurality of first locking members being spaced apart along the width direction of the shell, and each of the first locking members being sequentially connected to the shell by passing through at least a portion of the energy storage component and the fixed component; the plurality of second locking members being located at a side of the fixed component away from the energy storage component At one side of the component, multiple second locking members are arranged in a one-to-one correspondence with the multiple first locking members, and each second locking member is arranged opposite to the corresponding first locking member, and the connecting rod of each second locking member protrudes from the bottom wall of the sealed space, and the connecting rod of each second locking member passes through the fixing component and is locked with the locking part of the corresponding second locking member; wherein, a plurality of connecting holes are provided on a side of the fixing component away from the energy storage component, and the plurality of connecting holes are arranged in a one-to-one correspondence with the second locking members, and the connecting rod of each second locking member passes through the corresponding connecting hole and is locked with the locking part of the corresponding second locking member.
[0010] Furthermore, a plurality of limiting holes are provided on the fixing component, and a plurality of connecting holes are arranged in one-to-one correspondence with the plurality of limiting holes, and each connecting hole is connected with the corresponding limiting hole. When the connecting rod of the second locking member passes through the connecting hole, the connecting rod of the second locking member is clamped in the limiting hole by moving the fixing component, so as to be limited by the limiting hole and the connecting rod of the second locking member.
[0011] Furthermore, the shell includes: a shell body and a cover body, the shell body is provided with an installation cavity and an installation port connected to the installation cavity, the first circuit component, the second circuit component and the third circuit component are all located in the installation cavity; the cover body is arranged on the shell body to seal the installation port; an observation window is arranged on the cover body; the inner wall of the shell body and the inner wall of the cover body form a sealed space; the mining DC regulated power supply also includes: a display screen, the display screen is installed on the inner wall of the cover body, and the display part of the display screen is arranged opposite to the observation window; the display screen is electrically connected to the third circuit component, and the display screen is used to display voltage data.
[0012] Furthermore, the mining DC regulated power supply also includes: a receiving component, which is arranged in a sealed space, the receiving component is communicatively connected with the second circuit component, the receiving component is used to receive instructions and send the instructions to the second circuit component, and the second circuit component performs corresponding actions according to the instructions.
[0013] Furthermore, the shell body includes: a main body and a connecting part, the main body is provided with a placement opening and a placement groove connected to the placement opening; the connecting part is arranged on the placement opening, and the connecting part protrudes from the main body, and an installation opening is arranged on the end surface of the connecting part corresponding to the placement opening, and the opening area of the installation opening is smaller than the opening area of the placement opening; wherein the main body and the connecting part form an installation cavity; when the cover body blocks the installation opening, the cover body is sleeved on the connecting part, and the cover body and the main body are abutted and positioned.
[0014] Furthermore, the connecting part includes: a top plate and an annular side plate, the top plate is provided with a mounting port; the annular side plate is arranged on the top plate, and the annular side plate is arranged toward the main body, and at least a portion of the annular side plate is inserted into the placement groove; wherein, the mining DC regulated power supply also includes a plurality of fixings, the plurality of fixings are arranged at intervals along the circumferential direction of the main body, and the connecting part is connected to the main body through the plurality of fixings.
[0015] Furthermore, the mining DC regulated power supply is a mining encapsulated and intrinsically safe regulated power supply.
[0016] Beneficial effects:
[0017] By applying the technical solution of the utility model, the mining DC regulated power supply provided by the utility model simply arranges a shell, a first circuit component, a second circuit component and a third circuit component, and the first circuit component, the second circuit component and the third circuit component are arranged in a sealed space of the shell. Then, the first circuit component, the second circuit component and the third circuit component are sealed and protected by the sealed space of the shell to prevent pollutants such as dust or water vapor from entering the shell to damage the circuit components, thereby improving the service life of the mining DC regulated power supply, and at the same time preventing the internal circuit from generating sparks or high temperatures when a fault occurs, thereby avoiding ignition of explosive gases or dust around, thereby ensuring the safety of equipment and personnel. At the same time, the first circuit component, the second circuit component and the third circuit component are arranged in sequence along the height direction of the shell. By vertically stacking and arranging the first circuit component, the second circuit component and the third circuit component, the vertical space is fully utilized and the space utilization rate is fully considered, so as to avoid the components occupying too much space in the horizontal direction, thereby making the DC regulated power supply for mining more compact as a whole, reducing the demand for horizontal space, thereby saving the floor space of the equipment, reducing the demand for expensive space, thereby reducing costs to a certain extent, and improving the portability and flexibility of the DC regulated power supply for mining, and facilitating placement in the narrow space under the mine. In addition, the spacing of each circuit component helps to improve air circulation, improve heat dissipation efficiency, and prevent overheating caused by overly dense components. The DC regulated power supply for mining has a simple structure and can effectively solve the technical problem that the circuit board arrangement inside the DC regulated power supply for mining in the prior art does not fully consider the space utilization rate, resulting in the need for a larger space in the shell to accommodate all necessary components, thereby further increasing the floor space of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The structure diagram of an embodiment of the DC regulated power supply for mining of the utility model is shown;
[0019] Figure 2 A schematic diagram showing the connection between the fixed component and the first circuit component, the second circuit component, the third circuit component and the energy storage component in the embodiment of the mining DC regulated power supply of the utility model is shown;
[0020] Figure 3 A schematic diagram showing the connection between the cover and the display screen in an embodiment of the mining DC regulated power supply of the utility model is shown;
[0021] Figure 4 A schematic diagram of the structure of the DC regulated power supply for mining with the cover removed is shown in an embodiment of the utility model;
[0022] Figure 5 The schematic diagram shows a structure in which the main body and the connecting part are detachably connected in an embodiment of the mining DC regulated power supply of the utility model.
