Preheating equipment before plastic coating of composite steel pipe

By designing a preheating equipment for composite steel pipes before coating, using preheating tanks and heating components to increase the temperature, and ensuring uniformity through agitating components, the problems of uneven coating and short service life in existing equipment are solved, achieving higher quality coatings and extended service life.

CN222830045UActive Publication Date: 2025-05-06CHONGQING JINSU ANTICORROSION PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202420703488.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-05-06
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

In actual operation, the existing plastic-coated composite steel pipe production equipment has problems such as poor product quality, short service life, uneven coating, and lack of effective preheating equipment.

Method used

A preheating equipment for preheating of composite steel pipes is designed, including preheating tanks, heating components, stirring components and valve components. The temperature inside the preheating tank is increased by heating and stirring, ensuring coating uniformity, and controlling the plastic outflow through the valve components.

Benefits of technology

Through preheating and stirring technology, the equipment improves the uniformity and quality of the coating, extends the service life of the product, and solves the problem of uneven coating in existing equipment.

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Abstract

The utility model relates to the technical field of plastic coating preheating, and discloses preheating equipment before plastic coating of a composite steel pipe, which comprises a processing structure, and a lifting structure is arranged above the processing structure; the treatment structure comprises a preheating tank, a heating assembly is arranged at the bottom of the inner wall of the preheating tank, a stirring assembly is arranged on the outer wall of the heating assembly, a valve assembly is arranged on the bottom face of the preheating tank, a supporting assembly is arranged on the side, close to the front face, of the valve assembly, and a fixing assembly is arranged on the left side of the lifting structure. A connecting assembly is arranged on the right side of the fixing assembly, a lifting assembly is arranged on the back face of the connecting assembly, a transmission belt is driven by a second motor to rotate, and a lifting connecting block fixed to the outer wall of the transmission belt drives a fixing plate and a connecting plate to move up and down through a fixing plate and an L-shaped hinge block; when the fixing plate moves up and down, the scraping box is driven to move up and down, and the inner wall of the preheating tank is scraped.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic coating preheating, in particular to a composite steel pipe preheating device before plastic coating. Background Art

[0002] First of all, the characteristics of composite steel pipes can be divided into two aspects: material diversity and performance superiority. Composite steel pipes are usually composed of two or more different materials, such as metals, plastics, ceramics, etc. These materials can play their respective advantages after combination to achieve better performance. In addition, composite steel pipes also have the characteristics of high strength, corrosion resistance, wear resistance, flame retardancy, etc., which can adapt to various harsh environments and extend service life.

[0003] Secondly, composite steel pipes are widely used in various fields. In the fields of oil, natural gas and chemical industry, composite steel pipes are widely used in pipeline systems. Its corrosion resistance can effectively protect the pipeline from the erosion of the medium and ensure a safe and stable transportation process. In addition, composite steel pipes are also widely used in construction, automobile manufacturing, aerospace and other fields. In construction, composite steel pipes can withstand greater pressure and load, providing a more stable and reliable support structure; in automobile manufacturing, composite steel pipes can reduce vehicle weight and improve fuel efficiency; in the field of aerospace, composite steel pipes can meet the requirements of high strength and lightweight, and provide safe and reliable spacecraft.

[0004] Finally, composite steel pipes play an important role in the industrial field. First, composite steel pipes play a key role in industrial production and are used to transport various media, including liquids, gases and particles. Its high strength and pressure resistance can ensure the safe operation of pipelines under high temperature and high pressure environments. In addition, composite steel pipes can effectively prevent medium leakage and ensure the stability and efficiency of industrial production. Secondly, composite steel pipes also play an important role in industrial construction and can be used for building support structures, process equipment and pipeline systems. The use of composite steel pipes can simplify engineering construction, improve construction efficiency and reduce engineering costs. Finally, composite steel pipes can also provide better environmental protection solutions for industrial enterprises. It is corrosion-resistant and wear-resistant, can reduce the generation of waste, and can be recycled and reused, effectively reducing environmental pollution.

[0005] Plastic coated steel pipe, also known as plastic coated pipe, steel plastic composite pipe, plastic coated composite steel pipe, is a steel plastic composite steel pipe with steel pipe as the base, a plastic anti-corrosion layer is welded on the inner surface of the steel pipe (bottom pipe) or on the inner and outer surfaces through spraying, rolling, dipping and suction processes. Plastic coated steel pipe has excellent corrosion resistance and relatively small friction resistance. Epoxy resin coated steel pipe is suitable for the transportation of water supply and drainage, seawater, warm water, oil, gas and other media, and polyvinyl chloride coated steel pipe is suitable for the transportation of drainage, seawater, oil, gas and other media.

