Collecting device
By designing a collection device including a carrier table, a smoke collecting hood, a pump pipe, a lifting mechanism and a blowing mechanism, the existing flue gas collection methods are solved, and efficient collection and effective treatment of flue gas during tire vulcanization is achieved.
Patent Information
- Application Number
- CN202421579480.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing flue gas collection methods occupy a large space, have high energy consumption, low efficiency and relatively average effects, and cannot effectively solve the flue gas collection problem caused by tire vulcanization.
A collection device is designed, including a carrier table, a cigarette collecting hood, a gas pipe, a lifting mechanism and a blowing mechanism. The cigarette collecting hood is arranged on the carrier table and connects the air pump through the air pump. The lifting mechanism and the blowing mechanism are used in conjunction with each other to ensure that the smoke can be collected quickly and effectively.
It realizes efficient collection of flue gas during tire vulcanization, with better collection effect, avoids the retention or diffusion of flue gas, and reduces energy consumption and space occupied.
Smart Images

Figure CN222830319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber vulcanization, in particular to a collecting device. Background Art
[0002] Tire vulcanization is one of the most important links in the tire manufacturing process. After the tire is vulcanized, the mold is opened and the tire will produce a lot of waste gas. A large amount of pungent gas will accumulate in the factory, so it is necessary to collect and treat the fume generated after vulcanization. At present, there are many ways to collect fume, such as whole-plant collection and room collection, but these collection methods require a large three-dimensional space, and the fume collection consumes a lot of energy, has low efficiency and general effect.
[0003] Therefore, there is an urgent need for a collecting device to solve the above technical problems. Utility Model Content
[0004] The utility model aims to provide a collecting device which can efficiently collect the smoke generated during the vulcanization process of the tire and has a better collecting effect.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A collecting device for collecting smoke generated during the vulcanization process of a tire, comprising:
[0007] Loading platform;
[0008] A smoke collecting hood is arranged on the carrying platform;
[0009] An exhaust pipe connected to the fume hood and used for connecting to an output end of the exhaust fan;
[0010] A lifting mechanism, comprising a lifting drive and a storage platform, wherein an output end of the lifting drive is connected to the storage platform and can drive the storage platform and the tire on the storage platform to move in a vertical direction;
[0011] The air blowing mechanism is rotatably and adjustably arranged on the supporting platform, and the air inlet end of the smoke collecting hood and the output end of the air blowing mechanism are respectively arranged on two sides of the storage platform facing each other.
[0012] Optionally, the diameter of the smoke collecting hood gradually decreases in a direction away from the storage table.
[0013] Optionally, a through hole is provided between the smoke collecting hood and the exhaust pipe, and the through hole is arranged toward the storage table.
[0014] Optionally, a limiting piece is provided on the storage platform, and the tire can abut against and be limited on the limiting piece.
[0015] Optionally, the collecting device further comprises a filter element, and the filter element is arranged between the smoke collecting hood and the exhaust pipe.
[0016] Optionally, the air blowing mechanism comprises an air outlet piece and a fastener, the air outlet piece is rotatably connected to the supporting platform around a vertical direction, and can be locked on the supporting platform through the fastener.
[0017] Optionally, the air outlet member includes a frame and an air knife, the frame is rotatably connected to the supporting platform around its own axis, the air knife is arranged on the frame, and the fastener can connect the frame to the supporting platform.
[0018] Optionally, the frame includes a base plate and a support rod, the base plate is connected to one end of the support rod and is detachably connected to the support platform via the fastener, one end of the support rod extends into the support platform, and the other end is connected to the wind knife.
[0019] Optionally, a plurality of the air outlet members are provided, and the plurality of the air outlet members are arranged on the supporting platform at intervals along the horizontal direction, and the air outlet ends of the air outlet members are all arranged toward the air inlet end of the smoke collecting hood.
[0020] Optionally, the collecting device further comprises an electrostatic generator, and an output end of the electrostatic generator is connected to the smoke collecting hood.