[0023] The above drawings include the following reference numerals:
[0024] 1. Shell; 10. Mounting cavity; 11. Shell body; 111. Main body; 1111. Placement port; 1112. Placement groove; 112. Connecting part; 1121. Top plate; 1122. Annular side plate; 12. Cover; 120. Observation window; 13. Mounting port; 14. Handle; 2. First circuit component; 3. Second circuit component; 4. Third circuit component; 5. Energy storage component; 50. Energy storage unit; 51. Battery protective cover ; 52. Mounting plate; 53. Wire tie; 6. Fixing component; 61. Connecting hole; 7. First locking member; 8. Second locking member; 81. Connecting rod; 82. Locking part; 9. Display screen; 90. Display part; 100. First supporting member; 200. Second supporting member; 300. Third locking member; 400. Power input interface; 500. Ground terminal; 600. Communication interface; 700. Power output interface; 800. Fixing member. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0026] See also Figures 1 to 5According to an embodiment of the utility model, the utility model provides a DC regulated power supply for mining, comprising: a housing 1, a first circuit component 2, a second circuit component 3 and a third circuit component 4, the housing 1 having a sealed space; the first circuit component 2 is arranged in the sealed space, and the first circuit component 2 is close to the bottom of the housing 1; the first circuit component 2 is electrically connected to an external power supply for converting the external power supply; the second circuit component 3 is arranged in the sealed space, and the second circuit component 3 is located above the first circuit component 2; the second circuit component 3 is electrically connected to the first circuit component 2 for controlling and adjustment, and for monitoring the power status; the third circuit component 4 is arranged in the sealed space, and the third circuit component 4 is located above the second circuit component 3, the third circuit component 4 is electrically connected to the second circuit component 3 and the load respectively, and the third circuit component 4 is communicatively connected to the terminal; the third circuit component 4 is used to receive the first output power and the monitored power status data transmitted by the second circuit component 3, and transmit the first output power to the load and transmit the power status data monitored by the second circuit component 3 to the terminal; wherein the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in sequence along the height direction of the shell 1.
[0027] It can be seen that the mining DC regulated power supply provided by the utility model simply arranges a shell 1, a first circuit component 2, a second circuit component 3 and a third circuit component 4, and the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in a sealed space of the shell 1. Then, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are sealed and protected by the sealed space of the shell 1 to prevent pollutants such as dust or water vapor from entering the shell 1 to damage the circuit components, thereby improving the service life of the mining DC regulated power supply, and at the same time preventing the internal circuit from generating sparks or high temperatures when a fault occurs, thereby avoiding ignition of surrounding explosive gases or dust, thereby ensuring the safety of equipment and personnel. At the same time, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in sequence along the height direction of the housing 1. By vertically stacking and arranging the first circuit component 2, the second circuit component 3 and the third circuit component 4, the vertical space is fully utilized and the space utilization rate is fully considered, so as to avoid the components occupying too much space in the horizontal direction, thereby making the DC regulated power supply for mining more compact as a whole, reducing the demand for horizontal space, thereby saving the floor space of the equipment, reducing the demand for expensive space, thereby reducing costs to a certain extent, and improving the portability and flexibility of the DC regulated power supply for mining, and facilitating placement in a small space under the mine. In addition, the spacing of each circuit component helps to improve air circulation, improve heat dissipation efficiency, and prevent overheating caused by overly dense components. The DC regulated power supply for mining has a simple structure and can effectively solve the technical problem that the circuit board arrangement inside the DC regulated power supply for mining in the prior art does not fully consider the space utilization rate, resulting in the need for a larger space in the housing to accommodate all necessary components, thereby further increasing the floor space of the equipment.
[0028] The first output power mentioned above refers to further voltage regulation of at least part of the power after the second circuit component 3 receives the power converted from the first circuit component 2 to adapt to the voltage requirements of a specific load. This part of the power after regulation is the first output power.
[0029] Furthermore, the first circuit component 2 is a power conversion circuit board, the second circuit component 3 is a power control circuit board, and the third circuit component 4 is an interface circuit board.
[0030] Among them, the power conversion circuit board is used to convert the input power and transmit the converted power to the power control circuit board, which regulates and controls the power voltage, monitors the power status, and transmits the voltage suitable for the load to the interface circuit board, which transmits it to the load. At the same time, the power status data monitored by the power control circuit board will also be transmitted to the terminal by the interface circuit board.
