Wet desulfurization tower door device convenient for slag removal

By designing a wet desulfurization tower door device that facilitates slag cleaning, the problem of difficulty in scaling at the bottom of the desulfurization tower is solved, the effect of reducing labor intensity and maintenance cycle is achieved, and the reliability and stability of the device is improved.

CN222829383UActive Publication Date: 2025-05-06XINXING DUCTILE IRON PIPES XINJIANG
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Patent Information

Application Number
CN202421631734.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

After long-term operation of the existing wet desulfurization tower, the bottom of the bottom is prone to scale, resulting in difficulty in cleaning, long downtime, high labor intensity, and the existing maintenance door design is not convenient for mechanized cleaning.

Method used

A wet desulfurization tower door device for easy cleaning of slag is designed, including the main frame and guide rail of the inspection door, with manhole doors, multiple sets of installation blocks, connecting rods, fixing bolts, reinforcement ribs, movable bolts and support plates. It adopts a steel plate welded structure, a glass scale protective layer on the inner surface, fixed sealing flange and O-type sealing ring to ensure the sealing effect, and the main frame of the inspection door is driven to move through the electric hoist, which is convenient for mechanized cleaning.

Benefits of technology

It effectively reduces the labor intensity and maintenance cycle of personnel, avoids damage to the desulfurization tower, improves the reliability and stability of the device, and simplifies the production and application process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wet desulphurization systems, in particular to a wet desulphurization tower door device convenient for slag removal, which comprises an access door main body frame and a guide rail, and further comprises a manhole door arranged on one side of the access door main body frame, a plurality of groups of mounting blocks are fixed on one side of the access door main body frame, and connecting rods are rotatably arranged on the inner walls of the mounting blocks. The maintenance sealing door has the advantages that in the using process of the maintenance sealing door with the design, the effect is relatively good; the labor intensity of personnel is effectively reduced; the maintenance period is effectively shortened, and maintenance work of mechanical cleaning is facilitated; the desulfurization tower can be prevented from being damaged; the device is more reliable and stable in practical application, meanwhile, the structure is relatively simple, and production and practical application are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of wet desulfurization systems, in particular to a wet desulfurization tower door device that is convenient for slag cleaning. Background Art

[0002] Wet desulfurization refers to the desulfurization process before the flue gas is discharged after combustion. It is one of the important technical measures to prevent and control air pollution. The desulfurization tower is a tower-type equipment for desulfurization of industrial waste gas. The flue gas enters the wet absorption tower of the desulfurization device and contacts with the alkaline limestone slurry droplets sprayed from top to bottom in countercurrent. The acidic oxide SO2 and other pollutants such as HCL and HF are absorbed, and the flue gas is fully purified; the slurry after absorbing SO2 reacts to generate CaSO3, which is generated by forced oxidation and crystallization in situ to generate CaSO4·2H2O. After dehydration, the commercial grade desulfurization byproduct - gypsum is obtained, and finally the comprehensive treatment of sulfur-containing flue gas is achieved; however, after the byproduct gypsum is formed in the desulfurization tower, it is easy to precipitate and scale in the desulfurization tower.

[0003] Scaling is one of the main reasons that affect the safe and stable operation of lime and gypsum wet flue gas desulfurization systems. To address this problem, stable process control, stable slurry parameter control, and reasonable control of important parameters such as slurry density and pH value can alleviate the scaling problem of the tower body. However, after a long period of operation, scaling always exists at the bottom of the desulfurization tower. It is difficult to deal with the scaling problem at the bottom of the desulfurization tower. Many manufacturers shut down the tower for manual cleaning, resulting in high labor intensity, difficult cleaning, and long downtime. An inspection door is set at the bottom of the desulfurization tower. Due to the large size and height of the desulfurization tower, the design of the inspection door is very important. Utility Model Content

[0004] The utility model aims to provide a wet flue gas desulfurization tower door device which is convenient for slag cleaning, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a slag-cleaning wet flue gas desulfurization tower door device, comprising an inspection door main body frame and a guide rail, and also comprising:

[0006] A manhole door is arranged on one side of the main frame of the inspection door, and multiple groups of mounting blocks are fixed on one side of the main frame of the inspection door. The inner wall of the mounting block is rotatably provided with a connecting rod, and the outer side of the connecting rod is fixed to one side of the manhole door, the inner wall of the manhole door is provided with multiple groups of fixing bolts, one side of the main frame of the inspection door is provided with multiple groups of reinforcing ribs, the inner wall of the main frame of the inspection door is threadedly connected with multiple groups of movable bolts, and a support plate is fixed on one side of the main frame of the inspection door.

