Rust-proof treatment equipment for valve rod body
By designing an automated anti-rust treatment equipment for valve stem body, and using the feeding mechanism and drying mechanism, the problems of uneven coating, low production efficiency and high production costs caused by manual operation in the prior art are solved, and efficient and automated anti-rust treatment for valve stem is achieved.
Patent Information
- Application Number
- CN202421467056.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing valve stem anti-rust equipment has uneven surface coating due to manual operation of the metal coating, low production efficiency and high production costs.
A valve stem body anti-rust treatment equipment is designed, including a feeding mechanism and a drying mechanism. The feeding mechanism realizes the automatic placement and rotation of the valve stem through the combination of box, cylinder, push rod, push plate, motor, rotary shaft, clamp shaft, and limit plate. The drying mechanism uses an electric heating tube and a cooling gun to ensure the plating is stable and quickly enter the next process.
The valve stem surface plating is automated, avoiding uneven problems caused by manual operation, improving production efficiency and reducing production costs.
Smart Images

Figure CN222829906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to valve stem processing equipment, in particular to a valve stem body anti-rust processing equipment. Background Art
[0002] The valve stem is an important valve component, used for transmission, connected to an actuator or a handle, and directly drives the valve core to move or rotate to achieve valve switching or regulation. The newly produced valve stem needs to undergo multiple finishing processes, including surface treatment. The surface treatment of the valve stem includes grinding, cleaning, plating, etc. The main purpose of plating the valve stem is to prevent the valve stem from rusting, thereby extending its service life. Currently, the surface plating of the valve stem mainly relies on manual plating, which cannot be fully automated. Therefore, when manually plating the surface of the valve stem, it is very easy to have problems such as uneven plating, low production efficiency and high production cost. Therefore, a valve stem body anti-rust treatment equipment is particularly needed.
[0003] Because the existing valve stem anti-rust equipment usually performs metal coating manually, the manual valve stem coating is very likely to cause uneven valve stem surface coating, resulting in waste of manpower and material resources, resulting in low production efficiency and high production costs. Utility Model Content
[0004] The purpose of the utility model is to provide a valve stem body anti-rust treatment device to solve the problems raised in the above background technology, that is, because the existing valve stem anti-rust equipment usually performs metal coating manually, the manual valve stem coating is very likely to cause uneven valve stem surface coating, resulting in waste of manpower and material resources, thereby resulting in low production efficiency and high production costs.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve stem body anti-rust treatment device, comprising a device body, characterized in that: a feeding mechanism is provided on one side surface of the device body, and a drying mechanism is provided on one side surface of the device body;
[0006] The feeding mechanism includes a box body, a cylinder, a push rod, a push plate, a motor, a rotating shaft, a clamping shaft, a first limit plate and a second limit plate. One side surface of the equipment body is fixedly connected to the box body, the inner surface of the box body is installed with a cylinder, one end surface of the cylinder is fixedly connected to the push rod, one end surface of the push rod is fixedly connected to the push plate, the outer wall of the box body is installed with a motor, one end surface of the motor is fixedly connected to the rotating shaft, one end surface of the rotating shaft is fixedly installed with the clamping shaft, the first limit plate is welded on the inner lower surface of the box body, and the second limit plate is welded on the outer lower surface of the box body.
[0007] Preferably, a drying bin is installed on one side surface of the equipment body, a support rod is installed on the inner wall of the drying bin, a cooling gun is tightly fitted on one end surface of the support rod, a fixing sleeve is installed on the inner wall of the drying bin, a support sleeve is fixedly connected to one side surface of the fixing sleeve, and an electric heating tube is connected through one side surface of the support sleeve.
[0008] Preferably, the inner wall size of the motor matches the outer wall size of the rotating shaft, and the outer wall size of the rotating shaft matches the inner wall size of the clamping shaft.
[0009] Preferably, the push rod and the cylinder form a telescopic structure, and the inner wall size of the push rod matches the outer wall size of the cylinder.
[0010] Preferably, the outer wall size of the rotating shaft matches the inner wall size of the box body, and the rotating shaft penetrates and is rotatably connected to the inner surface of the box body.