[0031] Specifically, Figure 2 As shown, the mining DC regulated power supply also includes a plurality of first support members 100, which are evenly spaced along the circumferential direction of the first circuit component 2, and the first circuit component 2 is connected to the second circuit component 3 through the plurality of first support members 100, so that the second circuit component 3 is spaced above the first circuit component 2.
[0032] Preferably, there are four first support members 100 , and the four first support members 100 are located at four corners of the first circuit component 2 .
[0033] Specifically, Figure 2 As shown, the mining DC regulated power supply also includes a plurality of second support members 200, which are evenly spaced along the circumferential direction of the third circuit component 4. The third circuit component 4 is connected to the second circuit component 3 through the plurality of second support members 200, so that the third circuit component 4 is spaced above the second circuit component 3.
[0034] Preferably, there are four second support members 200 , and the four second support members 200 are located at four corners of the third circuit component 4 .
[0035] Specifically, Figure 2 and Figure 4 As shown, the DC regulated power supply for mining further includes: an energy storage component 5, which is arranged in a sealed space, located at one side of the first circuit component 2, and electrically connected to the second circuit component 3 and the first circuit component 2 respectively; wherein the second circuit component 3 is also used to control the energy storage part 50 of the energy storage component 5 to charge and discharge and monitor the charge and discharge state of the energy storage part 50 of the energy storage component 5; when the energy storage part 50 is in a discharge state, the output power of the energy storage part 50 is transmitted to the first circuit component 2. With such a structural arrangement, the energy storage component 5 is arranged so that when there is no external power supply, the energy storage component 5 can be used to provide power to the load to ensure normal operation of the load.
[0036] Furthermore, if Figure 2 As shown, the energy storage part 50 of the energy storage component 5 is an energy storage battery pack. The energy storage battery pack includes at least one energy storage battery. The energy storage component 5 also includes: a battery protective cover 51, a mounting plate 52, and a plurality of wire ties 53. The battery protective cover 51 is used to wrap the plurality of energy storage batteries to achieve physical protection. The wrapped energy storage part 50 is mounted on the mounting plate 52. The mounting plate 52 is provided with two positioning grooves. The two positioning grooves are respectively arranged on both sides of the mounting plate 52 and are arranged correspondingly. The plurality of wire ties 53 fix the energy storage part 50 on the mounting plate 52, and when the plurality of wire ties 53 are bundled, the plurality of wire ties 53 are located in the positioning grooves.
[0037] Furthermore, the first circuit component 2 (i.e., the power conversion circuit board) is electrically connected to the energy storage unit 50 and the external power supply respectively; the second circuit component 3 (i.e., the power control circuit board) is electrically connected to the first circuit component 2 (i.e., the power conversion circuit board), and at the same time, the second circuit component 3 (i.e., the power control circuit board) is also electrically connected to the energy storage unit 50 and the third circuit component 4 (i.e., the interface circuit board) respectively, and at the same time, the third circuit component 4 (i.e., the interface circuit board) is respectively connected to the load and the terminal as well as the remaining components.
[0038] Among them, the second circuit component 3 (i.e., the power control circuit board) can control the on / off operation of the mining DC regulated power supply. When the second circuit component 3 (i.e., the power control circuit board) performs the power-on action, it will start the entire power supply system. If there is an external power supply, the external power supply will transmit electricity to the first circuit component 2 (i.e., the power conversion circuit board), and the first circuit component 2 (i.e., the power conversion circuit board) will perform power conversion, convert the AC power of the external power supply into a lower voltage DC power, and then transmit it to the second circuit component 3 (i.e., the power control circuit board), and the second circuit component 3 (i.e., the power control circuit board) will adjust the voltage of the converted power supply. At the same time, the power conversion of the first circuit component 2 (i.e., the power conversion circuit board) and the energy storage state of the energy storage unit 50 will be monitored. If the energy storage unit 50 needs to be charged, the converted power supply will be shunted, one part is used to meet the load demand, and the other part is used to charge the energy storage unit 50. During the charging process, the second circuit component 3 (i.e., the power control circuit board) will adjust the voltage of the power supply to ensure that the charging voltage and the output voltage meet the requirements. Then, the power supply with the voltage that meets the load voltage is transmitted to the third circuit component 4 (i.e., the interface circuit board), and is transmitted to the load by the third circuit component 4 (i.e., the interface circuit board). In addition, the second circuit component 3 (i.e., the power control circuit board) transmits data such as the power monitoring status of the energy storage unit 50, the monitoring status of the power conversion of the first circuit component 2 (i.e., the power conversion circuit board), and the power distribution status of the second circuit component 3 (i.e., the power control circuit board) to the third circuit component 4 (i.e., the interface circuit board), and is transmitted to the terminal (i.e., the management terminal) by the third circuit component 4 (i.e., the interface circuit board) to realize remote monitoring and data analysis.