[0007] Preferably, the inner wall of the guide rail is provided with multiple sets of rollers for sliding, and a connecting plate is rotatably provided on one side of the rollers.

[0008] Preferably, a connecting ring is fixed to the inner wall of the connecting plate, and a hook is clamped on the inner wall of the connecting ring.

[0009] Preferably, a plurality of groups of electric hoists for driving the main frame of the inspection door to move are arranged at the bottom of the hook, and a lifting lug is arranged at the bottom of the electric hoist, and the bottom of the lifting lug is fixed to the top of the main frame of the inspection door.

[0010] Preferably, a plurality of groups of first protective plates are fixed to the top of the support plate, a plurality of groups of second protective plates are fixed to the outer sides of the first protective plates, and the first protective plates and the second protective plates are used together to protect the staff.

[0011] Preferably, a ladder is fixed to the outer side of the support plate, and a guardrail is fixed to the outer side of the ladder.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The maintenance sealing door designed in this way has a relatively good effect during use; it effectively reduces the labor intensity of personnel; effectively reduces the maintenance cycle, facilitates the maintenance work of mechanized cleaning; and avoids damage to the desulfurization tower; making the device more reliable and stable in actual application, while the structure is relatively simple, which is convenient for production and practical application;

[0014] 2. It is made of welded steel plates, and the inner surfaces of the main frame, the main frame of the inspection door, etc. are protected by a glass flake layer to prevent corrosion from the slurry in the desulfurization tower. To ensure the normal use of the main frame and the main frame of the inspection door, which can withstand tens of meters in height and hundreds of tons in weight, and ensure the normal use of the seal, two O-shaped sealing grooves are set on the fixed sealing flange, and an O-shaped sealing ring is installed inside to play a pressure sealing role. A manhole door is set on the main frame of the inspection door to facilitate observation of the situation inside the desulfurization tower and facilitate personnel entry and exit, ensuring the stability of the desulfurization tower equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A structural schematic diagram of a preferred embodiment of a slag-cleaning wet desulfurization tower gate device provided by the utility model;

[0016] Figure 2 A schematic diagram of the guide rail and electric hoist structure provided by the utility model;

[0017] Figure 3 A schematic diagram of the overall structure of the main frame of the inspection door provided by the utility model;

[0018] Figure 4 This is a schematic diagram of the overall structure of the support plate provided by the utility model.

[0019] In the figure: 1. Main frame of inspection door; 2. Guide rail; 3. Manhole door; 4. Roller; 5. Connecting plate; 6. Connecting ring; 7. Hook; 8. Electric hoist; 9. Lifting lug; 10. Mounting block; 11. Connecting rod; 12. Fixing bolt; 13. Reinforcing rib; 14. Movable bolt; 15. Support plate; 16. First protective plate; 17. Second protective plate; 18. Ladder; 19. Guardrail. DETAILED DESCRIPTION

[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0021] See also Figure 1-Figure 4 As shown, a wet flue gas desulfurization tower door device for facilitating slag cleaning comprises an inspection door main frame 1 and a guide rail 2, a manhole door 3 is arranged on one side of the inspection door main frame 1, a glass flake protective layer is arranged on the inner side of the inspection door main frame 1, a plurality of mounting blocks 10 are fixed on one side of the inspection door main frame 1, a connecting rod 11 is rotatably arranged on the inner wall of the mounting block 10, and the outer side of the connecting rod 11 is fixed to one side of the manhole door 3, a plurality of fixing bolts 12 are arranged on the inner wall of the manhole door 3, a plurality of reinforcing ribs 13 are arranged on one side of the inspection door main frame 1, a fixed sealing flange, a desulfurization tower wall and the inspection door main frame 1 are connected to the reinforcing ribs 13 to form a whole, a plurality of movable bolts 14 are threadedly connected to the inner wall of the inspection door main frame 1, and a support plate 15 is fixed on one side of the inspection door main frame 1.

[0022] There are multiple groups of rollers 4 sliding on the inner wall of the guide rail 2, and a connecting plate 5 is rotated on one side of the roller 4; a connecting ring 6 is fixed to the inner wall of the connecting plate 5, and a hook 7 is clamped on the inner wall of the connecting ring 6; a plurality of electric hoists 8 for driving the main frame 1 of the inspection door to move are arranged at the bottom of the hook 7, and a lifting ear 9 is arranged at the bottom of the electric hoist 8, and the bottom of the lifting ear 9 is fixed to the top of the main frame 1 of the inspection door; by arranging the roller 4, it is convenient to connect with the connecting plate 5, by arranging the connecting plate 5, it is convenient to connect with the connecting ring 6, by arranging the connecting ring 6, it is convenient to connect the hooks 7, by arranging the hook 7, it is convenient to hook the electric hoist 8, and by arranging the electric hoist 8, it is convenient to drive the main frame 1 of the inspection door and the lifting ear 9 to move.

