Shearing knife rest with multiple sections of blades

By setting up an inclined multi-stage tool set and transverse blade in the multi-stage tool holder, the poor stability caused by the tilt force during the shearing process is solved, and the smooth operation of the tool holder and the improvement of the shear effect are achieved.

CN222830828UActive Publication Date: 2025-05-06JIANGSU DONGFANG HYDRAULIC
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Patent Information

Application Number
CN202421634271.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-06
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing multi-stage tool holder will generate inclination during the shearing process, resulting in poor shear stability and rapid friction loss of wear-resistant plates, which will affect service life and shear effect.

Method used

A multi-section blade shearing tool holder is designed. The multi-section blade set is set inclined downward from left to right, and the transverse blade is also set inclined. The inclination angle is adapted to the multi-section blade set to offset the influence of the inclination force.

Benefits of technology

Through this design, the tool holder remains stable and efficient when running downward, with the force balanced on the left and right sides, the service life of the wear-resistant plate and tool set is extended, and the shearing effect is more stable and efficient.

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Abstract

The utility model discloses a multi-section blade shearing tool rest, which belongs to the technical field of shearing machines, and comprises a frame welding part, the bottom of the frame welding part is provided with a multi-section blade group which is inclined downwards from left to right, and the bottom of the frame welding part is provided with a plurality of sections of blades. The multi-section type cutter set comprises two sets of first transverse blades, N sets of second transverse blades and N + 1 sets of longitudinal blades, the first transverse blades and the second transverse blades are obliquely arranged upwards from left to right, and the obliquely-upward angles of the first transverse blades and the second transverse blades are matched with the obliquely-downward angles of the multi-section type cutter set. The inclined upward angle of the transverse blade is approximately equal to the inclined downward angle of the multi-section type cutter set and is opposite to the inclined force of the multi-section type cutter set in the shearing process, so that the influence of the inclined force is counteracted, the cutter rest is kept stable and efficient when running downwards, the stress on the left side and the right side of the cutter rest is balanced, and the guide of the wear-resisting plate is uniform. And the service lives of the wear-resisting plate and the multi-section cutter group are prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shearing machines, and in particular relates to a shearing tool holder with multiple blades. Background Art

[0002] The shearing machine is a hydraulically driven machine tool. It is suitable for metal recycling plants, scrap car dismantling yards, and smelting and casting industries. It can cold-cut and press flanging various shapes of steel and various metal materials. The hydraulic shearing machine has a variety of designs according to the operating requirements. Among them, the shearing machine tool holder is the most critical structure of the shearing machine, which directly affects the working performance of the shearing machine.

[0003] The multi-section tool holder is a shearing tool suitable for wide-width plates. When working, the tool holder is driven downward by a hydraulic mechanism to complete the shearing of the plates. During operation, the tool holder slides in a specific track. When the conventional multi-section tool holder is shearing, due to the inclined setting of the multi-section blades, an inclination force will be generated during the shearing process, which will cause one side of the tool holder to be subjected to lateral force, resulting in poor stability during the shearing process, and then causing rapid wear of the wear-resistant block at the connection between the tool holder and the guide rail, affecting the operating stability and service life of the shearing machine tool holder, and seriously affecting the shearing effect. Utility Model Content

[0004] The utility model aims to provide a multi-section blade shearing tool holder to solve the problems of the existing shearing machine in the use process mentioned in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-segment blade shearing tool holder, including a frame assembly weldment, a multi-segment blade group inclined downward from left to right is arranged at the bottom of the frame assembly weldment, the multi-segment blade group includes two groups of first transverse blades, N groups of second transverse blades and N+1 groups of longitudinal blades, the first transverse blades and the second transverse blades are both arranged inclined upward from left to right, and the upward inclination angle of the first transverse blade and the second transverse blade is adapted to the downward inclination angle of the multi-segment blade group.

[0006] Preferably, two groups of the first transverse blades are respectively arranged at the leftmost and rightmost ends of the multi-section knife group, N groups of the second transverse blades are arranged between the two groups of first transverse blades, and a group of longitudinal blades is arranged between every two adjacent groups of transverse blades.

[0007] Preferably, the multi-section knife set has a downward inclination angle of 9 degrees from left to right, the first transverse blade and the second transverse blade have a downward inclination angle of 10 degrees from left to right, and the width of the first transverse blade is greater than the width of the second transverse blade.

[0008] Preferably, the angle between the longitudinal blade and the horizontal plane is set to 7 degrees.

[0009] Preferably, a front wear-resistant plate and a rear wear-resistant plate are provided at the connection between the frame assembly weldment and the guide rail, and a plurality of shear cylinders are provided on the top of the frame assembly weldment.

