Colloid mill with cooling assembly
By setting up a cooling chamber in the dynamic and static grinding disc components of the colloid mill and installing a circulating water cooling system, the heat problem generated by high-speed friction is solved; at the same time, the lifting drive device is used to adjust the discharge port height to adapt to the use of large-capacity loading barrels, and the problem of small capacity and frequent replacement of loading barrels is solved, achieving a more efficient material crushing and loading process.
Patent Information
- Application Number
- CN202421446283.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing colloid mills generate large heat during high-speed friction, resulting in denaturation of the material, insufficient height of the discharge port, small loading barrel volume, and need to be replaced frequently, reducing working efficiency.
A colloidal mill with cooling components is designed, and circulating water cooling is achieved by setting a cooling chamber in the dynamic and static grinding disc components and installing a water inlet and outlet port; at the same time, a lifting drive device is used to adjust the discharge port height to adapt to the use of large-capacity loading barrels.
It effectively avoids the denaturation of the material due to friction and improves the cooling effect; at the same time, by adjusting the height of the discharge port, a large-scale material loading is achieved, and the working efficiency is improved.
Smart Images

Figure CN222829771U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pulverizing equipment, in particular to a colloid mill with a cooling component. Background Art
[0002] The colloid mill is first of all a centrifugal grinding and crushing equipment with a simple structure and easy equipment maintenance. It is suitable for grinding and emulsifying materials with higher viscosity and larger particles. Among them, all the parts in the colloid mill that come into contact with the material are made of high-strength stainless steel, which has good corrosion resistance and wear resistance, making the processed materials pollution-free, hygienic and pure.
[0003] The working principle of the colloid mill is to use an electric motor through a belt drive to drive the moving grinding disc and the matching fixed grinding disc to rotate relative to each other at a high speed. The processed material passes through the gap between the moving grinding disc and the fixed grinding disc under the action of its own gravity, and is simultaneously subjected to strong shear force, friction force, high-frequency vibration, high-speed vortex and other physical effects, so that the material is effectively emulsified, dispersed, homogenized and crushed, achieving the effect of ultra-fine crushing and emulsification of the material.
[0004] In the actual working process, it is found that the above-mentioned colloid mill has certain defects: first, due to the high-speed friction between the dynamic and static grinding discs, a large amount of heat is easily generated, causing the material to denature. The traditional cooling method is through the cooling water pipe wrapped around the grinding table, and the cooling effect is general; in addition, the above-mentioned colloid mill is often relatively short. When it is placed on the ground for use, the height of its discharge port is not high, so the size of the loading bucket placed under the discharge port cannot be too large, that is, the height of the loading bucket cannot be higher than the discharge port, but the volume of the loading bucket with a low height is generally not large. In order to collect all the materials discharged by the colloid mill, multiple loading buckets are required. Therefore, the staff needs to replace the loading buckets back and forth. The operation process is time-consuming and labor-intensive, and reduces the working efficiency of the colloid mill. Utility Model Content
[0005] The utility model provides a colloid mill with a cooling component with a reasonable structural design to solve the technical problems existing in the known technology. The utility model can cool the dynamic and static grinding discs, and has a good cooling effect, avoiding the heat generated by friction from causing the material to be denatured. At the same time, the height of the discharge port of the colloid mill can be adjusted according to actual work needs, and with a large-capacity loading bucket, a large amount of colloid mill discharge material can be contained at one time, thereby improving work efficiency.