[0021] Beneficial effects of the utility model:
[0022] The utility model provides a collecting device for collecting the smoke generated during the vulcanization process of the tire. The collecting device includes a supporting platform, a smoke hood, an exhaust pipe, a lifting mechanism and an air blowing mechanism. The smoke hood is arranged on the supporting platform, and can directly capture the smoke generated during the vulcanization process of the tire. At the same time, the air inlet end of the smoke hood and the output end of the air blowing mechanism are respectively arranged on both sides of the storage platform facing each other. The air blowing mechanism guides the smoke emitted by the tire on the storage platform to the air inlet end of the smoke hood by blowing, so as to ensure that the smoke can be quickly and effectively collected. The exhaust pipe is connected to the smoke hood, and is used to connect to the output end of the exhaust fan. The exhaust fan is used to extract air, so that the smoke can be timely and effectively extracted, and the smoke is prevented from being retained or diffused. The lifting mechanism includes a lifting drive and a storage platform. The output end of the lifting drive is connected to the storage platform, and can drive the storage platform and the tire on the storage platform to move in the vertical direction, so that the tire can adjust its own height to ensure the collection effect of the smoke. The blowing mechanism is rotatably arranged on the supporting platform, so that the operator can adjust the blowing angle and intensity according to actual needs, thereby optimizing the fume collection effect. Through the above arrangement, the collection device of the present application can efficiently collect the fume generated during the vulcanization process of the tire, and the collection effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of a collection device provided by an embodiment of the utility model;
[0024] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.
[0025] In the figure:
[0026] 1. Carrying platform; 2. Smoke hood; 21. Through hole; 3. Exhaust pipe; 4. Lifting mechanism; 41. Storage platform; 411. Limiting member; 5. Blowing mechanism; 51. Air outlet member; 511. Frame; 5111. Bottom plate; 5112. Support rod; 512. Wind knife. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0031] like Figure 1 and Figure 2 As shown, this embodiment provides a collecting device for collecting smoke generated during the vulcanization process of tires, and the collecting device includes a carrying platform 1, a smoke hood 2, an exhaust pipe 3, a lifting mechanism 4, and an air blowing mechanism 5. The smoke hood 2 is arranged on the carrying platform 1, the exhaust pipe 3 is connected to the smoke hood 2, and is used to connect to the output end of the exhauster, the lifting mechanism 4 includes a lifting driver and a storage platform 41, the output end of the lifting driver is connected to the storage platform 41, and can drive the storage platform 41 and the tire on the storage platform 41 to move in the vertical direction, the air blowing mechanism 5 is rotatably and adjustably arranged on the carrying platform 1, and the air inlet end of the smoke hood 2 and the output end of the air blowing mechanism 5 are respectively arranged on both sides of the storage platform 41 facing each other.
[0032] In this embodiment, the smoke hood 2 is arranged on the supporting platform 1, and can directly capture the smoke generated by the tire during the vulcanization process. At the same time, the air inlet end of the smoke hood 2 and the output end of the blowing mechanism 5 are respectively arranged on both sides of the storage platform 41 facing each other. The blowing mechanism 5 guides the smoke emitted by the tire on the storage platform 41 to the air inlet end of the smoke hood 2 by blowing, so as to ensure that the smoke can be quickly and effectively collected. The exhaust pipe 3 is connected to the smoke hood 2, and is used to connect to the output end of the exhaust fan. The exhaust fan is used to extract air to ensure that the smoke can be timely and effectively extracted to avoid the smoke from being retained or diffused. The lifting mechanism 4 includes a lifting drive and a storage platform 41. The output end of the lifting drive is connected to the storage platform 41, and can drive the storage platform 41 and the tire on the storage platform 41 to move in the vertical direction, so that the tire can adjust its own height to ensure the collection effect of the smoke. The blowing mechanism 5 is rotatably and adjustably arranged on the supporting platform 1, so that the operator can adjust the angle and intensity of the blowing according to actual needs, thereby optimizing the collection effect of the smoke. Through the above arrangement, the collecting device of this embodiment can efficiently collect the smoke generated by the tire during the vulcanization process, and the collection effect is better.
[0033] It should be noted that the vacuum pump can be a centrifugal vacuum pump, a vortex vacuum pump, etc., and the specific structure and working principle of the vacuum pump are clear to those skilled in the art, so they will not be described in detail here. In addition, the lifting drive can use a hydraulic cylinder or a pneumatic cylinder to achieve the lifting operation of the storage platform 41, which will not be described in detail here.