[0011] Preferably, the outer wall size of the electric heating tube is consistent with the inner wall size of the support sleeve, and the electric heating tubes are distributed at equal intervals on the inner surface of the drying chamber.
[0012] Preferably, the inner wall size of the cooling gun matches the outer wall size of the support rod, and the cooling guns are symmetrically distributed on the inner surface of the drying bin about the central axis.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the valve stem body anti-rust treatment equipment, through the arrangement of the box body, cylinder, push rod, push plate, motor, rotating shaft, clamping shaft, first limit plate and second limit plate, firstly, when the equipment body needs to be put into use, the power is turned on and the valve stem to be processed is manually placed in the box body, and the valve stem in the inclined area of the box body enters the groove of the clamping shaft under the action of gravity, and when the valve stem in the inclined area is transported by the clamping shaft, it is considered that part of the valve stem is still in the horizontal area of the box body, at this time, the cylinder pushes the push rod, and the push rod pushes the push plate, The push plate pushes the valve stem in the horizontal area of the box to the feeding port of the rotating shaft and enters the groove of the clamping shaft. The clamping shaft rotates under the drive of the motor, and the valve stem that has just entered and is at the top of it also rotates. When the valve stem rotates to the first limit plate, it will fall downward under the action of gravity. Under the action of the first limit plate and the second limit plate, the valve stem will fall into the cylindrical clamp rotating on the assembly line. The valve stem rotates under the action of the first limit plate and the second limit plate, and the automatic nozzle performs surface coating on it, which solves the problems of uneven surface coating, low production efficiency and high production cost of existing valve stem rust prevention equipment due to manual operation of metal coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0015] Figure 2This is a schematic diagram of the cutaway structure of the feeding mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the feeding mechanism of the utility model;
[0017] Figure 4 This is a schematic diagram of the drying mechanism structure of the utility model.
[0018] In the figure: 1. Equipment body; 2. Feeding mechanism; 201. Box; 202. Cylinder; 203. Push rod; 204. Push plate; 205. Motor; 206. Rotating shaft; 207. Clamping shaft; 208. First limit plate; 209. Second limit plate; 3. Drying mechanism; 301. Drying bin; 302. Support rod; 303. Cooling gun; 304. Fixed sleeve; 305. Support sleeve; 306. Electric heating tube. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 The utility model provides a technical solution: a valve stem body anti-rust treatment device, comprising a device body 1, characterized in that: a feeding mechanism 2 is provided on one side surface of the device body 1, and a drying mechanism 3 is provided on one side surface of the device body 1;
[0021] The feeding mechanism 2 includes a box body 201, a cylinder 202, a push rod 203, a push plate 204, a motor 205, a rotating shaft 206, a clamping shaft 207, a first limit plate 208 and a second limit plate 209. The box body 201 is fixedly connected to the surface of one side of the equipment body 1, the cylinder 202 is installed on the inner surface of the box body 201, the push rod 203 is fixedly connected to one end surface of the cylinder 202, the push rod 203 is fixedly connected to one end surface of the push rod 203, and the push plate 204 is fixedly connected to the outer wall of the box body 201. 5 is fixedly connected to a rotating shaft 206, and a clamping shaft 207 is fixedly installed on one end surface of the rotating shaft 206. A first limit plate 208 is welded to the inner lower surface of the box body 201, and a second limit plate 209 is welded to the outer lower surface of the box body 201. Through the arrangement of the box body 201, the cylinder 202, the push rod 203, the push plate 204, the motor 205, the rotating shaft 206, the clamping shaft 207, the first limit plate 208 and the second limit plate 209, when the equipment body 1 needs to be put into use, it is turned on. The power supply then manually places the valve stem to be processed in the box body 201, and the valve stem in the inclined area of the box body 201 enters the groove of the clamping shaft 207 under the action of gravity. When the valve stem in the inclined area is transported by the clamping shaft 207, it is considered that some valve stems are still in the horizontal area of the box body 201. At this time, the cylinder 202 pushes the push rod 203, and the push rod 203 pushes the push plate 204. The push plate 204 pushes the valve stem in the horizontal area of the box body 201 to the feeding port of the clamping shaft 207 and enters the groove of the clamping shaft 207, clamping the material. The shaft 207 rotates driven by the motor 205, and the valve stem that has just entered and is at the top of it also rotates. When the valve stem rotates to the first limit plate 208, it will fall downward under the action of gravity. Under the action of the first limit plate 208 and the second limit plate 209, the valve stem will fall into the cylindrical fixture rotating on the assembly line. The valve stem rotates under the action of the cylindrical fixture, and the automatic nozzle performs surface coating on it, which solves the problems of uneven surface coating, low production efficiency and high production cost caused by manual operation of metal coating in existing valve stem anti-rust equipment.