[0006] The utility model adopts the following technical solutions to solve the technical problems existing in the known technologies: a colloid mill with a cooling assembly comprises a lifting drive device with multiple sets of casters installed at the bottom, a base box is installed on the lifting drive device through multiple sets of shock absorbers, a supporting rotating sleeve is installed on the base box, a mounting shell is installed on the top of the supporting rotating sleeve, and a feed hopper is installed on the top of the mounting shell; a discharge port is opened at the lower part of the mounting shell, and a circulating discharge structure is installed on the discharge port; a static grinding disc is adjustably installed in the inner cavity of the mounting shell, and a through-hole connected to the supporting rotating sleeve for rotation is also included. The dynamic grinding disc assembly in the static grinding disc also includes an adjustment mounting assembly installed on the mounting shell for adjusting the gap between the static grinding disc and the dynamic grinding disc assembly; an upper cooling chamber is opened in the static grinding disc, and also includes a water inlet and a water outlet installed on the adjustment mounting assembly and connected to the upper cooling chamber; a lower cooling chamber structure is opened in the dynamic grinding disc assembly, and also includes a rotary joint installed at the lower end of the dynamic grinding disc assembly and connected to the lower cooling chamber structure; and also includes a driving motor installed on the base box, and a transmission pair is installed between the output shaft of the driving motor and the lower end of the dynamic grinding disc assembly.
[0007] The advantages and positive effects of the utility model are as follows: the utility model provides a colloid mill with a cooling assembly, which can crush and finely grind materials that fall between the moving grinding disc assembly and the static grinding disc assembly by setting a clearance fit and relatively rotatable, and can adjust the clearance between the moving grinding disc assembly and the static grinding disc assembly by setting an adjustment installation assembly to improve the grinding accuracy; by opening a lower cooling cavity structure in the moving grinding disc assembly and installing a rotating joint, the moving grinding disc assembly can be circulated with water to take away the heat on the moving grinding disc assembly, thereby avoiding heat accumulation and facilitating rapid heat dissipation; by An upper cooling chamber is opened in the static grinding disc and is equipped with a water inlet and a water outlet, so that the static grinding disc can be circulated with water to avoid heat accumulation on the static grinding disc. Through the above arrangement, the heat generated by friction can be prevented from denaturing the material, and the cooling effect is good. By arranging a lifting drive device, the discharge port of the circulating discharge structure connected to the discharge port can be adjusted, so that a large-capacity loading bucket can be placed under the discharge port of the circulating discharge structure, and then the material discharged from the colloid mill can be loaded at one time, without the need for staff to frequently change the loading container. The operation process is simple, convenient, and saves trouble and labor, thereby improving work efficiency.
[0008] Preferably: the lifting drive device includes a mounting base with multiple sets of casters installed at the bottom, and also includes a lifting mounting seat arranged above the mounting base, a scissors-fork mechanism connected to the mounting base and the lifting mounting seat is arranged between the mounting base and the lifting mounting seat, and also includes a lifting drive component installed on the mounting base for the telescopic state of the scissors-fork mechanism.
[0009] Preferably: the lifting drive assembly includes a transversely arranged transverse screw rotatably connected to the mounting base, a transverse mounting seat is connected to the transverse screw via a nut, and the transverse mounting seat is connected to the lower end of the scissors mechanism; it also includes a lifting motor installed on the mounting base, which is used to drive the transverse screw to rotate.
[0010] Preferably: the dynamic grinding disc assembly includes a driving shaft rotatably connected to a supporting rotating sleeve through a rolling bearing, a dynamic grinding disc member is coaxially connected to the top of the driving shaft, and a rotating joint is installed at the lower end of the driving shaft; and also includes a spiral cutter installed on the top of the dynamic grinding disc member and arranged coaxially therewith.
[0011] Preferably, the lower cooling chamber structure includes a cold water channel opened at the center of the driving shaft, and also includes a dynamic grinding cold water chamber opened at the center of the dynamic grinding disc, and the cold water channel is connected to the dynamic grinding cold water chamber.
[0012] Preferably: the adjustment mounting assembly includes a mounting outer ring which is sleeved on the mounting outer shell and threadedly connected to the mounting outer shell, and also includes a mounting top cover fixedly connected to the upper end of the static grinding disc, and the water inlet and the water outlet are installed on the mounting top cover; it also includes an adjustment handle which is threadedly connected to the upper part of the mounting outer ring, and the inner end of the adjustment handle passes through the mounting outer ring and is threadedly connected to the upper part of the static grinding disc.
