Automatic backfilling device for expanded waste

By designing an automatic backfill device for expanding waste including a crushing box, a rotating shaft, a guide ring plate, a crushing knife and a conveying pump, the problem of high moisture content of the return machine material during the expansion processing is solved, and the effective crushing and reprocessing of the return machine material is achieved, and material waste is avoided.

CN222829769UActive Publication Date: 2025-05-06SHANGHAI FUBEI PET PROD CO LTD
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Patent Information

Application Number
CN202421636590.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The return machine material generated during the puffing process is relatively high in moisture, difficult to store and use, and is prone to scrapping due to untimely quality problems, resulting in unnecessary losses.

Method used

An automatic backfill device for puffing waste is designed, including a crushing box, a rotating shaft, a guide ring plate, a crushing knife and a conveying pump. Through this device, the return material is crushed and guided, and backfilled into the expander for reprocessing.

Benefits of technology

Effective crushing and processing of the return machine material is achieved, avoiding the problem of material accumulation and poor crushing effect. At the same time, the material waste is avoided by backfilling into the expander.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic bulking waste backfilling device which comprises a material crushing box, a motor is fixed on the upper end face of the material crushing box, a rotating shaft is fixed at the output end of the motor, the rotating shaft is connected to the material crushing box through a bearing, and a first material guide ring plate of a concave structure is further fixed in the material crushing box. According to the automatic backfilling device for the puffed waste, the device is matched with a discharging port of a puffing machine, returned materials generated by puffing and blending particles can be collected, the returned materials can be smashed in cooperation with an indirect discharging mechanism, a smashing mechanism and a material guiding mechanism, and through the indirect discharging mechanism and the material guiding mechanism, the automatic backfilling device for the puffed waste is convenient to use. According to the bulking machine, the crushing effect can be prevented from being affected by material accumulation, it can be guaranteed that the materials have enough crushing time, then the crushing effect of the materials is guaranteed, finally, the materials can be backfilled into the bulking machine to be reprocessed under the action of the conveying pump and the feeding pipe, and material waste is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of puffing processing, in particular to an automatic backfilling device for puffing waste. Background Art

[0002] The puffing process is a process in which the raw materials are suddenly decompressed under heating and pressurization to expand. It is widely used in food processing. In the puffing process of the existing device, the return material produced by the puffed and modulated particles has no quality problems. It is only produced because of the adjustment of the particles. The return material has a high moisture content, which is not conducive to storage and use. It is easy to cause quality problems due to untimely processing and cannot be used and scrapped, thereby causing unnecessary losses. To this end, in response to the above problems, an automatic backfilling device for puffed waste is designed to better meet the actual use needs. Utility Model Content

[0003] The utility model aims to provide an automatic backfilling device for expanded waste materials to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic backfilling device for expanded waste, comprising a crushing box, a motor is fixed to the upper end surface of the crushing box, a rotating shaft is fixed to the output end of the motor, a bearing of the rotating shaft is connected to the crushing box, a first material guide ring plate with a concave structure is also fixed in the crushing box, a second material guide ring plate is arranged on the lower side of the first material guide ring plate, the second material guide ring plate is connected to the rotating shaft by a bearing, and a conveying pump is also connected to the crushing box.

[0005] Preferably, a feed box is installed on the upper end surface of the crusher box, and a dividing plate with an inclined structure is provided in the feed box, and the dividing plate is fixed to the upper end surface of the crusher box. The feed box can conveniently receive the returned material, and with the function of the dividing plate, the guiding and diverting function of the returned material can be achieved.

[0006] Preferably, a cam is fixed on the rotating shaft, and a crushing knife is fixed on the rotating shaft at an equal angle, and a spiral conveying rod is fixed at the lower end of the rotating shaft. The crushing knife can realize the crushing effect of the returned material, and the return material can be conveyed by cooperating with the action of the spiral conveying rod.

[0007] Preferably, the cam is slidably connected to the movable rod, and the movable rod is symmetrically distributed about the center line of the crusher box, and the movable rod is slidably connected to the crusher box. The sliding action between the cam and the movable rod can provide a basic force for the movement of the movable rod.

[0008] Preferably, a fixing rod is fixed symmetrically on the rotating shaft, and a scraper is fixed on the fixing rod, and the scraper contacts and slides with the crushing box. Through the action of the scraper, the material adhering to the inner wall of the crushing box after crushing can be scraped off to ensure the rapid transportation of the material.