[0039] If there is no external power supply or the power supply capacity of the external power supply cannot meet the load demand, the second circuit component 3 (i.e., the power control circuit board) will control the energy storage unit 50 to discharge, and transmit the power output of the energy storage unit 50 and / or the power output of the external power supply to the first circuit component 2 (i.e., the power conversion circuit board), and the first circuit component 2 (i.e., the power conversion circuit board) will perform power conversion, convert the input power into a lower voltage direct current, and then transmit it to the second circuit component 3 (i.e., the power control circuit board), and the second circuit component 3 (i.e., the power control circuit board) will adjust the voltage of the converted power to meet the load demand. At the same time, it will monitor the power conversion of the first circuit component 2 (i.e., the power conversion circuit board) and the energy storage state of the energy storage unit 50. Then, the power with the voltage that meets the load voltage is transmitted to the third circuit component 4 (i.e., the interface circuit board), and the third circuit component 4 (i.e., the interface circuit board) transmits it to the load. In addition, the second circuit component 3 (i.e., the power control circuit board) will transmit data such as the power monitoring status of the energy storage unit 50 and the monitoring status of the power conversion of the first circuit component 2 (i.e., the power conversion circuit board) to the third circuit component 4 (i.e., the interface circuit board), which will be transmitted to the terminal (i.e., the management terminal) by the third circuit component 4 (i.e., the interface circuit board) to realize remote monitoring and data analysis.
[0040] Specifically, Figure 2 As shown, the DC stabilized power supply for mining further includes: a fixing component 6, the fixing component 6 is mounted on the bottom wall of the sealed space, the first circuit component 2, the second circuit component 3, and the third circuit component 4 are all arranged on the fixing component 6, and the first circuit component 2, the second circuit component 3, and the third circuit component 4 are installed in the sealed space through the fixing component 6. With such a structural arrangement, the first circuit component 2, the second circuit component 3, and the third circuit component 4 are all arranged on the fixing component 6, and the first circuit component 2, the second circuit component 3, and the third circuit component 4 are installed in the sealed space through the fixing component 6. It can be seen that through the fixing component 6, all circuit components can be installed and removed as a whole, which greatly simplifies the installation process, reduces the time and complexity of handling each component separately, and improves the installation efficiency. In addition, the fixing component 6 provides a stable support to ensure that the circuit components remain stable when the equipment is running, and reduces circuit failures caused by vibration or movement. This structural design helps to improve the reliability and durability of the entire equipment. In addition, concentrating all circuit components on the fixing component 6 can more effectively utilize the layout in the sealed space, avoid the space waste that may be generated when each component is installed independently, and help to achieve a compact design of the equipment.
[0041] Specifically, the energy storage component 5 is arranged on the fixing component 6, and the energy storage component 5 is located at one side of the first circuit component 2, and the energy storage component 5 is spaced apart from the first circuit component 2, the second circuit component 3 and the third circuit component 4 respectively; the mining DC regulated power supply also includes: a plurality of first locking members 7, the plurality of first locking members 7 are located at a side of the energy storage component 5 away from the first circuit component 2, the plurality of first locking members 7 are spaced apart along the width direction of the shell 1, and each first locking member 7 sequentially passes through at least a portion of the energy storage component 5 and the fixing component 6 to be connected to the shell 1; a plurality of second locking members 8, the plurality of second locking members 8 are located at a side of the fixing component 6 away from the energy storage component 5, and the plurality of second locking members 8 are spaced apart from the fixing component 6. The second locking members 8 are arranged one by one with the plurality of first locking members 7, and each second locking member 8 is arranged opposite to the corresponding first locking member 7, the connecting rod 81 of each second locking member 8 protrudes from the bottom wall of the sealed space, and the connecting rod 81 of each second locking member 8 passes through the fixing member 6 to be locked with the locking portion 82 of the corresponding second locking member 8; wherein, a plurality of connecting holes 61 are arranged on the side of the fixing member 6 away from the energy storage member 5, and the plurality of connecting holes 61 are arranged one by one with the second locking members 8, and the connecting rod 81 of each second locking member 8 passes through the corresponding connecting holes 61 to be locked with the locking portion 82 of the corresponding second locking member 8. With such a structural arrangement, a plurality of connecting rods 81 of the second locking members 8 are arranged on the bottom wall of the sealed space, and the connecting rod 81 of each second locking member 8 protrudes from the bottom wall of the sealed space, thereby facilitating the positioning of the fixing member 6 and ensuring that the fixing member 6 can be accurately installed at the specified position. At the same time, the connecting rod 81 of each second locking member 8 passes through the corresponding connecting hole 61 and is locked with the locking portion 82 of the corresponding second locking member 8, thereby fixing the fixing member 6 so that the fixing member 6 is firmly connected to the housing 1. Here, each first locking member 7 passes through at least part of the energy storage member 5 and the fixing member 6 in sequence and is connected to the housing 1, thereby further strengthening the firmness of the connection between the fixing member 6 and the housing 1 through each first locking member 7, and making the locking force evenly distributed, ensuring that the fixing member 6 can be stably installed inside the mining DC regulated power supply, and avoiding displacement of the fixing member 6 due to vibration or movement of the equipment.
[0042] The width direction of the middle shell 1 is Figure 4 Arrow A in the middle points to the direction.
[0043] Preferably, the first locking member 7 is a first bolt or a first screw, the connecting rod 81 of the second locking member 8 is a bolt rod, and the locking portion 82 of the second locking member 8 is a nut.