[0013] Preferably: the circulating discharge structure includes a material mask that is buckled with the discharge port, a discharge main pipe connected to the discharge port is installed on the material mask, a discharge elbow and a reflux branch pipe are installed on the ventilation three-way valve on the discharge main pipe, and the discharge port of the reflux branch pipe is located above the feed hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main partial cross-sectional structure of the utility model;
[0015] Figure 2 It is a cross-sectional structural schematic diagram of the movable grinding disc assembly in the utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the upper main body of the utility model;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the lifting drive device in the utility model.
[0018] In the figure: 1. caster; 2. mounting base; 3. scissor mechanism; 4. lifting mounting base; 5. shock absorber; 6. swivel joint; 7. base box; 8. transmission pair; 9. moving grinding disc assembly; 9-1. driving shaft; 9-2. moving grinding disc member; 9-3. spiral cutter; 10. supporting sleeve; 11. mounting shell; 12. circulating discharge structure; 12-1. discharge elbow; 12-2. discharge main pipe; 12-3. material mask; 12-4. reflux branch pipe; 13. discharge port; 14. Adjustment and installation assembly; 14-1. Adjustment handle; 14-2. Installation of outer ring; 14-3. Installation of top cover; 15. Water inlet; 16. Feed hopper; 17. Water outlet; 18. Upper cooling chamber; 19. Static grinding disc; 20. Lower cooling chamber structure; 20-1. Cold water flow channel; 20-2. Dynamic grinding cold water chamber; 21. Drive motor; 22. Handrail; 23. Lifting drive assembly; 23-1. Lifting motor; 23-2. Transverse mounting seat; 23-3. Transverse screw. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0020] See also Figure 1 The colloid mill with cooling assembly of the utility model comprises a lifting drive device with multiple sets of casters 1 installed at the bottom, and a base box 7 is installed on the lifting drive device through multiple sets of shock absorbers 5. The shock absorbers 5 are prior art and can be purchased in the market as needed.
[0021] like Figure 4 As shown, the lifting drive device includes a mounting base 2 with multiple sets of casters 1 mounted on the bottom. In order to improve the convenience of operation of the utility model, a handrail 22 is installed on the mounting base 2 for easy pushing by the staff. The lifting drive device also includes a lifting mounting seat 4 arranged above the mounting base 2, a scissor mechanism 3 connected to the mounting base 2 and the lifting mounting seat 4 is arranged between the mounting base 2 and the lifting mounting seat 4, and also includes a lifting drive component 23 installed on the mounting base 2 for the telescopic state of the scissor mechanism 3.
[0022] In this embodiment, one side of the top of the scissor mechanism 3 is pivotally connected to the lifting mounting seat 4 through a pin, and the other side of the top is movably connected to the lifting mounting seat 4 through a linear guide pair. In addition, the linear guide pair is pivotally connected to the end of the scissor mechanism 3 through a pin. One side of the bottom of the scissor mechanism 3 is pivotally connected to the mounting base 2 through a pin, and the above-mentioned pivot connection end is located on the same side as the top and the pivot connection end of the lifting mounting seat 4. The other side of the bottom of the scissor mechanism 3 is movably connected to the mounting base 2 through a linear guide pair. In addition, the above-mentioned linear guide pair is pivotally connected to the end of the scissor mechanism 3 through a pin. In addition, the above-mentioned scissor mechanism 3 is a prior art and can be directly purchased on the market.
[0023] like Figure 4 As shown, the lifting drive assembly 23 includes a transversely arranged traverse screw 23-3 rotatably connected to the mounting base 2 through a seat bearing, a traverse mounting seat 23-2 is connected to the traverse screw 23-3 through a nut, the traverse mounting seat 23-2 is connected to the lower end of the scissor mechanism 3, and the traverse mounting seat 23-2 is installed at the end of the scissor mechanism 3 connected to the linear guide pair. The lifting drive assembly 23 also includes a lifting motor 23-1 installed on the mounting base 2, which is used to drive the traverse screw 23-3 to rotate.