[0023] A plurality of first protective plates 16 are fixed to the top of the support plate 15, a plurality of second protective plates 17 are fixed to the outer side of the first protective plates 16, and the first protective plates 16 and the second protective plates 17 are used together to protect the staff; by setting up the first protective plates 16 and the second protective plates 17 for use together, the staff can be conveniently protected.

[0024] A ladder 18 is fixed to the outer side of the support plate 15 , and a guardrail 19 is fixed to the outer side of the ladder 18 ; by arranging the ladder 18 and the guardrail 19 for use in conjunction, it is convenient for workers to climb onto the support plate 15 .

[0025] Working principle: First, it is made of welded steel plates. The main frame is welded to the desulfurization tower and is connected to the fixed seal with reinforcing ribs 13. The fixed seal surface has two processed arc sealing grooves. There is an O-type rubber sealing ring inside and it is compacted and connected to the main frame 1 of the maintenance door with bolts to seal and prevent leakage. A manhole door is arranged at the lower part of the main frame 1 of the maintenance door to facilitate personnel to check the situation inside the desulfurization tower. The main frame 1 of the overall maintenance door is adjusted and lifted by two electric hoists 8 during use. When all the connecting bolts are removed, the main frame 1 of the maintenance door is moved and removed by the mobile trolley. Maintenance tools and machinery can enter the desulfurization tower to clean scale and debris, etc. The inner sides and edges of all doors are anti-corrosive treated with glass flakes to prevent corrosion by on-site desulfurization slurry, so as to achieve a long-lasting and durable effect. This desulfurization maintenance door can effectively solve the cleaning work of scale and other foreign objects in the on-site desulfurization tower, reduce the labor intensity of personnel, reduce the desulfurization maintenance cycle, and quickly solve the existing problems of desulfurization to meet environmental protection emission requirements.

[0026] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A wet flue gas desulfurization tower door device for facilitating slag cleaning, comprising an inspection door main frame (1) and a guide rail (2), characterized in that: Also includes: A manhole door (3) is arranged on one side of a main frame (1) of the inspection door, wherein a plurality of mounting blocks (10) are fixed on one side of the main frame (1) of the inspection door, a connecting rod (11) is rotatably arranged on the inner wall of the mounting block (10), and the outer side of the connecting rod (11) is fixed to one side of the manhole door (3), a plurality of fixing bolts (12) are arranged on the inner wall of the manhole door (3), a plurality of reinforcing ribs (13) are arranged on one side of the main frame (1) of the inspection door, a plurality of movable bolts (14) are threadedly connected to the inner wall of the main frame (1) of the inspection door, and a support plate (15) is fixed on one side of the main frame (1) of the inspection door.

2. A slag-cleaning wet flue gas desulfurization tower gate device according to claim 1, characterized in that: The inner wall of the guide rail (2) is provided with a plurality of groups of rollers (4) which slide thereon, and a connecting plate (5) is provided on one side of the rollers (4) for rotation.

3. A slag-cleaning wet flue gas desulfurization tower gate device according to claim 2, characterized in that: A connecting ring (6) is fixed to the inner wall of the connecting plate (5), and a hook (7) is clamped on the inner wall of the connecting ring (6).

4. A slag-cleaning wet flue gas desulfurization tower gate device according to claim 3, characterized in that: The bottom of the hook (7) is provided with a plurality of groups of electric hoists (8) for driving the main frame (1) of the inspection door to move, and the bottom of the electric hoist (8) is provided with a lifting lug (9), and the bottom of the lifting lug (9) is fixed to the top of the main frame (1) of the inspection door.

5. The wet desulfurization tower gate device for facilitating slag cleaning according to claim 1 is characterized in that: A plurality of first protective plates (16) are fixed on the top of the support plate (15), a plurality of second protective plates (17) are fixed on the outer side of the first protective plates (16), and the first protective plates (16) and the second protective plates (17) are used together to protect the staff.

6. A slag-cleaning wet flue gas desulfurization tower gate device according to claim 1, characterized in that: A ladder (18) is fixed on the outer side of the support plate (15), and a guardrail (19) is fixed on the outer side of the ladder (18).