[0044] Furthermore, the fixing component 6 is an adapter plate, and the energy storage component, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are mounted on a mounting portion of the adapter plate.
[0045] Specifically, the fixing part 6 is also provided with a plurality of limiting holes, and the plurality of communicating holes 61 are arranged one by one with the plurality of limiting holes, and each communicating hole 61 is connected with the corresponding limiting hole. When the connecting rod 81 of the second locking member 8 passes through the communicating hole 61, the fixing part 6 is moved to clamp the connecting rod 81 of the second locking member 8 in the limiting hole, so as to limit the connecting rod 81 of the second locking member 8 through the limiting hole. With such a structural setting, the cooperation between the limiting hole and the connecting rod 81 ensures the firm fixation of the second locking member 8 on the fixing part 6, improves the structural stability and mechanical strength of the whole device, and reduces the loosening of the parts caused by vibration or movement. And the fast positioning and fixing of the connecting rod 81 of the second locking member 8 is realized, the position accuracy of the fixing part 6 during installation is ensured, and it is conducive to the efficient assembly and maintenance of the equipment. In addition, the combination of the limiting hole and the connecting rod 81 provides a safe locking mechanism to prevent the parts from falling off due to misoperation, and improves the safety of the equipment.
[0046] Furthermore, when the connecting rod 81 of the second locking member 8 is clamped in the limiting hole, the locking portion 82 of each second locking member 8 is sleeved on the corresponding connecting rod 81 for locking cooperation. This further enhances the connection strength and stability between the fixing component 6 and the housing 1. Through the clamping of the connecting rod 81 with the limiting hole and the tightening of the connecting rod 81 by the locking portion 82, the fixing component 6 can be firmly positioned inside the housing 1, and the loosening or displacement of components caused by vibration or movement can be reduced.
[0047] Furthermore, during the installation process, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are first installed on the fixing component 6, and then the fixing component 6 is installed in the housing 1, and then the energy storage component 5 is installed on the fixing component 6, and then the energy storage component 5 is fixed to the fixing component 6 by multiple first locking members 7, and at the same time, the connection firmness between the fixing component 6 and the housing is further strengthened.
[0048] Specifically, Figure 1 , Figures 3 to 5 As shown, the housing 1 comprises: a housing body 11 and a cover body 12. The housing body 11 is provided with an installation cavity 10 and an installation opening 13 communicating with the installation cavity 10. The first circuit component 2, the second circuit component 3 and the third circuit component 4 are all located in the installation cavity 10. The cover body 12 is arranged on the housing body 11 to block the installation opening 13. Such a structural arrangement is convenient for installation, maintenance and disassembly.
[0049] Specifically, Figures 1 to 5As shown, an observation window 120 is provided on the cover body 12; the inner wall of the shell body 11 and the inner wall of the cover body 12 enclose a sealed space; the mining DC regulated power supply also includes: a display screen 9, the display screen 9 is installed on the inner wall of the cover body 12, and the display part 90 of the display screen 9 is arranged opposite to the observation window 120; the display screen 9 is electrically connected to the third circuit component 4, and the display screen 9 is used to display voltage data.
[0050] Furthermore, the display screen 9 specifically displays the energy storage status and the charging and discharging status of the energy storage unit 50 .
[0051] Furthermore, the second circuit component 3 (i.e., the power control circuit board) will transmit the power monitoring status of the energy storage unit 50 and the charging and discharging status of the energy storage unit 50 to the third circuit component 4 (i.e., the interface circuit board), and then transmitted to the display screen 9 by the third circuit component 4 (i.e., the interface circuit board).
[0052] Specifically, the mining DC regulated power supply also includes: a receiving component, which is arranged in a sealed space, the receiving component is communicatively connected with the second circuit component 3, the receiving component is used to receive instructions, and send the instructions to the second circuit component 3, and the second circuit component 3 performs corresponding actions according to the instructions.
[0053] Furthermore, the receiving component is electrically connected to the third circuit component 4 (ie, the interface circuit board), and the instructions received by the receiving component are transmitted to the second circuit component 3 (ie, the power control circuit board) through the third circuit component 4 (ie, the interface circuit board).
[0054] Preferably, the receiving component is an infrared collecting device.
[0055] Furthermore, the staff transmits instructions (for example, power on / off instructions, voltage parameter adjustment instructions, alarm setting instructions, etc.) through an infrared handheld collector. After the receiving component (i.e., the infrared collection device) receives the instruction, it is transmitted to the second circuit component 3 (i.e., the power control circuit board) through the third circuit component 4 (i.e., the interface circuit board). The second circuit component 3 (i.e., the power control circuit board) performs corresponding actions according to the instruction.