[0034] Specifically, Figure 1 As shown, the diameter of the smoke hood 2 gradually decreases in the direction away from the storage platform 41, so that the smoke generated from the storage platform 41 is gradually guided to the smaller diameter area of the smoke hood 2 during the upward diffusion process, ensuring that the smoke enters the smoke hood 2 more concentratedly, reducing the possibility of smoke escaping to the surrounding environment. Moreover, as the diameter of the smoke hood 2 decreases, the space inside the smoke hood 2 gradually shrinks, which speeds up the flow rate of the smoke and increases the amount of smoke extracted through the exhaust pipe 3.
[0035] Specifically, Figure 1 As shown, a through hole 21 is provided between the smoke hood 2 and the exhaust pipe 3, and the through hole 21 is arranged toward the storage table 41, so that the smoke generated from the storage table 41 can be directly captured, so that the smoke can be immediately sucked into the smoke hood 2 after being generated, and then discharged through the exhaust pipe 3, thereby reducing the diffusion and escape of the smoke in the air.
[0036] More specifically, if Figure 1 As shown, in order to ensure that the tire can be stably placed on the storage platform 41 and prevent the tire from moving or tilting during the vulcanization process, resulting in uneven vulcanization or damage to the equipment, a limiting member 411 is provided on the storage platform 41, and the tire can abut and be limited on the limiting member 411. The limiting member 411 can be a limiting column or a limiting block to achieve the above-mentioned functions, and no further limitation is made here.
[0037] Specifically, the collection device further includes a filter element, which is disposed between the smoke hood 2 and the exhaust pipe 3. The smoke collected by the smoke hood 2 is first filtered by the filter element before entering the exhaust pipe 3. Through the filtering effect of the filter element, the pollutant load in the exhaust pipe 3 and the exhaust machine can be reduced, and the service life of each component can be extended.
[0038] Specifically, Figure 1 and Figure 2 As shown, the blowing mechanism 5 includes an air outlet piece 51 and a fastener. The air outlet piece 51 is used to output airflow to drive the smoke into the smoke hood 2 for collection and extraction. The air outlet piece 51 is connected to the support platform 1 by rotating around the vertical direction, so that the air outlet piece 51 can flexibly adjust the direction to adapt to different work requirements. The operator can adjust the blowing angle and intensity according to actual needs, thereby optimizing the smoke collection effect. The air outlet piece 51 can be locked on the support platform 1 by the fastener to prevent the air outlet piece 51 from unnecessary movement or rotation during use. Among them, the fastener can be a screw or a bolt to achieve the locking between the air outlet piece 51 and the support platform 1.
[0039] More specifically, if Figure 1 and Figure 2As shown, in the present embodiment, the air outlet member 51 includes a frame 511 and a wind knife 512. The frame 511 rotates around its own axis and is connected to the support platform 1. The wind knife 512 is arranged on the frame 511 so that the operator can adjust the blowing direction of the wind knife 512. Moreover, by setting the wind knife 512, the smoke collection efficiency can be improved to ensure that the smoke does not diffuse. The fastener can connect the frame 511 to the support platform 1 to ensure that the frame 511 does not move or rotate unnecessarily during operation, thereby ensuring the stability and reliability of the blowing mechanism 5. In other embodiments, the air outlet member 51 includes a fan, and the smoke collection efficiency is accelerated by the fan, that is, the specific structure of the air outlet member 51 is not limited, as long as the above-mentioned functional effects can be achieved.
[0040] More specifically, Figure 1 and Figure 2 As shown, the frame 511 includes a bottom plate 5111 and a support rod 5112. The bottom plate 5111 is connected to one end of the support rod 5112, and is based on the bottom plate 5111 to bear the weight of the support rod 5112 and the wind knife 512. The bottom plate 5111 is detachably connected to the support platform 1 through fasteners, so that the frame 511 can be easily installed and disassembled, and is convenient for maintenance and replacement. One end of the support rod 5112 extends into the support platform 1, and the other end is connected to the wind knife 512, so that it is convenient for the operator to rotate the support rod 5112 in the vertical direction, and then adjust the air outlet direction of the wind knife 512 to optimize the collection effect of the smoke. After the wind knife 512 is adjusted to a suitable position, the bottom plate 5111 is locked on the support platform 1 through fasteners to ensure the stability and safety of the operation.