[0009] Preferably, one end of an ear plate is fixed at an equal angle on the outer side of the second guide ring plate, and the other end of the ear plate is fixed on the inner wall of the crushing box. The second guide ring plate is an upward convex annular structure. Through the action of the second guide ring plate, material guiding can be achieved, thereby ensuring the crushing time of the material, and then ensuring the crushing effect of the material.

[0010] Preferably, a baffle is also fixed on the movable rod, and the baffle cooperates with the upper opening of the crushing box to achieve a shielding effect. One end of a spring is also fixed on the movable rod, and the other end of the spring is fixed to the inner wall of the crushing box. Through the elastic action of the spring, a basic force can be provided for the automatic reset of the movable rod. Combined with the action of the baffle, an indirect discharge effect of the returned material can be achieved to avoid material accumulation affecting the crushing effect.

[0011] Preferably, the delivery pump is connected to one end of the feed pipe, and the other end of the feed pipe is connected to the feed port of the maturator. Through the action of the delivery pump and the feed pipe, the crushed material can be backfilled into the maturator for secondary processing, thereby avoiding material waste.

[0012] Compared with the prior art, the utility model has the beneficial effects that: the automatic backfilling device for expanded waste material can collect the return material generated by expanded modulated particles by cooperating the device with the discharge port of the expander, and can realize the crushing processing of the return material by cooperating with the indirect feeding mechanism, the crushing mechanism and the material guiding mechanism, and can avoid the accumulation of materials affecting the crushing effect through the indirect feeding mechanism and the material guiding mechanism, and can ensure that the materials have sufficient crushing time, thereby ensuring the crushing effect of the materials, and finally, through the action of the conveying pump and the feeding pipe, the materials can be backfilled into the expander for reprocessing, effectively avoiding material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall front view cross-section of the utility model device;

[0014] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the device of the utility model;

[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the rotating shaft of the utility model from the front view.

[0016] In the figure: 1, crushing box; 101, feed box; 102, dividing plate; 2, motor; 3, rotating shaft; 301, cam; 302, crushing knife; 303, spiral conveying rod; 4, fixed rod; 401, scraper; 5, first guide ring plate; 6, second guide ring plate; 601, ear plate; 7, movable rod; 701, baffle; 702, spring; 8, conveying pump; 801, feeding pipe. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-Figure 3 The utility model provides a technical solution: an automatic backfilling device for expanded waste, including a crushing box 1, a motor 2 is fixed to the upper end surface of the crushing box 1, a rotating shaft 3 is fixed to the output end of the motor 2, and the rotating shaft 3 is connected to the crushing box 1 by a bearing. A first guide ring plate 5 with a concave structure is also fixed in the crushing box 1, a second guide ring plate 6 is arranged on the lower side of the first guide ring plate 5, and the second guide ring plate 6 is connected to the rotating shaft 3 by a bearing. A conveying pump 8 is also connected to the crushing box 1.

[0019] A feed box 101 is installed on the upper end surface of the crusher box 1, and a dividing plate 102 with an inclined structure is arranged in the feed box 101, and the dividing plate 102 is fixed to the upper end surface of the crusher box 1; a cam 301 is also fixed on the rotating shaft 3, and a crushing knife 302 is also fixed on the rotating shaft 3 at an equal angle, and a spiral conveying rod 303 is fixed to the lower end of the rotating shaft 3; the cam 301 and the movable rod 7 are slidably connected, and the movable rod 7 is symmetrically distributed about the center line of the crusher box 1, and the movable rod 7 and the crusher box 1 are slidably connected; a baffle 701 is also fixed on the movable rod 7, and the baffle 701 cooperates with the upper opening of the crusher box 1 to achieve a shielding effect, and one end of a spring 702 is also fixed on the movable rod 7, and the other end of the spring 702 is fixed to the inner wall of the crusher box 1;

[0020] When using the automatic backfilling device for expanded waste, Figure 1-Figure 3As shown, first, the whole device is moved to cooperate with the extruder, so that the feed box 101 is located directly below the discharge port of the extruder. At this time, the return material generated by the extruder due to the extrusion and modulation of the particles falls directly into the feed box 101 and is collected. Then, the motor 2 is powered by an external power supply. By starting the motor 2, the rotating shaft 3 can be driven to rotate, thereby driving the cam 301 to rotate. Through the sliding action between the cam 301 and the movable rod 7 and the elastic action of the spring 702, the movable rod 7 can be forced to reciprocate left and right. When the movable rod 7 moves, the baffle 701 is driven to move at the same time. When the baffle 701 is separated from the upper opening of the crushed material box 1, the shielding effect of the upper opening of the crushed material box 1 can be released, so that the return material in the feed box 101 can enter the crushed material box 1. When the baffle 701 cooperates with the upper opening of the crushed material box 1 to achieve shielding, the feeding is stopped at this time, thereby effectively avoiding excessive feeding at one time to affect the crushing effect of the material.