[0056] Specifically, Figure 4 and Figure 5As shown, the shell body 11 includes: a main body 111 and a connecting part 112, the main body 111 is provided with a placement opening 1111 and a placement groove 1112 connected to the placement opening 1111; the connecting part 112 is arranged on the placement opening 1111, and the connecting part 112 is protruded from the main body 111, and an installation opening 13 is provided on the end surface of the connecting part 112 corresponding to the placement opening 1111, and the opening area of the installation opening 13 is smaller than the opening area of the placement opening 1111; wherein, the main body 111 and the connecting part 112 surround the installation cavity 10; when the cover body 12 blocks the installation opening 13, the cover body 12 is sleeved on the connecting part 112, and the cover body 12 and the main body 111 are abutted and positioned. With such a structural setting, through the coordinated design of the connecting part 112 and the main body 111, and the sealing of the installation port 13 by the cover body 12, a multi-layer sealing structure is formed, which effectively isolates the external environment, prevents dust, moisture, corrosive gases, etc. from entering the interior of the device, and protects the internal circuit from pollution and erosion.
[0057] Furthermore, the shell body 11 and the cover body 12 are connected by a plurality of third locking members 300 , and the plurality of third locking members 300 are arranged at intervals along the circumferential direction of the cover body 12 , and each third locking member 300 passes through the cover body 12 to be connected to the main body 111 .
[0058] In a first embodiment of the connection between the main body 111 and the connecting portion 112 provided by the present invention, the main body 111 and the connecting portion 112 are integrally formed.
[0059] In the second embodiment of the connection between the main body 111 and the connecting portion 112 provided by the present invention, the main body 111 and the connecting portion 112 are detachably connected.
[0060] Specifically, Figure 5As shown, the connecting portion 112 includes: a top plate 1121 and an annular side plate 1122, the top plate 1121 is provided with a mounting port 13; the annular side plate 1122 is arranged on the top plate 1121, and the annular side plate 1122 is arranged toward the main body 111, and at least part of the annular side plate 1122 is inserted into the placement groove 1112; wherein, the mining DC regulated power supply also includes a plurality of fixing members 800, and the plurality of fixing members 800 are arranged at intervals along the circumferential direction of the main body 111, and the connecting portion 112 is connected to the main body 111 through the plurality of fixing members 800. With such a structural arrangement, if the size of the fixing component 6 and / or the circuit board is larger than the opening area of the installation opening 13, the fixing component 6, each circuit board and the energy storage component 5 can be first installed in the main body 111 through the placement groove 1112 of the main body 111, and then the connecting part 112 is installed on the main body 111, and finally the cover 12 is installed on the shell body 11, so that the part of the connecting part 112 protruding from the main body 111 is inserted in the cover 12. It can be seen that the detachable connection between the main body 111 and the connecting part 112 can ensure that the DC regulated power supply for mining is more compact as a whole, and also ensure the convenience and efficiency of assembly of the DC regulated power supply for mining.
[0061] Specifically, the housing 1 further includes a handle 14, and there are two handles 14, which are respectively disposed on the first side plate of the main body 111 and the second side plate of the main body 111, and the two handles 14 are disposed opposite to each other for easy carrying. Alternatively, there is one handle 14, which is disposed on the first side plate of the main body 111 or the second side plate of the main body 111.
[0062] Specifically, Figure 1 As shown, the mining DC regulated power supply also includes: a power input interface 400, which is arranged on the third side panel of the main body 111, and at least part of the power input interface 400 is located on the outside of the main body 111, and the power input interface 400 is electrically connected to the first circuit component 2, and the external power supply supplies power to the first circuit component 2 through the power input interface 400.
[0063] Specifically, Figure 1 As shown, the mining DC regulated power supply also includes: a grounding terminal 500, which is arranged on the third side plate of the main body 111, and the grounding terminal 500 is spaced apart from the power input interface 400. The grounding terminal 500 is used to conduct fault current into the ground to prevent electric shock accidents and protect the life safety of users.
[0064] Specifically, Figure 1As shown, the DC regulated power supply for mining further includes: a communication interface 600 and a power output interface 700, which are arranged at intervals on the fourth side plate of the main body 111, and the fourth side plate of the main body 111 is arranged opposite to the third side plate of the main body 111. At least part of the communication interface 600 and at least part of the power output interface 700 are located outside the main body 111, and the communication interface 600 and the power output interface 700 are both electrically connected to the third circuit component 4, and the third circuit component 4 transmits the power supply that meets the load voltage to the load through the power output interface 700, and the third circuit component 4 transmits the power supply monitoring situation of the energy storage unit 50, the monitoring situation of the power conversion of the first circuit component 2 (i.e., the power conversion circuit board), and the power distribution situation of the second circuit component 3 (i.e., the power control circuit board) to the terminal (i.e., the management terminal) through the communication interface 600.
[0065] In this embodiment, the DC regulated power supply for mining is a cast-in-place and intrinsically safe regulated power supply for mining. With such a structural setting, the DC regulated power supply for mining adopts a cast-in-place and intrinsically safe explosion-proof design, which not only ensures that the DC regulated power supply for mining is more compact as a whole, but also effectively reduces the weight of the DC regulated power supply for mining, making it easy to carry and arrange, and also reduces the transportation cost and installation difficulty. At the same time, through the cast-in-place and intrinsically safe design, the circuit components are encapsulated in a special cast-in-place material to isolate the circuit from direct contact with the external environment, prevent electrical sparks from causing the combustion of explosive gases or dust, and further ensure safety when used in coal mines. In addition, the cast-in-place material not only has an explosion-proof function, but also provides additional mechanical protection to prevent the circuit from being physically damaged by the outside world and extend the service life of the equipment.
