Intelligent lotus leaf fixation all-in-one machine

Through the combination of fan, wind speed regulator and wind shield, automatic flips of lotus leaves and multiple microwave finishes are achieved, which solves the problem of incomplete finishes of lotus leaves in the prior art, and improves production efficiency and simplicity of operation.

CN222828054UActive Publication Date: 2025-05-06HUBEI YIHETANG AGRI TECH CO LTD
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Patent Information

Application Number
CN202421891595.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the process of completing lotus leaves, it is difficult for the existing technology to achieve complete finishing of lotus leaves. It requires manual turning of lotus leaves, which is cumbersome to operate, wastes manpower and time, and has low production efficiency.

Method used

The combination of fan, wind speed regulator and wind shield is used to blow the lotus leaves and turn them through the fan. The wind speed regulator adjusts the wind speed to make the lotus leaves fall on the conveyor belt. Then, multiple microwave finishes are completed through the microwave finish box to achieve the complete finish of the lotus leaves.

Benefits of technology

It has achieved the complete completion of lotus leaves, saving manpower and time, simple operation, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222828054U_ABST
    Figure CN222828054U_ABST
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Abstract

The utility model provides an intelligent lotus leaf fixation all-in-one machine, which relates to the technical field of lotus leaf tea processing equipment and comprises a supporting table and a collecting box, a movable groove is formed in the top of the supporting table, a conveying belt is arranged in the movable groove, a microwave fixation box is arranged on the surface of the supporting table, and a microwave generator is arranged in the microwave fixation box. A wind shield is arranged on the surface of the supporting table, a fan is arranged in the movable groove, a wind speed regulator is arranged on the side face of the supporting table, a controller is arranged on the side face of the supporting table, and the fan, the wind speed regulator and the wind shield are adopted, so that after lotus leaves are subjected to primary microwave fixation, the fan is turned on, and then the lotus leaves are turned over; the air speed of the fan is adjusted to be small through the air speed adjuster, lotus leaves fall on the conveying belt to be conveyed, then second-time microwave fixation is completed through the microwave fixation box, and three-time turning microwave fixation is completed in the same way, so that the lotus leaves can be thoroughly subjected to fixation, manpower and time are saved, operation is easy, and production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of lotus leaf tea processing equipment, in particular to an intelligent all-in-one lotus leaf tea fixing machine. Background Art

[0002] According to a device for steaming green matcha disclosed in Chinese patent number CN216493226U, the device includes a tunnel microwave green-fixing device and a cleaning plate, the cleaning plate is located at the front side of the tunnel microwave green-fixing device, and both sides of the cleaning plate are fixedly connected with T-blocks. The utility model sets the tunnel microwave green-fixing device, the cleaning plate, the T-block, the positioning groove, the matching block, the T-slot, the shell, the positioning assembly and the control assembly for coordinated use. The user makes the positioning rod leave the inside of the T-slot through the coordination between the control assembly and the positioning assembly, and then moves the cleaning plate upward to make the top of the brush contact the surface of the conveyor belt of the tunnel microwave green-fixing device, and then positions it through the positioning assembly, and finally starts the conveyor belt, so that the residue can be effectively removed, which solves the problem that when the existing tunnel microwave green-fixing device is in use, the processed tea leaves will remain on the surface of the conveyor belt in the tunnel microwave green-fixing device, which is inconvenient for the user to clean.

[0003] The above-mentioned comparative documents and prior art have the following technical problems:

[0004] 1. In the process of lotus leaf sterilization, after completing one microwave sterilization, since the lotus leaf cannot be completely sterilized by microwave, it is necessary to manually turn the lotus leaf and then perform microwave sterilization again. The operation is cumbersome, wastes manpower and time, and has low production efficiency. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an intelligent all-in-one lotus leaf fixing machine.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an intelligent all-in-one machine for withering lotus leaves, comprising a support table and a collection box, a movable groove is opened on the top of the support table, a conveyor belt is arranged inside the movable groove, a microwave withering box is arranged on the surface of the support table, a microwave generator is arranged inside the microwave withering box, a wind shield is arranged on the surface of the support table, a fan is arranged inside the movable groove, a wind speed regulator is arranged on the side of the support table, and a controller is arranged on the side of the support table.

[0007] Preferably, a bracket is provided on the surface of the support platform, and a feed hopper is provided on the top of the bracket.

[0008] Preferably, a material guide plate is provided at the end of the support platform, and the material guide plate is arranged at an incline.

[0009] Preferably, three microwave green-curing boxes are arranged in a linear array, two wind shields are arranged in a linear array, and the microwave green-curing boxes and the wind shields are alternately distributed.

[0010] Preferably, two fans are provided, and both fans are arranged at the bottom of the wind shield, and the fans are electrically connected to the wind speed regulator.