[0024] See also Figure 1 A support rotating sleeve 10 is installed on the base box 7, a mounting shell 11 is installed on the top of the support rotating sleeve 10, and a feed hopper 16 is installed on the top of the mounting shell 11. A discharge port 13 is opened at the lower part of the mounting shell 11, and a circulating discharge structure 12 is installed on the discharge port 13.
[0025] like Figure 3 As shown, the above-mentioned circulating discharge structure 12 includes a material mask 12-3 buckled with the discharge port 13, a discharge main pipe 12-2 connected to the discharge port 13 is installed on the material mask 12-3, a discharge elbow 12-1 and a reflux branch pipe 12-4 are installed on the ventilation three-way valve on the discharge main pipe 12-2, and the discharge port of the reflux branch pipe 12-4 is located above the feed hopper 16. A lock is installed between the material mask 12-3 and the discharge port 13 to lock the two.
[0026] See also Figure 1 , a static grinding disc 19 is adjustably mounted in the inner cavity of the mounting shell 11, and also includes a dynamic grinding disc assembly 9 rotatably connected to the supporting rotating sleeve 10 and inserted into the static grinding disc 19, and also includes an adjustment mounting assembly 14 installed on the mounting shell 11 for adjusting the gap between the static grinding disc 19 and the dynamic grinding disc assembly 9. In addition, in order to perform cooling operations, an upper cooling chamber 18 is opened in the static grinding disc 19, and also includes a water inlet 15 and a water outlet 17 installed on the adjustment mounting assembly 14 and connected to the upper cooling chamber 18; a lower cooling chamber structure 20 is opened in the dynamic grinding disc assembly 9, and also includes a rotary joint 6 installed at the lower end of the dynamic grinding disc assembly 9 and connected to the lower cooling chamber structure 20;
[0027] like Figure 3As shown, the above-mentioned adjustment installation assembly 14 includes an installation outer ring 14-2 which is sleeved on the installation shell 11 and threadedly connected to the installation shell 11, and also includes an installation top cover 14-3 fixedly connected to the upper end of the static grinding disc 19, and the water inlet 15 and the water outlet 17 are installed on the installation top cover 14-3. The adjustment installation assembly 14 also includes an adjustment handle 14-1 threadedly connected to the upper part of the installation outer ring 14-2, and the inner end of the adjustment handle 14-1 penetrates the installation outer ring 14-2 and is threadedly connected to the upper part of the static grinding disc 19. For the convenience of operation, the above-mentioned adjustment handle 14-1 is provided with at least two groups. In the actual working process, when the staff grasps the adjustment handle 14-1 and rotates the installation outer ring 14-2, thereby driving the installation outer ring 14-2 to move upward, the gap between the static grinding disc 19 and the dynamic grinding disc assembly 9 can be increased. On the contrary, when the rotating installation outer ring 14-2 drives it to move downward, the gap between the static grinding disc 19 and the dynamic grinding disc assembly 9 can be reduced. In addition, the feed hopper 16 is threadedly connected to the upper port of the moving grinding disc assembly 9 .
[0028] like Figure 2 As shown, the above-mentioned moving grinding disc assembly 9 includes a driving shaft 9-1 that is rotatably connected to a supporting rotating sleeve 10 through a rolling bearing, a moving grinding disc member 9-2 is coaxially connected to the top of the driving shaft 9-1, and a rotary joint 6 is installed at the lower end of the driving shaft 9-1; it also includes a spiral cutter 9-3 installed on the top of the moving grinding disc member 9-2 and arranged coaxially therewith. The above-mentioned spiral cutter 9-3 includes a knife shaft that is coaxially connected to the top of the moving grinding disc member 9-2, and a spiral cutting knife is installed on the knife shaft, wherein the above-mentioned knife shaft is threadedly connected to the moving grinding disc member 9-2, wherein the above-mentioned thread rotation direction is opposite to the rotation rotation direction of the driving shaft 9-1 during operation.