[0006] However, the existing plastic-coated composite steel pipe is one of the most advanced anti-corrosion pipeline products in China, and the market is booming. At present, there are many related patent reports on the research of plastic-coated composite pipe production equipment in China, but there are certain limitations in actual production operations. The quality of the products produced is poor, the service life is short, the coating is uneven, and there are only a few equipments that have a good preheating for the plastic coating. Therefore, a composite steel pipe preheating equipment before plastic coating is proposed. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the deficiencies of the prior art, the utility model provides a composite steel pipe preheating device before plastic coating.

[0009] (II) Technical solution

[0010] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite steel pipe preheating device before plastic coating, including a processing structure, a lifting structure is arranged above the processing structure; the processing structure includes a preheating tank, a heating component is arranged at the bottom of the inner wall of the preheating tank, a stirring component is arranged on the outer wall of the heating component, a valve component is arranged on the bottom surface of the preheating tank, a support component is arranged on the side of the valve component close to the front, a fixing component is arranged on the left side of the lifting structure, a connecting component is arranged on the right side of the fixing component, and a lifting component is arranged on the back of the connecting component.

[0011] Preferably, the stirring assembly includes a motor, the motor is fixedly connected to the bottom of the preheating tank, the output end of the motor movably passes through the preheating tank and extends into the interior of the preheating tank, the output end of the motor is fixedly connected to a turntable, and a stirring rod is fixedly connected above the turntable.

[0012] Preferably, the heating assembly comprises a fixing rod, the fixing rod is fixedly connected to the bottom of the inner wall of the heating rod, a heating wire is coiled around the outer wall of the fixing rod, and the outer wall of the heating wire is sleeved with the heating rod.

[0013] Preferably, the valve assembly includes a hexagonal fixed block, the upper part of the hexagonal fixed block is fixedly connected to the lower part of the preheating tank, the lower part of the hexagonal fixed block is fixedly connected to a flow guide tube, the inner wall of the flow guide tube is movably connected to a valve, the valve interactively penetrates the flow guide tube and extends to the outer wall of the flow guide tube, and the extended end of the valve is fixedly connected to a valve handle.

[0014] Preferably, the support assembly comprises a support column, the support column is fixedly connected to the bottom of the preheating tank, and a rubber pad is fixedly connected to the bottom of the support column.

[0015] Preferably, the fixing assembly comprises a scraping box, a preheating tank cover is fixedly connected above the scraping box, a connecting column is fixedly connected above the preheating tank cover, a connecting plate is fixedly connected above the connecting column, and a fixing seat is fixedly connected to the right side of the connecting plate.

[0016] Preferably, the connecting assembly includes an L-shaped hinge plate, the L-shaped hinge plate is fixedly connected to the right side of the fixing seat, the surface of the L-shaped hinge plate is fixedly connected with a fixing screw, the L-shaped hinge plate is fixedly connected with a fixing plate through the fixing screw, a No. 1 connecting rod is movably passed through the four corners of the fixing plate, a No. 2 connecting rod is fixedly connected to the upper right side of the No. 1 connecting rod, a roller is sleeved on the outer wall of the No. 2 connecting rod, and a sliding plate is movably connected to the inner wall of the roller.

[0017] Preferably, the lifting assembly includes a connecting lifting block, the left side of the connecting lifting block is fixedly connected to the right side of the fixed plate, the right inner wall of the connecting lifting block is fixedly connected to a transmission belt, a rotating rod is inserted into the inner wall above the transmission belt, the rotating rod movably penetrates a hinge plate and extends to the back of the hinge plate, the extending end of the rotating rod is fixedly connected to a counterweight block, a slide groove is provided on the back of the hinge plate, a pulley is slidably connected to the inner wall of the slide groove, a No. 2 fixed rod is fixedly connected to the back of the pulley, a stopper is fixedly connected to the back of the No. 2 fixed rod, and a No. 2 motor is fixedly connected below the slide groove.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model provides a composite steel pipe preheating device before plastic coating, which has the following beneficial effects:

[0020] 1. This composite steel pipe preheating equipment before plastic coating drives the transmission belt to rotate through the No. 2 motor, and the lifting connection block fixed on the outer wall of the transmission belt drives the fixed plate and the connection plate to move up and down through the fixed plate and the L-shaped hinge block. When the fixed plate moves up and down, it drives the scraper box to move up and down to scrape the inner wall of the preheating tank.