[0011] Preferably, the bottom of the support platform is provided with supporting legs, and the side of the microwave killing box is provided with an observation window.

[0012] Preferably, an end of the guide plate is arranged at the bottom of the conveyor belt, and the other end of the guide plate is arranged at the top of the collecting box.

[0013] Beneficial Effects

[0014] In the utility model, a fan, a wind speed regulator and a wind shield are adopted. After the lotus leaf has completed one microwave sterilization, the lotus leaf is transported to under the wind shield via a conveyor belt, the fan is turned on to blow up the lotus leaf, so as to turn the lotus leaf over. After the turning over is completed, the wind speed of the fan is reduced by the wind speed regulator, so that the lotus leaf falls onto the conveyor belt for transportation, and then the second microwave sterilization is completed through the microwave sterilization box, and so on, a total of three turning microwave sterilizations are completed, so that the lotus leaf can be completely sterilized, manpower and time are saved, the operation is simple, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an axonometric view of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the utility model;

[0017] Figure 3 It is a front cross-sectional view of the utility model;

[0018] Figure 4 For this utility model Figure 3 A is an enlarged view of the middle image.

[0019] Legend:

[0020] 1. Support platform; 2. Wind speed regulator; 3. Conveyor belt; 4. Microwave killing box; 5. Wind shield; 6. Controller; 7. Bracket; 8. Feed hopper; 9. Observation window; 10. Guide plate; 11. Collection box; 12. Microwave generator; 13. Fan; 14. Movable trough; 15. Support legs. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0022] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:

[0024] Reference Figure 1-4, an intelligent integrated machine for fixing lotus leaves, comprising a support platform 1 and a collecting box 11, a support platform 1 is provided with a support 7 on the surface of the support platform 1, a feed hopper 8 is provided on the top of the support platform 1, the feed hopper 8 is supported by the support 7, and it is convenient for personnel to add lotus leaves in batches through the feed hopper 8, when the first lotus leaves are fixed with microwaves for the second time, the second batch of lotus leaves is added through the feed hopper 8, so that there is space between the two batches of lotus leaves, after the first blowing and turning is completed, the wind speed of the fan 13 is adjusted to prevent the lotus leaves that have not been blown and turned at the back from being transported at this time, a movable groove 14 is opened on the top of the support platform 1, and a conveyor belt 3 is provided inside the movable groove 14, and the conveyor belt 3 is meshed, so that the wind of the fan 13 can be transported through the conveyor belt 3, and The diameter of the lotus leaf of the mesh arm is small, so that the lotus leaf is prevented from falling through the conveyor belt 3, so that the lotus leaf is conveniently transported through the conveyor belt 3. A microwave killing box 4 is arranged on the surface of the support platform 1, and a microwave generator 12 is arranged inside the microwave killing box 4. Through the arrangement of the microwave generator 12 and the microwave killing box 4, a material water vapor suppression device is arranged in the microwave cavity, so that the water molecules evaporated by the material under the action of microwaves can be retained within a certain range to form a killing environment. The microwave can quickly heat up to the enzyme passivation temperature. After 3-5 minutes of microwave irradiation, high-quality killing treatment can be completed, thereby performing microwave killing on the lotus leaf. A windshield 5 is arranged on the surface of the support platform 1. Through the arrangement of the windshield 5, when the lotus leaf is blown up, the windshield 5 will The lotus leaves are blocked to prevent them from flying around. Three microwave killing boxes 4 are arranged in a linear array, and two wind shields 5 are arranged in a linear array. The microwave killing boxes 4 and the wind shields 5 are alternately distributed. Through the alternating arrangement of the microwave killing boxes 4 and the wind shields 5, the lotus leaves are turned over and microwave-killed for many times, so that the lotus leaves can be more thoroughly microwave-killed. A fan 13 is arranged inside the movable groove 14, and a wind speed regulator 2 is arranged on the side of the support platform 1. Two fans 13 are arranged, and both fans 13 are arranged at the bottom of the wind shield 5. The fan 13 is electrically connected to the wind speed regulator 2, and the controller 6 is electrically connected to the wind speed regulator 2. The wind speed of the fan 13 can be adjusted by the wind speed regulator 2. When the lotus leaf enters under the wind shield 5 When the lotus leaves are being blown up, the wind speed of the fan 13 is adjusted to the maximum. The lotus leaves are blown up. When the wind speed is completed, the wind speed is reduced to make the lotus leaves fall onto the conveyor belt 3 and are transmitted to the next microwave withering box 4. A controller 6 is provided on the side of the support platform 1. The operation of the microwave withering box 4 is controlled by the controller 6. A material guide plate 10 is provided at the end of the support platform 1, and the material guide plate 10 is inclined. The end of the material guide plate 10 is arranged at the bottom of the conveyor belt 3, and the other end of the material guide plate 10 is arranged at the top of the collecting box 11. The lotus leaves are transmitted to the collecting box 11 through the material guide plate 10. A support leg 15 is provided at the bottom of the support platform 1. An observation window 9 is provided on the side of the microwave withering box 4. The observation window 9 is convenient for personnel to observe the withering situation of the lotus leaves in the microwave withering box 4.

