Uniformly-heated conductor preheating device
By designing a conductor preheating device including a thermal conductor plate, a winding plate and a thermal conductor groove, the problem of uneven conductor preheating in the prior art is solved, and uniform preheating and efficient processing of the conductor during the processing process are achieved.
Patent Information
- Application Number
- CN202421126027.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing conductor preheating devices are not uniform enough during preheating and have limited heating area, which leads to a decrease in plasticity caused by too low temperature during processing, affecting production efficiency.
A conductor preheating device including a preheating box, a limit seat, a first motor, a thermal conduction plate, a winding post, a winding plate, a thermal conduction groove and an electric heating plate are designed. The conductor wire roll is driven by the second motor, and the first motor is used to drive the heat conductor plate to rotate, so that the conductor is wound to the outer surface of the winding plate, and the uniform preheating of the conductor is achieved in combination with the use of the thermal conductor groove and the electric heating plate.
The device ensures that the conductor is heated uniformly during preheating by increasing the contact area and rotating heating of the conductor, improving the plasticity and efficiency of subsequent processing.
Smart Images
Figure CN222827377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductor preheating, in particular to a conductor preheating device with uniform heating. Background Art
[0002] Conductor preheating device is a device used to preheat conductor materials during metal processing, aiming to improve the plasticity of the material, reduce energy loss during processing, and improve production efficiency. This device is usually used before metal stretching, extrusion, forging or other hot processing. Preheating can prevent the plasticity of the conductor material from decreasing due to too low temperature during processing, thereby improving processing quality and efficiency.
[0003] When the existing conductor preheating device is in use, the plasticity of the conductor is reduced due to the low temperature, the heating is not uniform during preheating, and the heating area is limited, which in turn affects the production efficiency. Therefore, a conductor preheating device with uniform heating is proposed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a conductor preheating device with uniform heating. The utility model has the advantages that preheating can prevent the plasticity of the conductor material from being reduced due to excessively low temperature during processing, thereby improving processing quality and efficiency. It solves the problem of uneven heating and limited heating area during preheating, which in turn affects production efficiency.
[0005] To achieve the above object, the utility model provides the following technical solution: a conductor preheating device with uniform heating, comprising a base, a preheating box is fixedly connected to the top of the base, and a preheating assembly is arranged inside the preheating box;
[0006] The preheating assembly includes a limit seat, which is fixedly connected to the interior of the preheating box, to which a first motor is fixedly connected, to the top of the first motor is fixedly connected to a heat conducting plate, to the top of the heat conducting plate is fixedly connected to a winding column, to the top of the heat conducting plate is fixedly connected to a plurality of winding plates, to the bottom of the limit seat are fixedly connected to two mounting plates, and to the tops of the two mounting plates are fixedly connected to an electric heating plate body.
[0007] Furthermore, a second motor is fixedly connected to the interior of the preheating box, a sleeve is fixedly connected to one end of the output shaft of the second motor, a connecting column is fixedly connected to the interior of the sleeve, and a conductor pay-off roller is fixedly connected to the bottom of the connecting column.
[0008] Furthermore, the left side of the sleeve is elastically connected to a limiting column, and the connecting column is movably clamped in the interior of the sleeve through the limiting column.
[0009] Furthermore, an annular groove is provided inside the limiting seat, and the heat conducting plate rotates inside the limiting seat through the annular groove. A plurality of heat conducting grooves are provided inside the heat conducting plate, and the shapes of the plurality of heat conducting grooves are all annular.
[0010] Furthermore, a pressure plate is detachably connected to the top of the winding post, bolts are passed through the interior of the pressure plate, and the pressure plate is detachably connected to the top of the winding post by the bolts.
[0011] Furthermore, the shape of several winding plates is an arc-shaped plate, and the outer surfaces thereof are provided with anti-slip patterns.
[0012] Furthermore, a protective cover is fixedly connected to the bottom of the limiting seat, and the protective cover is located on the outer surface of the first motor.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. The conductor preheating device with uniform heating, when the product wound with the conductor is paid out by the conductor pay-off roller, the second motor is started to drive the conductor pay-off roller to pay out the wire, and one end of the conductor is wound around the outer surface of the winding column, and then the first motor is started to drive the heat conduction plate to rotate, so that the conductor is wound around the outer surface of the winding plate in turn, and then the electric heating plate is controlled by an external control device for heating. The presence of the heat conduction groove and the winding plate ensures a better effect when the conductor is preheated. The conductor pay-off roller pays out the wire while cooperating with the rotation of the wire plate to continuously preheat the conductor. The preheated conductor is rolled up externally, thereby improving the plasticity of the conductor during subsequent processing and improving the practicability of the device.
[0015] 2. The conductor preheating device with uniform heating has a larger contact area for the conductor during preheating and a better heating effect by setting the winding plate as an arc-shaped plate and providing a heat conduction groove inside the heat conduction plate, thereby improving the subsequent processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the main cross-sectional view of the structure of the utility model;
[0017] Figure 2 It is a partial top view of the structure of the utility model;
[0018] Figure 3 It is a three-dimensional diagram of the structure of the utility model.
[0019] In the figure: 1. base; 2. preheating box; 3. limit seat; 4. first motor; 5. heat conduction plate; 6. winding column; 7. winding plate; 8. heat conduction groove; 9. bolt; 10. pressure plate; 11. mounting plate; 12. electric heating plate body; 13. second motor; 14. sleeve; 15. connecting column; 16. conductor pay-off roller; 17. limit column; 18. protective cover. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 In this embodiment, a conductor preheating device with uniform heating includes a base 1, characterized in that: a preheating box 2 is fixedly connected to the top of the base 1, and a preheating component is arranged inside the preheating box 2;
[0022] The preheating assembly includes a limit seat 3, which is fixedly connected to the inside of the preheating box 2, to which a first motor 4 is fixedly connected, and a protective cover 18 is fixedly connected to the bottom of the limit seat 3, which is located on the outer surface of the first motor 4.