[0021] 2. This composite steel pipe preheating equipment before plastic coating heats the heating rod to increase the temperature inside the preheating tank. After it reaches a certain temperature, turn on the motor to rotate the stirring rod fixed above the turntable to make the heating more uniform. After the stirring is completed, open the valve through the valve assembly to allow the internal plastic coating to flow out. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1This is a schematic diagram of the front structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the front structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the back structure of the utility model.

[0028] In the figure: 1. Processing structure; 101. Stirring assembly; 1011. Motor; 1012. Turntable; 1013. Stirring rod; 102. Heating assembly; 1021. Heating rod; 1022. Fixing rod; 1023. Heating wire; 103. Valve assembly; 1031. Hexagonal fixing block; 1032. Flow guide tube; 1033. Valve; 1034. Valve handle; 104. Support assembly; 1041. Support column; 1042. Rubber pad; 105. Preheating tank; 2. Lifting structure; 201. Fixing assembly; 2011. Preheating tank cover; 20 12. Scraper box; 2013. Connecting plate; 2014. Fixing seat; 2015. Connecting column; 202. Connecting assembly; 2021. L-shaped hinge; 2022. Fixing screw; 2023. Fixing plate; 2024. Connecting rod No. 1; 2025. Connecting rod No. 2; 2026. Roller; 2027. Sliding plate; 203. Lifting assembly; 2031. Hinge plate; 2032. Motor No. 2; 2033. Slide; 2034. Stopper; 2035. Pulley; 2036. Counterweight; 2037. Rotating rod; 2038. Transmission belt. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0030] Example 1

[0031] like Figure 1-4As shown, the utility model provides a composite steel pipe preheating equipment before plastic coating, including a processing structure 1, and a lifting structure 2 is arranged above the processing structure 1; the processing structure 1 includes a preheating tank 105, a heating component 102 is arranged at the bottom of the inner wall of the preheating tank 105, a stirring component 101 is arranged on the outer wall of the heating component 102, a valve component 103 is arranged on the bottom surface of the preheating tank 105, and a support component 104 is arranged on the side of the valve component 103 close to the front, a fixing component 201 is arranged on the left side of the lifting structure 2, a connecting component 202 is arranged on the right side of the fixing component 201, and a lifting component 203 is arranged on the back of the connecting component 202.

[0032] The stirring assembly 101 includes a motor 1011, which is fixedly connected to the bottom of the preheating tank 105. The output end of the motor 1011 movably passes through the preheating tank 105 and extends into the preheating tank 105. The output end of the motor 1011 is fixedly connected to a turntable 1012, and a stirring rod 1013 is fixedly connected above the turntable 1012.

[0033] The heating assembly 102 includes a fixing rod 1022 , which is fixedly connected to the bottom of the inner wall of the heating rod 1021 , a heating wire 1023 is coiled around the outer wall of the fixing rod 1022 , and the outer wall of the heating wire 1023 is sleeved with the heating rod 1021 .

[0034] The valve assembly 103 includes a hexagonal fixed block 1031, the upper part of the hexagonal fixed block 1031 is fixedly connected to the lower part of the preheating tank 105, the lower part of the hexagonal fixed block 1031 is fixedly connected to a guide tube 1032, the inner wall of the guide tube 1032 is movably connected to a valve 1033, the valve 1033 interactively penetrates the guide tube 1032 and extends to the outer wall of the guide tube 1032, and the extended end of the valve 1033 is fixedly connected to a valve handle 1034.

[0035] The support assembly 104 includes a support column 1041 , which is fixedly connected to the bottom of the preheating tank 105 , and a rubber pad 1042 is fixedly connected to the bottom of the support column 1041 .

[0036] In this embodiment, by turning on the No. 2 motor 2032, the transmission belt 2038 is driven by the rotation of the output end of the No. 2 motor 2032, and the rotation of the transmission belt 2038 drives the connecting lifting block 20310 fixed on the outer wall of the transmission belt 2038 to move up and down. As the lifting block 20310 moves up and down, the fixed plate 2023 drives the fixed component 201 to move up and down through the L-shaped hinge piece 2021. As the fixed component 201 moves up and down, the scraper box 2012 inside also moves up and down, thereby achieving the purpose of scraping the inner wall of the preheating tank 105, preventing the plastic coating from sticking to the inner wall of the preheating tank 105 and making it difficult to clean.