[0025] Personnel add lotus leaves in batches through the feed hopper 8, and the microwave killing box 4 allows the water molecules evaporated by the material under the action of microwaves to be retained within a certain range to form a killing environment. The microwave can quickly heat up to the enzyme inactivation temperature. After 3-5 minutes of microwave irradiation, high-quality killing treatment can be completed, thereby performing microwave killing on the lotus leaves. After the first batch of lotus leaves completes a microwave killing, the lotus leaves are transported to the wind shield 5 through the conveyor belt 3, and the fan 13 is turned on to blow up the lotus leaves, thereby turning the lotus leaves. After turning over, the wind speed of the fan 13 is reduced through the wind speed regulator 2, so that the lotus leaves fall onto the conveyor belt 3 for transportation. At this time, the second batch of lotus leaves are added through the feed hopper 8, and then the first batch of lotus leaves complete the second microwave killing through the microwave killing box 4, and the second batch of lotus leaves complete the first microwave killing through the microwave killing box 4. By analogy, two turnings and three microwave killings are completed, so that the lotus leaves can be intelligently and thoroughly killed, and finally the lotus leaves are conveyed to the collection box 11 through the guide plate 10. Specific embodiment 2:

[0027] Reference Figure 1-4 Under the premise of satisfying the above structure, personnel can increase or decrease the number of microwave sterilization boxes 4 and wind shields 5 according to the degree of microwave sterilization required, and the specific implementation can be selected according to actual use.

[0028] In summary:

[0029] 1. The fan 13, the wind speed regulator 2 and the wind shield 5 are adopted to realize that after the lotus leaf has completed one microwave sterilization, when the lotus leaf is transported to the wind shield 5 through the conveyor belt 3, the fan 13 is turned on to blow up the lotus leaf, so as to turn the lotus leaf over. After the turning over is completed, the wind speed of the fan 13 is reduced through the wind speed regulator 2, so that the lotus leaf falls on the conveyor belt 3 for transportation, and then the second microwave sterilization is completed through the microwave sterilization box 4, and two turnings and three microwave sterilizations are completed by analogy, so that the lotus leaf can be completely sterilized, saving manpower and time, and the operation is simple.

[0030] Improved production efficiency.

[0031] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An intelligent all-in-one machine for fixing lotus leaves, comprising a support platform (1) and a collection box (11), characterized in that: The top of the support platform (1) is provided with a movable groove (14), the interior of the movable groove (14) is provided with a conveyor belt (3), the surface of the support platform (1) is provided with a microwave killing box (4), the interior of the microwave killing box (4) is provided with a microwave generator (12), the surface of the support platform (1) is provided with a wind shield (5), the interior of the movable groove (14) is provided with a fan (13), the side of the support platform (1) is provided with a wind speed regulator (2), the side of the support platform (1) is provided with a controller (6), and the controller (6) is electrically connected to the wind speed regulator (2).

2. The intelligent all-in-one machine for fixing lotus leaves according to claim 1, characterized in that: A bracket (7) is provided on the surface of the support platform (1), and a feed hopper (8) is provided on the top of the bracket (7).

3. The intelligent all-in-one machine for fixing lotus leaves according to claim 1, characterized in that: A material guide plate (10) is provided at the end of the support platform (1), and the material guide plate (10) is arranged in an inclined manner.

4. The intelligent all-in-one machine for fixing lotus leaves according to claim 1, characterized in that: The microwave green tea-killing boxes (4) are three and arranged in a linear array, and the wind shields (5) are two and arranged in a linear array, and the microwave green tea-killing boxes (4) and the wind shields (5) are alternately distributed.

5. The intelligent all-in-one machine for fixing lotus leaves according to claim 1, characterized in that: Two fans (13) are provided, and both fans (13) are arranged at the bottom of the wind shield (5). The fans (13) are electrically connected to the wind speed regulator (2).

6. The intelligent all-in-one machine for fixing lotus leaves according to claim 1, characterized in that: The bottom of the support platform (1) is provided with supporting legs (15), and the side of the microwave sterilizing box (4) is provided with an observation window (9).

7. The intelligent all-in-one machine for fixing lotus leaves according to claim 3, characterized in that: An end of the guide plate (10) is arranged at the bottom of the conveyor belt (3), and the other end of the guide plate (10) is arranged at the top of the collection box (11).

Citation Information

Patent Citations

  • Equipment for steaming green matcha

    CN216493226U