[0022] Furthermore, the drying mechanism 3 includes a drying chamber 301, a support rod 302, a cooling gun 303, a fixing sleeve 304, a supporting sleeve 305 and an electric heating pipe 306. The drying chamber 301 is installed on one side surface of the equipment body 1, the supporting rod 302 is installed on the inner wall of the drying chamber 301, the cooling gun 303 is tightly attached to one end surface of the supporting rod 302, the fixing sleeve 304 is installed on the inner wall of the drying chamber 301, and the supporting sleeve 305 is fixedly connected to one side surface of the fixing sleeve 304. An electric heating tube 306 is connected to the surface of one side of 305. Through the arrangement of the drying chamber 301, the support rod 302, the cooling gun 303, the fixing sleeve 304, the support sleeve 305 and the electric heating tube 306, when the valve stem completes the surface coating, the electric heating tube 306 is first in a working state when the power is turned on, and the electric heating tube 306 bakes the transmitted valve stem so that the surface coating is in a stable state. After the baking is completed, the cooling gun 303 cools the valve stem to reduce its surface temperature.
[0023] Furthermore, the inner wall size of the motor 205 matches the outer wall size of the rotating shaft 206, and the outer wall size of the rotating shaft 206 matches the inner wall size of the clamping shaft 207. Through the setting of the motor 205, the clamping shaft 207 can be rotated, so that the valve stem entering the groove of the clamping shaft 207 can be rotated to achieve delivery.
[0024] Furthermore, the push rod 203 and the cylinder 202 form a telescopic structure, and the inner wall size of the push rod 203 matches the outer wall size of the cylinder 202. Through the setting of the cylinder 202, the position of the push plate 204 can be adjusted, so that the valve stem in the horizontal area of the box body 201 can be pushed.
[0025] Furthermore, the outer wall size of the rotating shaft 206 is consistent with the inner wall size of the box body 201. The rotating shaft 206 penetrates and is rotatably connected to the inner surface of the box body 201. Through the setting of the rotating shaft 206, the clamping shaft 207 can be driven to rotate, so that the valve stem entering the groove of the clamping shaft 207 can be rotated to achieve delivery.
[0026] Furthermore, the outer wall size of the electric heating tube 306 is consistent with the inner wall size of the support sleeve 305, and the electric heating tube 306 is distributed at equal intervals on the inner surface of the drying chamber 301. Through the setting of the electric heating tube 306, after the valve stem completes the surface coating, it is heated, so that its surface is quickly in a stable state.
[0027] Furthermore, the inner wall size of the cooling gun 303 is consistent with the outer wall size of the support rod 302, and the cooling gun 303 is symmetrically distributed on the inner surface of the drying chamber 301 with the central axis. Through the setting of the cooling gun 303, after the valve stem completes surface baking, it is cooled, so that it can quickly enter the next process.