[0041] Specifically, there are multiple air outlet pieces 51, and the multiple air outlet pieces 51 are arranged on the supporting platform 1 at intervals in the horizontal direction to ensure that the airflow is more evenly distributed in the horizontal direction. The air outlet ends of the air outlet pieces 51 are all arranged toward the air inlet ends of the smoke hood 2, so that the airflow blown out by the air outlet pieces 51 can directly and effectively enter the smoke hood 2, thereby improving the smoke collection efficiency.
[0042] Specifically, the collection device also includes an electrostatic generator, the output end of which is connected to the smoke hood 2. Since the smoke generated after the tire is vulcanized is a mixed gas of oily fine particles and steam, such a configuration enables the smoke hood 2 to be attached with static electricity. Through the electrostatic effect, the oily fine particles in the smoke will be charged and then move under the action of the electric field force, so as to improve the collection efficiency and collection effect of the smoke. In addition, those skilled in the art are aware of the specific principles of the electrostatic generator, which will not be repeated here.
[0043] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A collecting device for collecting the smoke generated during the vulcanization process of the tire, characterized in that: include: A carrying platform (1); A smoke collecting hood (2) is arranged on the supporting platform (1); An exhaust pipe (3) connected to the fume hood (2) and used for connecting to the output end of the exhaust fan; A lifting mechanism (4) comprises a lifting drive and a storage platform (41), wherein an output end of the lifting drive is connected to the storage platform (41) and is capable of driving the storage platform (41) and the tire on the storage platform (41) to move in a vertical direction; The air blowing mechanism (5) is rotatably and adjustably arranged on the supporting platform (1), and the air inlet end of the smoke collecting hood (2) and the output end of the air blowing mechanism (5) are respectively arranged on two sides of the storage platform (41) facing each other.
2. The collecting device according to claim 1, characterized in that The diameter of the smoke collecting hood (2) gradually decreases in a direction away from the storage platform (41).
3. The collecting device according to claim 1, characterized in that A through hole (21) is provided between the smoke collecting hood (2) and the exhaust pipe (3), and the through hole (21) is arranged toward the storage table (41).
4. The collecting device according to claim 1, characterized in that The storage platform (41) is provided with a limiting piece (411), and the tire can abut against and be limited on the limiting piece (411).
5. The collecting device according to claim 1, characterized in that: The collecting device further comprises a filter element, and the filter element is arranged between the smoke collecting hood (2) and the exhaust pipe (3).
6. The collecting device according to claim 1, characterized in that The air blowing mechanism (5) comprises an air outlet piece (51) and a fastener. The air outlet piece (51) is connected to the supporting platform (1) by rotating in a vertical direction and can be locked on the supporting platform (1) by means of the fastener.
7. The collecting device according to claim 6, characterized in that The air outlet member (51) comprises a frame (511) and a wind knife (512); the frame (511) is connected to the support platform (1) by rotating around its own axis; the wind knife (512) is arranged on the frame (511); and the fastener is capable of connecting the frame (511) to the support platform (1).
8. The collecting device according to claim 7, characterized in that The frame (511) includes a base plate (5111) and a support rod (5112), wherein the base plate (5111) is connected to one end of the support rod (5112) and is detachably connected to the support platform (1) via the fastener, and one end of the support rod (5112) extends into the support platform (1), and the other end is connected to the wind knife (512).
9. The collecting device according to claim 6, characterized in that A plurality of the air outlet members (51) are provided, and the plurality of the air outlet members (51) are arranged on the support platform (1) at intervals in the horizontal direction, and the air outlet ends of the air outlet members (51) are all arranged toward the air inlet end of the smoke collecting hood (2).
10. The collecting device according to any one of claims 1 to 9, characterized in that: The collecting device also includes an electrostatic generator, the output end of which is connected to the smoke collecting hood (2).