[0037] Example 2

[0038] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the fixing component 201 includes a scraping box 2012, a preheating tank cover 2011 is fixedly connected above the scraping box 2012, a connecting column 2015 is fixedly connected above the preheating tank cover 2011, a connecting plate 2013 is fixedly connected above the connecting column 2015, and a fixing seat 2014 is fixedly connected to the right side of the connecting plate 2013. By setting the scraping box 2012, the purpose of scraping the inner wall of the preheating tank 105 can be achieved.

[0039] The connecting component 202 includes an L-shaped hinge piece 2021, which is fixedly connected to the right side of the fixing seat 2014. A fixing screw 2022 is fixedly connected to the surface of the L-shaped hinge piece 2021. The L-shaped hinge piece 2021 is fixedly connected to a fixing plate 2023 through the fixing screw 2022. A No. 1 connecting rod 2024 is movably penetrated through the four corners of the fixing plate 2023. A No. 2 connecting rod 2025 is fixedly connected to the upper right side of the No. 1 connecting rod 2024. A roller 2026 is sleeved on the outer wall of the No. 2 connecting rod 2025, and a sliding plate 2027 is movably connected to the inner wall of the roller 2026.

[0040] The lifting assembly 203 includes a connecting lifting block 20310, the left side of the connecting lifting block 20310 is fixedly connected to the right side of the fixed plate 2023, the inner wall of the right side of the connecting lifting block 20310 is fixedly connected to a transmission belt 2038, a rotating rod 2037 is inserted into the inner wall above the transmission belt 2038, the rotating rod 2037 movably penetrates the hinge plate 2031 and extends to the back of the hinge plate 2031, the extended end of the rotating rod 2037 is fixedly connected to a counterweight block 2036, a slide groove 2033 is provided on the back of the hinge plate 2031, a pulley 2035 is slidably connected to the inner wall of the slide groove 2033, a No. 2 fixed rod 2039 is fixedly connected to the back of the No. 2 fixed rod 2039, a stopper 2034 is fixedly connected to the back of the No. 2 fixed rod 2039, and a No. 2 motor 2032 is fixedly connected below the slide groove 2033. By setting the slide groove 2033, the pulley 2035 can be moved on the inner wall of the slide groove to reduce wear.

[0041] In this embodiment, after the fixing component 201 is lifted by the lifting component 203, the material to be heated is filled into the preheating tank 105. After the material is filled, the heating wire 1023 heats the heating rod 1021 to increase the temperature inside the preheating tank 105. After it reaches a certain temperature, the motor 1011 is turned on, and the turntable 1012 is driven by the rotation of the output end of the motor 1011, so that the stirring rod 1013 fixed above the turntable 1012 rotates to make the heating more uniform. After the stirring is completed, the valve 1033 is opened through the valve handle 1034 to allow the internal plastic coating to flow out.

[0042] The following is a detailed description of the working principle of this composite steel pipe preheating equipment before plastic coating.

[0043] like Figure 1-4 As shown, when in use, first turn on the No. 2 motor 2032, and the transmission belt 2038 is driven by the rotation of the output end of the No. 2 motor 2032. The rotation of the transmission belt 2038 drives the connecting lifting block 20310 fixed on the outer wall of the transmission belt 2038 to move up and down. As the lifting block 20310 moves up and down, the fixed plate 2023 drives the fixed component 201 to move up and down through the L-shaped hinge piece 2021. As the fixed component 201 moves up and down, the scraping box 2012 inside also moves up and down, so as to achieve the purpose of scraping the inner wall of the preheating tank 105, and prevent the plastic coating on the inner wall of the preheating tank 105 from entering The line is sticky and difficult to clean. Then, after the fixing component 201 is lifted up by the lifting component 203, the material to be heated is filled into the preheating tank 105. After the material is filled in, the heating wire 1023 heats the heating rod 1021 to increase the temperature inside the preheating tank 105. After it reaches a certain temperature, turn on the motor 1011, and the turntable 1012 is driven by the rotation of the output end of the motor 1011 to rotate the stirring rod 1013 fixed above the turntable 1012 to make the heating more uniform. After the stirring is completed, open the valve 1033 through the valve handle 1034 to allow the internal plastic coating to flow out.