[0029] See also Figure 2 The lower cooling chamber structure 20 includes a cold water channel 20-1 opened at the center of the driving shaft 9-1, and also includes a dynamic grinding cold water chamber 20-2 opened at the center of the dynamic grinding disc 9-2. The cold water channel 20-1 is connected to the dynamic grinding cold water chamber 20-2. Figure 1 As shown, the rotary joint 6 is connected to the cold water flow channel 20 - 1 , and the inner tube of the rotary joint 6 is passed through the cold water flow channel 20 - 1 and extends into the dynamic mill cold water chamber 20 - 2 .
[0030] like Figure 1 As shown, this embodiment also includes a driving motor 21 installed on the base box 7, and a transmission pair 8 is installed between the output shaft of the driving motor 21 and the lower end of the moving grinding disc assembly 9. The transmission pair 8 adopts a pulley transmission pair, which structurally includes a driven pulley keyed at the lower end of the driving shaft 9-1, and also includes a driving pulley keyed on the output shaft of the driving motor 21, and a transmission belt is installed between the above-mentioned driving pulley and the driven pulley.
[0031] Working principle:
[0032] By rotating the mounting outer ring 14-2 in the mounting assembly 14, the vertical position of the static grinding disc 19 can be adjusted, and then the gap between the static grinding disc 19 and the dynamic grinding disc 9-2 can be adjusted, which is suitable for different grinding needs. It can also compensate for the error caused by the wear of the static grinding disc 19 and the dynamic grinding disc 9-2 after the colloid mill is used for a long time, thereby improving the grinding accuracy; the abrasive can be circulated by using the circulating discharge structure 12, and the material can be gradually ground from large to small, thereby enhancing the material grinding effect; in the grinding During the grinding process, cooling water is introduced into the inner tube of the rotary joint 6, and then into the cold water chamber 20-2 of the moving mill, and the injected cooling water takes away the heat on the moving grinding disc 9-2, thereby avoiding heat accumulation and facilitating rapid heat dissipation. At the same time, the cooling water is circulated through the cold water channel 20-1 connected to the rotary joint 6; in addition, water is introduced through the water inlet 15 and discharged through the water outlet 17, so that the upper cooling chamber 18 can be circulated with water to cool the static grinding disc 19, thereby avoiding heat accumulation;
[0033] During the working process, the lifting motor 23-1 can drive the transverse screw 23-3 to rotate, and then adjust the telescopic state of the scissor mechanism 3, so as to achieve the purpose of adjusting the outlet of the circulating discharge structure 12 connected to the discharge port 13, so that a large-capacity loading bucket can be placed under the outlet of the circulating discharge structure 12, and then load the material discharged by the colloid mill at one time, without the need for staff to frequently replace the loading container, the operation process is simple, convenient, trouble-free and labor-saving, and work efficiency is improved.