[0021] A fixed rod 4 is also fixed symmetrically on the rotating shaft 3, and a scraper 401 is fixed on the fixed rod 4, and the scraper 401 contacts the crushing box 1 and can slide; one end of an ear plate 601 is fixed at an equal angle on the outer side of the second guide ring plate 6, and the other end of the ear plate 601 is fixed on the inner wall of the crushing box 1, and the second guide ring plate 6 is an upward convex annular structure; the conveying pump 8 is connected to one end of the feeding pipe 801, and the other end of the feeding pipe 801 is connected to the feed port of the ripening machine;

[0022] When the material enters the crushing box 1, Figure 1-Figure 3 As shown, at this time, the material can be crushed by the action of the crushing knife 302. With the first guide ring plate 5 with a concave structure and the second guide ring plate 6 with a convex structure, the flow path of the material can be "Z"-shaped, thereby extending the material movement time, thereby ensuring the material crushing time, and then ensuring the material crushing effect, making the material muddy, and the crushed material flows downward. With the action of the scraper 401, the scraping and collecting effect of the material can be realized, so that the material can quickly contact the spiral conveying rod 303. The material can be conveyed downward by the spiral conveying rod 303. With the action of the conveying pump 8 and the feeding pipe 801, the muddy material can be backfilled into the extruder for processing, thereby avoiding material waste. This is the working principle of the automatic backfilling device for expanded waste.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic backfilling device for expanded waste, comprising a waste material box (1), characterized in that: A motor (2) is fixed to the upper end surface of the crushing box (1), a rotating shaft (3) is fixed to the output end of the motor (2), a bearing of the rotating shaft (3) is connected to the crushing box (1), a first guide ring plate (5) with a concave structure is also fixed in the crushing box (1), a second guide ring plate (6) is arranged on the lower side of the first guide ring plate (5), the second guide ring plate (6) and the rotating shaft (3) are connected by a bearing, and a conveying pump (8) is also connected to the crushing box (1).

2. The automatic backfilling device for expanded waste according to claim 1, characterized in that: A feed box (101) is installed on the upper end surface of the crushed material box (1), and a dividing plate (102) with an inclined structure is arranged inside the feed box (101), and the dividing plate (102) is fixed on the upper end surface of the crushed material box (1).

3. The automatic backfilling device for expanded waste according to claim 1, characterized in that: A cam (301) is also fixed on the rotating shaft (3), a crushing knife (302) is also fixed on the rotating shaft (3) at an equal angle, and a spiral conveying rod (303) is fixed at the lower end of the rotating shaft (3).

4. The automatic backfilling device for expanded waste according to claim 3, characterized in that: The cam (301) is slidably connected to the movable rod (7), and the movable rod (7) is symmetrically distributed with respect to the center line of the crushing box (1), and the movable rod (7) is slidably connected to the crushing box (1).

5. The automatic backfilling device for expanded waste according to claim 3, characterized in that: A fixed rod (4) is also fixed symmetrically on the rotating shaft (3), and a scraper (401) is fixed on the fixed rod (4), and the scraper (401) contacts the crushing box (1) and can slide.

6. The automatic backfilling device for expanded waste according to claim 1, characterized in that: One end of an ear plate (601) is fixed at an equal angle to the outer side of the second material guide ring plate (6), and the other end of the ear plate (601) is fixed to the inner wall of the crushed material box (1). The second material guide ring plate (6) is an upward convex annular structure.

7. The automatic backfilling device for expanded waste according to claim 4, characterized in that: A baffle (701) is also fixed on the movable rod (7), and the baffle (701) cooperates with the upper opening of the crushed material box (1) to achieve a shielding effect. One end of a spring (702) is also fixed on the movable rod (7), and the other end of the spring (702) is fixed on the inner wall of the crushed material box (1).

8. The automatic backfilling device for expanded waste according to claim 1, characterized in that: The delivery pump (8) is connected to one end of the feeding pipe (801), and the other end of the feeding pipe (801) is connected to the feed port of the cooking machine.