Claims

1. A composite steel pipe preheating device before plastic coating, comprising a processing structure (1), characterized in that: A lifting structure (2) is arranged above the processing structure (1); the processing structure (1) comprises a preheating tank (105); a heating component (102) is arranged at the bottom of the inner wall of the preheating tank (105); a stirring component (101) is arranged on the outer wall of the heating component (102); a valve component (103) is arranged on the bottom surface of the preheating tank (105); a support component (104) is arranged on the side of the valve component (103) close to the front; a fixing component (201) is arranged on the left side of the lifting structure (2); a connecting component (202) is arranged on the right side of the fixing component (201); and a lifting component (203) is arranged on the back side of the connecting component (202).

2. The composite steel pipe preheating equipment before plastic coating according to claim 1 is characterized in that: The stirring assembly (101) comprises a motor (1011), the motor (1011) is fixedly connected to the bottom of the preheating tank (105), the output end of the motor (1011) movably passes through the preheating tank (105) and extends into the interior of the preheating tank (105), the output end of the motor (1011) is fixedly connected to a rotating disk (1012), and a stirring rod (1013) is fixedly connected above the rotating disk (1012).

3. The composite steel pipe preheating equipment before plastic coating according to claim 1 is characterized in that: The heating component (102) comprises a fixing rod (1022), wherein the fixing rod (1022) is fixedly connected to the bottom of the inner wall of the heating rod (1021), a heating wire (1023) is coiled around the outer wall of the fixing rod (1022), and the outer wall of the heating wire (1023) is sleeved with the heating rod (1021).

4. The composite steel pipe preheating equipment before plastic coating according to claim 1 is characterized in that: The valve assembly (103) comprises a hexagonal fixed block (1031), the upper part of the hexagonal fixed block (1031) is fixedly connected to the lower part of the preheating tank (105), the lower part of the hexagonal fixed block (1031) is fixedly connected to a flow guide tube (1032), the inner wall of the flow guide tube (1032) is movably connected to a valve (1033), the valve (1033) interactively penetrates the flow guide tube (1032) and extends toward the outer wall of the flow guide tube (1032), and the extended end of the valve (1033) is fixedly connected to a valve handle (1034).

5. The preheating device for composite steel pipe before plastic coating according to claim 1 is characterized in that: The support assembly (104) comprises a support column (1041), wherein the support column (1041) is fixedly connected below the preheating tank (105), and a rubber pad (1042) is fixedly connected below the support column (1041).

6. The composite steel pipe preheating equipment before plastic coating according to claim 1 is characterized by: The fixing assembly (201) comprises a scraping box (2012), a preheating tank cover (2011) is fixedly connected to the top of the scraping box (2012), a connecting column (2015) is fixedly connected to the top of the preheating tank cover (2011), a connecting plate (2013) is fixedly connected to the top of the connecting column (2015), and a fixing seat (2014) is fixedly connected to the right side of the connecting plate (2013).

7. The composite steel pipe preheating device before plastic coating according to claim 6 is characterized by: The connecting assembly (202) comprises an L-shaped hinge piece (2021), wherein the L-shaped hinge piece (2021) is fixedly connected to the right side of the fixing seat (2014), a fixing screw (2022) is fixedly connected to the surface of the L-shaped hinge piece (2021), the L-shaped hinge piece (2021) is fixedly connected to a fixing plate (2023) via the fixing screw (2022), a No. 1 connecting rod (2024) is movably penetrated through four corners of the fixing plate (2023), a No. 2 connecting rod (2025) is fixedly connected to the upper right side of the No. 1 connecting rod (2024), a roller (2026) is sleeved on the outer wall of the No. 2 connecting rod (2025), and a sliding plate (2027) is movably connected to the inner wall of the roller (2026).

8. The composite steel pipe preheating device before plastic coating according to claim 7 is characterized in that: The lifting assembly (203) comprises a connecting lifting block (20310), the left side of the connecting lifting block (20310) is fixedly connected to the right side of the fixing plate (2023), the inner wall of the right side of the connecting lifting block (20310) is fixedly connected to a transmission belt (2038), the inner wall above the transmission belt (2038) is plugged with a rotating rod (2037), the rotating rod (2037) movably penetrates the hinge plate (2031) and extends to the back side of the hinge plate (2031), The extending end of the rotating rod (2037) is fixedly connected with a counterweight block (2036), the back of the hinged plate (2031) is provided with a slide groove (2033), the inner wall of the slide groove (2033) is slidably connected with a pulley (2035), the back of the pulley (2035) is fixedly connected with a second fixed rod (2039), the back of the second fixed rod (2039) is fixedly connected with a stopper (2034), and the bottom of the slide groove (2033) is fixedly connected with a second motor (2032).