[0066] Furthermore, during encapsulation, the fixing component 6, each circuit board and the energy storage component 5 are first installed in the installation cavity 10, and then encapsulated.
[0067] The utility model provides a DC voltage-stabilized power supply for mining, comprising: a housing 1, a first circuit component 2, a second circuit component 3 and a third circuit component 4, wherein the housing 1 has a sealed space; the first circuit component 2 is arranged in the sealed space, and the first circuit component 2 is close to the bottom of the housing 1; the first circuit component 2 is electrically connected to an external power supply to convert the external power supply; the second circuit component 3 is arranged in the sealed space, and the second circuit component 3 is located above the first circuit component 2; the second circuit component 3 is electrically connected to the first circuit component 2 to control and adjust the power converted by the first circuit component 2, and for monitoring the power status; the third circuit component 4 is arranged in the sealed space, and the third circuit component 4 is located above the second circuit component 3, the third circuit component 4 is electrically connected to the second circuit component 3 and the load respectively, and the third circuit component 4 is communicatively connected to the terminal; the third circuit component 4 is used to receive the first output power and the monitored power status data transmitted by the second circuit component 3, and transmit the first output power to the load and transmit the power status data monitored by the second circuit component 3 to the terminal; wherein the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in sequence along the height direction of the shell 1.
[0068] It can be seen that the mining DC regulated power supply provided by the utility model simply arranges a shell 1, a first circuit component 2, a second circuit component 3 and a third circuit component 4, and the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in a sealed space of the shell 1. Then, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are sealed and protected by the sealed space of the shell 1 to prevent pollutants such as dust or water vapor from entering the shell 1 to damage the circuit components, thereby improving the service life of the mining DC regulated power supply, and at the same time preventing the internal circuit from generating sparks or high temperatures when a fault occurs, thereby avoiding ignition of surrounding explosive gases or dust, thereby ensuring the safety of equipment and personnel. At the same time, the first circuit component 2, the second circuit component 3 and the third circuit component 4 are arranged in sequence along the height direction of the housing 1. By vertically stacking and arranging the first circuit component 2, the second circuit component 3 and the third circuit component 4, the vertical space is fully utilized and the space utilization rate is fully considered, so as to avoid the components occupying too much space in the horizontal direction, thereby making the DC regulated power supply for mining more compact as a whole, reducing the demand for horizontal space, thereby saving the floor space of the equipment, reducing the demand for expensive space, thereby reducing costs to a certain extent, and improving the portability and flexibility of the DC regulated power supply for mining, and facilitating placement in a small space under the mine. In addition, the spacing of each circuit component helps to improve air circulation, improve heat dissipation efficiency, and prevent overheating caused by overly dense components. The DC regulated power supply for mining has a simple structure and can effectively solve the technical problem that the circuit board arrangement inside the DC regulated power supply for mining in the prior art does not fully consider the space utilization rate, resulting in the need for a larger space in the housing to accommodate all necessary components, thereby further increasing the floor space of the equipment.
[0069] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0070] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0071] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0072] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0073] The above is only a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A DC regulated power supply for mining, characterized in that: include: A housing (1), wherein the housing (1) has a sealed space; A first circuit component (2), the first circuit component (2) being arranged in the sealed space and close to the bottom of the housing (1); the first circuit component (2) being electrically connected to an external power source for converting the external power source; a second circuit component (3), the second circuit component (3) being arranged in the sealed space and being located above the first circuit component (2); the second circuit component (3) being electrically connected to the first circuit component (2) for controlling and adjusting the power converted by the first circuit component (2) and for monitoring the power status; a third circuit component (4), the third circuit component (4) being arranged in the sealed space and being located above the second circuit component (3), the third circuit component (4) being electrically connected to the second circuit component (3) and the load respectively, and the third circuit component (4) being communicatively connected to the terminal; the third circuit component (4) being used for receiving the first output power and the monitored power status data transmitted by the second circuit component (3), and transmitting the first output power to the load and transmitting the power status data monitored by the second circuit component (3) to the terminal; Wherein, the first circuit component (2), the second circuit component (3) and the third circuit component (4) are arranged in sequence and spaced apart along the height direction of the housing (1).
2. The DC regulated power supply for mining according to claim 1, characterized in that: The mining DC regulated power supply also includes: An energy storage component (5), the energy storage component (5) being arranged in the sealed space, the energy storage component (5) being located at one side of the first circuit component (2), and the energy storage component (5) being electrically connected to the second circuit component (3) and the first circuit component (2) respectively; The second circuit component (3) is further used to control the charging and discharging of the energy storage part (50) of the energy storage component (5) and to monitor the charging and discharging state of the energy storage part (50) of the energy storage component (5); when the energy storage part (50) is in a discharging state, the output power of the energy storage part (50) is transmitted to the first circuit component (2).
3. The DC regulated power supply for mining according to claim 1, characterized in that: The mining DC regulated power supply also includes: A fixing component (6), wherein the fixing component (6) is mounted on the bottom wall of the sealed space, the first circuit component (2), the second circuit component (3), and the third circuit component (4) are all arranged on the fixing component (6), and the first circuit component (2), the second circuit component (3), and the third circuit component (4) are mounted in the sealed space through the fixing component (6).