[0023] A heat conducting plate 5 is fixedly connected to the top of the first motor 4. A plurality of heat conducting grooves 8 are provided inside the heat conducting plate 5. The plurality of heat conducting grooves 8 are all annular in shape. An annular groove is provided inside the limiting seat 3. The heat conducting plate 5 rotates inside the limiting seat 3 through the annular groove.
[0024] The top of the heat conducting plate 5 is fixedly connected to a winding post 6 , and the top of the winding post 6 is detachably connected to a pressing plate 10 . Bolts 9 are passed through the inside of the pressing plate 10 , and the pressing plate 10 is detachably connected to the top of the winding post 6 via the bolts 9 .
[0025] A plurality of winding plates 7 are fixedly connected to the top of the heat conducting plate 5. The winding plates 7 are all arc-shaped plates with anti-slip patterns on their outer surfaces. Two mounting plates 11 are fixedly connected to the bottom of the limiting seat 3. The tops of the two mounting plates 11 are fixedly connected to the electric heating plate body 12.
[0026] A second motor 13 is fixedly connected to the interior of the preheating box 2, one end of the output shaft of the second motor 13 is fixedly connected to a sleeve 14, a connecting column 15 is fixedly connected to the interior of the sleeve 14, a conductor pay-off roller 16 is fixedly connected to the bottom, and a limiting column 17 is elastically connected to the left side of the sleeve 14, and the connecting column 16 is movably clamped in the interior of the sleeve 14 through the limiting column 17.
[0027] In this embodiment, by setting the winding plate 7 as an arc-shaped plate and providing a heat-conducting groove 8 inside the heat-conducting plate 5, the contact area of the conductor is larger during preheating, and the heating effect is better, thereby improving the subsequent processing efficiency.
[0028] In this embodiment, the conductor winding roller 16 is detachably connected with the limiting column 17, which makes it more practical to preheat different conductors.
[0029] The working principle of the above embodiment is:
[0030] The conductor preheating device with uniform heating, when the product wound with the conductor is paid out by the conductor pay-off roller 16, the second motor 13 is started to drive the conductor pay-off roller 16 to pay out the wire, and one end of the conductor is wound around the outer surface of the winding column 6, and then the first motor 4 is started to drive the heat conduction plate 5 to rotate, so that the conductor is sequentially wound around the outer surface of the winding plate 7, and then the electric heating plate 12 is controlled by an external control device for heating. The presence of the heat conduction groove 8 and the winding plate 7 ensures a better effect of the conductor during preheating. The conductor pay-off roller 16 pays out the wire while cooperating with the rotation of the wire plate 5 to continuously preheat the conductor. The preheated conductor is rolled up externally, thereby improving the plasticity of the conductor during subsequent processing and improving the practicability of the device.
[0031] It should be noted that the standard parts used in the application can be purchased from the market, special-shaped parts can be customized according to the description in the specification and drawings, and the specific connection methods of each part adopt mature bolts, rivets, welding, etc. in the prior art, and conventional means. Machinery, parts and equipment all adopt conventional models in the prior art; plus the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A conductor preheating device with uniform heating, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a preheating box (2), and a preheating component is arranged inside the preheating box (2); The preheating assembly comprises a limit seat (3), the limit seat (3) is fixedly connected to the inside of the preheating box (2), a first motor (4) is fixedly connected to the inside of the preheating box (2), a heat conducting plate (5) is fixedly connected to the top of the first motor (4), a winding column (6) is fixedly connected to the top of the heat conducting plate (5), a plurality of winding plates (7) are fixedly connected to the top of the heat conducting plate (5), two mounting plates (11) are fixedly connected to the bottom of the limit seat (3), and the tops of the two mounting plates (11) are fixedly connected to the electric heating plate body (12).
2. A conductor preheating device with uniform heating according to claim 1, characterized in that: A second motor (13) is fixedly connected to the interior of the preheating box (2); a sleeve (14) is fixedly connected to one end of the output shaft of the second motor (13); a connecting column (15) is fixedly connected to the interior of the sleeve (14); and a conductor pay-off roller (16) is fixedly connected to the bottom of the connecting column (15).
3. A conductor preheating device with uniform heating according to claim 2, characterized in that: The left side of the sleeve (14) is elastically connected to a limiting column (17), and the connecting column (15) is movably clamped in the interior of the sleeve (14) via the limiting column (17).
4. A conductor preheating device with uniform heating according to claim 1, characterized in that: An annular groove is provided inside the limiting seat (3), and the heat conducting plate (5) rotates inside the limiting seat (3) through the annular groove. A plurality of heat conducting grooves (8) are provided inside the heat conducting plate (5), and the shapes of the plurality of heat conducting grooves (8) are all annular.
5. The conductor preheating device with uniform heating according to claim 1, characterized in that: The top of the winding pole (6) is detachably connected to a pressure plate (10), a bolt (9) is passed through the interior of the pressure plate (10), and the pressure plate (10) is detachably connected to the top of the winding pole (6) via the bolt (9).
6. A conductor preheating device with uniform heating according to claim 1, characterized in that: The shape of the plurality of winding plates (7) is an arc-shaped plate, and the outer surfaces thereof are provided with anti-slip patterns.
7. The conductor preheating device with uniform heating according to claim 1, characterized in that: A protective cover (18) is fixedly connected to the bottom of the limiting seat (3), and the protective cover (18) is located on the outer surface of the first motor (4).