[0028] Working principle: First, when the equipment body 1 needs to be put into use, the power is turned on and the valve stem to be processed is manually placed in the box body 201. The valve stem in the inclined area of the box body 201 enters the groove of the clamping shaft 207 under the action of gravity. When the valve stem in the inclined area is transported by the clamping shaft 207, it is considered that some valve stems are still in the horizontal area of the box body 201. At this time, the cylinder 202 pushes the push rod 203, and the push rod 203 pushes the push plate 204. The push plate 204 pushes the valve stem in the horizontal area of the box body 201 to the feeding port of the clamping shaft 207 and enters the groove of the clamping shaft 207. The clamping shaft 207 rotates under the drive of the motor 205, and the valve stem that has just entered and is at the top of it also rotates. When the valve stem rotates to the At a limit plate 208, it will fall downward under the action of gravity. Under the action of the first limit plate 208 and the second limit plate 209, the valve stem will fall into the cylindrical fixture rotating on the assembly line. The valve stem rotates under the action of the cylindrical fixture, and the automatic nozzle performs surface coating on it, which solves the problems of uneven surface coating, low production efficiency and high production cost caused by manual operation of metal coating in existing valve stem anti-rust equipment. When the valve stem completes the surface coating, the electric heating tube 306 is in a working state when the power is turned on. The electric heating tube 306 bakes the transmitted valve stem so that the surface coating is in a stable state. After the baking is completed, the cooling gun 303 cools the valve stem to reduce its surface temperature so that it can quickly enter the next process.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve stem body anti-rust treatment device, comprising a device body (1), characterized in that: A feeding mechanism (2) is provided on one side surface of the equipment body (1), and a drying mechanism (3) is provided on one side surface of the equipment body (1); The feeding mechanism (2) comprises a box (201), a cylinder (202), a push rod (203), a push plate (204), a motor (205), a rotating shaft (206), a clamping shaft (207), a first limit plate (208) and a second limit plate (209); one side surface of the equipment body (1) is fixedly connected to the box (201); the inner side surface of the box (201) is mounted with the cylinder (202); one end surface of the cylinder (202) is fixedly connected to the push rod (203). 3), a push plate (204) is fixedly connected to one end surface of the push rod (203), a motor (205) is installed on the outer wall of the box body (201), a rotating shaft (206) is fixedly connected to one end surface of the motor (205), a clamping shaft (207) is fixedly installed on one end surface of the rotating shaft (206), a first limit plate (208) is welded to the inner lower surface of the box body (201), and a second limit plate (209) is welded to the outer lower surface of the box body (201).
2. The valve stem body anti-rust treatment device according to claim 1, characterized in that: The drying mechanism (3) comprises a drying chamber (301), a support rod (302), a cooling gun (303), a fixing sleeve (304), a supporting sleeve (305) and an electric heating pipe (306); the drying chamber (301) is mounted on one side surface of the device body (1); the supporting rod (302) is mounted on the inner wall of the drying chamber (301); the cooling gun (303) is tightly fitted on one end surface of the supporting rod (302); the fixing sleeve (304) is mounted on the inner wall of the drying chamber (301); the supporting sleeve (305) is fixedly connected to one side surface of the fixing sleeve (304); and the electric heating pipe (306) is penetrated and connected to one side surface of the supporting sleeve (305).
3. The valve stem body anti-rust treatment device according to claim 1, characterized in that: The inner wall size of the motor (205) matches the outer wall size of the rotating shaft (206), and the outer wall size of the rotating shaft (206) matches the inner wall size of the clamping shaft (207).
4. The valve stem body anti-rust treatment device according to claim 1, characterized in that: The push rod (203) and the cylinder (202) form a telescopic structure, and the inner wall size of the push rod (203) matches the outer wall size of the cylinder (202).
5. The valve stem body anti-rust treatment device according to claim 1, characterized in that: The outer wall size of the rotating shaft (206) matches the inner wall size of the box body (201), and the rotating shaft (206) penetrates and is rotatably connected to the inner surface of the box body (201).
6. The valve stem body anti-rust treatment device according to claim 2, characterized in that: The outer wall size of the electric heating pipe (306) matches the inner wall size of the support sleeve (305), and the electric heating pipes (306) are distributed at equal intervals on the inner surface of the drying chamber (301).
7. The valve stem body anti-rust treatment device according to claim 2, characterized in that: The inner wall size of the cooling gun (303) matches the outer wall size of the support rod (302), and the cooling gun (303) is symmetrically distributed on the inner surface of the drying chamber (301) about the central axis.