4. The DC regulated power supply for mining according to claim 3, characterized in that: The mining DC regulated power supply also includes: an energy storage component (5), the energy storage component (5) being arranged on the fixing component (6), and the energy storage component (5) being located at one side of the first circuit component (2), and the energy storage component (5) being arranged at intervals from the first circuit component (2), the second circuit component (3) and the third circuit component (4); a plurality of first locking members (7), the plurality of first locking members (7) being located at a side of the energy storage member (5) away from the first circuit member (2), the plurality of first locking members (7) being arranged at intervals along the width direction of the housing (1), and each of the first locking members (7) sequentially passing through at least a portion of the energy storage member (5) and the fixing member (6) to be connected to the housing (1); a plurality of second locking members (8), the plurality of second locking members (8) being located at a side of the fixing member (6) away from the energy storage member (5), the plurality of second locking members (8) being arranged in one-to-one correspondence with the plurality of first locking members (7), and each second locking member (8) being arranged opposite to the corresponding first locking member (7), the connecting rod (81) of each second locking member (8) being arranged to protrude from the bottom wall of the sealed space, and the connecting rod (81) of each second locking member (8) passing through the fixing member (6) to be locked with the locking portion (82) of the corresponding second locking member (8); A plurality of connecting holes (61) are provided on a side of the fixing component (6) away from the energy storage component (5), and the plurality of connecting holes (61) are arranged in one-to-one correspondence with the second locking components (8), and a connecting rod (81) of each second locking component (8) passes through the corresponding connecting hole (61) and is locked with the corresponding locking portion (82) of the second locking component (8).
5. The DC regulated power supply for mining according to claim 4, characterized in that: The fixing component (6) is also provided with a plurality of limiting holes, and the plurality of communicating holes (61) are arranged in one-to-one correspondence with the plurality of limiting holes, and each communicating hole (61) is connected with the corresponding limiting hole. When the connecting rod (81) of the second locking member (8) passes through the communicating hole (61), the connecting rod (81) of the second locking member (8) is clamped in the limiting hole by moving the fixing component (6), so as to be limited by the limiting hole and the connecting rod (81) of the second locking member (8).
6. The DC regulated power supply for mining according to claim 1, characterized in that: The shell (1) comprises: a shell body (11) and a cover body (12); the shell body (11) is provided with a mounting cavity (10) and a mounting opening (13) communicating with the mounting cavity (10); the first circuit component (2), the second circuit component (3) and the third circuit component (4) are all located in the mounting cavity (10); the cover body (12) is arranged on the shell body (11) to block the mounting opening (13); the cover body (12) is provided with an observation window (120); the inner wall of the shell body (11) and the inner wall of the cover body (12) enclose the sealed space; The mining DC regulated power supply further comprises: a display screen (9), the display screen (9) being mounted on the inner wall of the cover body (12), and the display portion (90) of the display screen (9) being arranged opposite to the observation window (120); the display screen (9) being electrically connected to the third circuit component (4), and the display screen (9) being used for displaying voltage data.
7. The DC regulated power supply for mining according to claim 1, characterized in that: The mining DC regulated power supply further comprises: a receiving component, the receiving component is arranged in the sealed space, the receiving component is communicatively connected with the second circuit component (3), the receiving component is used to receive instructions and send the instructions to the second circuit component (3), and the second circuit component (3) performs corresponding actions according to the instructions.
8. The DC regulated power supply for mining according to claim 6, characterized in that: The housing body (11) comprises: A main body (111), wherein the main body (111) is provided with a placement opening (1111) and a placement groove (1112) connected to the placement opening (1111); a connecting portion (112), the connecting portion (112) being arranged on the placement opening (1111), and the connecting portion (112) being arranged to protrude from the main body (111), and the end surface of the connecting portion (112) corresponding to the placement opening (1111) being provided with the mounting opening (13), and the opening area of the mounting opening (13) being smaller than the opening area of the placement opening (1111); The main body (111) and the connecting portion (112) enclose the installation cavity (10); when the cover (12) blocks the installation opening (13), the cover (12) is sleeved on the connecting portion (112), and the cover (12) and the main body (111) are abutted and positioned.
9. The DC regulated power supply for mining according to claim 8, characterized in that: The connecting portion (112) comprises: A top plate (1121), wherein the top plate (1121) is provided with the mounting opening (13); an annular side plate (1122), the annular side plate (1122) being arranged on the top plate (1121), the annular side plate (1122) being arranged toward the main body (111), and at least a portion of the annular side plate (1122) being inserted into the placement groove (1112); The mining DC regulated power supply further comprises a plurality of fixing members (800), wherein the plurality of fixing members (800) are arranged at intervals along the circumferential direction of the main body (111), and the connecting part (112) is connected to the main body (111) via the plurality of fixing members (800).
10. The mining DC regulated power supply according to any one of claims 1 to 9, characterized in that: The mining DC regulated power supply is a mining encapsulated and intrinsically safe regulated power supply.