Claims
1. A colloid mill with a cooling assembly, characterized in that: The invention comprises a lifting drive device with a plurality of casters (1) installed at the bottom, a base box (7) installed on the lifting drive device via a plurality of shock absorbers (5), a supporting rotating sleeve (10) installed on the base box (7), a mounting shell (11) installed on the top of the supporting rotating sleeve (10), and a feeding hopper (16) installed on the top of the mounting shell (11); a discharge port (13) is opened at the lower part of the mounting shell (11), and a circulating discharge structure (12) is installed on the discharge port (13); a static grinding disc (19) is adjustably installed in the inner cavity of the mounting shell (11), and a dynamic grinding disc assembly (9) rotatably connected to the supporting rotating sleeve (10) and inserted into the static grinding disc (19) is also included, and a rotating disc assembly (9) is installed on the mounting shell (11) ) is installed on the base box (7) for adjusting the gap between the static grinding disc member (19) and the dynamic grinding disc assembly (9); an upper cooling chamber (18) is provided in the static grinding disc member (19), and also includes a water inlet (15) and a water outlet (17) installed on the adjusting mounting assembly (14) and connected to the upper cooling chamber (18); a lower cooling chamber structure (20) is provided in the dynamic grinding disc assembly (9), and also includes a rotary joint (6) installed at the lower end of the dynamic grinding disc assembly (9) and connected to the lower cooling chamber structure (20); and also includes a driving motor (21) installed on the base box (7), and a transmission pair (8) is installed between the output shaft of the driving motor (21) and the lower end of the dynamic grinding disc assembly (9).
2. The colloid mill with a cooling assembly as claimed in claim 1, characterized in that: The lifting drive device comprises a mounting base (2) having a plurality of sets of casters (1) mounted on the bottom thereof, a lifting mounting seat (4) arranged above the mounting base (2), a scissor mechanism (3) connected to the mounting base (2) and the lifting mounting seat (4) being arranged between the mounting base (2) and the lifting mounting seat (4), and a lifting drive assembly (23) mounted on the mounting base (2) and used for the scissor mechanism (3) in a telescopic state.
3. The colloid mill with a cooling assembly as claimed in claim 2, characterized in that: The lifting drive assembly (23) comprises a transversely arranged traverse screw (23-3) rotatably connected to the mounting base (2), a traverse mounting seat (23-2) being connected to the traverse screw (23-3) via a nut, and the traverse mounting seat (23-2) being connected to the lower end of the scissor mechanism (3); and a lifting motor (23-1) mounted on the mounting base (2) for driving the traverse screw (23-3) to rotate.
4. The colloid mill with a cooling assembly as claimed in claim 1, characterized in that: The movable grinding disc assembly (9) comprises a driving shaft (9-1) rotatably connected to a supporting rotating sleeve (10) via a rolling bearing, a movable grinding disc member (9-2) being coaxially connected to the top of the driving shaft (9-1), and a rotary joint (6) being mounted on the lower end of the driving shaft (9-1); and a spiral cutter (9-3) being mounted on the top of the movable grinding disc member (9-2) and coaxially arranged therewith.
5. The colloid mill with a cooling assembly as claimed in claim 4, characterized in that: The lower cooling chamber structure (20) includes a cold water flow channel (20-1) opened at the center of the driving shaft (9-1), and also includes a dynamic grinding cold water chamber (20-2) opened at the center of the dynamic grinding disc (9-2), and the cold water flow channel (20-1) is connected to the dynamic grinding cold water chamber (20-2).
6. The colloid mill with a cooling assembly as claimed in claim 1, characterized in that: The adjustment mounting assembly (14) comprises an outer mounting ring (14-2) sleeved on the mounting housing (11) and threadedly connected to the mounting housing (11), and also comprises an installation top cover (14-3) fixedly connected to the upper end of the static grinding disc (19), the water inlet (15) and the water outlet (17) being installed on the installation top cover (14-3); and also comprises an adjustment handle (14-1) threadedly connected to the upper part of the mounting outer ring (14-2), the inner end of the adjustment handle (14-1) passing through the mounting outer ring (14-2) and being threadedly connected to the upper part of the static grinding disc (19).
7. The colloid mill with a cooling assembly as claimed in claim 1, characterized in that: The circulating discharge structure (12) comprises a material mask (12-3) which is engaged with a discharge port (13); a discharge main pipe (12-2) which is in communication with the discharge port (13) is installed on the material mask (12-3); a discharge elbow pipe (12-1) and a reflux branch pipe (12-4) are installed on the ventilation three-way valve on the discharge main pipe (12-2); and a discharge port of the reflux branch pipe (12-4) is located above the feed hopper (16).