[0010] Preferably, the multi-section blade set is a stepped structure, and the longitudinal blades are perpendicular to the transverse blades of adjacent groups.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The multi-section knife group is arranged downwardly from left to right, and different groups of transverse blades do not work at the same time to shear, thereby improving the shearing capacity of each section of the blade. The structure of the multi-section knife group is low on the left and high on the right. When it goes down, it will guide the web to the right, generating a tilting force to the right. In the present technical scheme, the transverse blade is also arranged obliquely, and the transverse blade is tilted upward. The angle of the transverse blade tilting upward is approximately equal to the angle of the multi-section knife group tilting downward, which is opposite to the tilting force of the multi-section knife group during the shearing process, thereby offsetting the influence of the tilting force, so that the knife holder remains stable and efficient when running downward, the left and right sides of the knife holder are balanced, and the wear-resistant plate is guided evenly, which is beneficial to improving the service life of the wear-resistant plate and the multi-section knife group, and at the same time makes the shearing effect of the shearing machine more stable and efficient, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0014] Figure 2 It is a front view structural schematic diagram of the utility model.

[0015] In the figure: 1. frame assembly weldment; 2. first transverse blade; 3. second transverse blade; 4. longitudinal blade; 5. front wear-resistant plate; 6. rear wear-resistant plate; 7. shear cylinder. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Reference Figure 1-2A multi-segment blade shearing tool holder comprises a frame assembly weldment 1, a multi-segment blade set inclined downward from left to right is arranged at the bottom of the frame assembly weldment 1, the multi-segment blade set comprises two groups of first transverse blades 2, N groups of second transverse blades 3 and N+1 groups of longitudinal blades 4, the first transverse blades 2 and the second transverse blades 3 are both arranged inclined upward from left to right, and the upward inclination angle of the first transverse blades 2 and the second transverse blades 3 is adapted to the downward inclination angle of the multi-segment blade set.

[0018] In view of the problem that the existing multi-stage shearing machine tool holder generates a tilting force during the shearing process, which causes one side of the tool holder to be subjected to a lateral force, resulting in poor stability during the shearing process, a multi-stage blade shearing tool holder is provided in the present scheme, and the multi-stage knife group of the shearing tool holder is tilted downward from left to right, and the lateral blades of different groups do not shear at the same time, thereby improving the shearing capacity of each blade segment, and the multi-stage knife group has a structure with low left and high right, which will guide the web to the right when it goes down, thereby generating a tilting force to the right, and the present technical scheme also tilts the lateral blade, and the lateral blade is tilted upward, and the angle at which the lateral blade is tilted upward is approximately equal to the angle at which the multi-stage knife group is tilted downward, which is opposite to the tilting force of the multi-stage knife group during the shearing process, thereby offsetting the influence of the tilting force, so that the tool holder remains stable and efficient when running downward, the left and right sides of the tool holder are subjected to balanced forces, and the wear-resistant plate is guided symmetrically, which is beneficial to improving the service life of the wear-resistant plate and the multi-stage knife group, and at the same time makes the shearing effect of the shearing machine more stable and efficient, and the use effect is better.

[0019] Furthermore, two groups of first transverse blades 2 are respectively arranged at the leftmost and rightmost ends of the multi-section blade group, N groups of second transverse blades 3 are arranged between the two groups of first transverse blades 2, and a group of longitudinal blades 4 is arranged between every two adjacent groups of transverse blades.

[0020] In this embodiment, the length of the first transverse blade 2 is set to 570 mm, the length of the second transverse blade 3 is set to 500 mm, and two groups of first transverse blades 2 with slightly longer lengths are respectively arranged at the starting end and the end to facilitate cutting stability; in this embodiment, two groups of second transverse blades 3 are arranged, and three groups of longitudinal blades 4 are arranged.

[0021] Furthermore, the multi-section blade set has a downward tilt angle of 9 degrees from left to right, the first transverse blade 2 and the second transverse blade 3 have a downward tilt angle of 10 degrees from left to right, and the width of the first transverse blade 2 is greater than the width of the second transverse blade 3.

[0022] Through this technical solution, the multi-section knife group is tilted downward at an angle of 9 degrees from left to right, forming an overall shearing angle of 9 degrees, which can guide the web stably to the right; at the same time, the first transverse blade 2 and the second transverse blade 3 are tilted downward at an angle of 10 degrees from left to right, and the angle of the transverse blade is approximately equal to the overall angle of the multi-section knife group, thereby effectively balancing the tilting force of the multi-section knife group.

[0023] Furthermore, the angle between the longitudinal blade 4 and the horizontal plane is set to 7 degrees.

[0024] The longitudinal blade 4 is 410mm long, and the horizontal angle of each blade is 7 degrees. The angle is designed to be low on the outside and high on the inside. When shearing downward, each blade does not work at the same time to ensure the maximum shear force and the formed material is square and regular.

[0025] Furthermore, a front wear-resistant plate 5 and a rear wear-resistant plate 6 are provided at the connection between the frame assembly weldment 1 and the guide rail, and a plurality of shear cylinders 7 are provided on the top of the frame assembly weldment 1 .

[0026] The wear-resistant plate is used to dock with the guide rail of the shearing machine to play a role of lubrication and guidance. A plurality of shearing cylinders 7 are located above the frame assembly weldment 1 to drive the frame assembly weldment 1 to move up and down, thereby cutting the web.

[0027] Furthermore, the multi-section blade set is a stepped structure, and the longitudinal blades 4 are perpendicular to the transverse blades of the adjacent groups.

[0028] Working principle: The multi-section blade group of the shearing knife holder is tilted downward from left to right, and different groups of transverse blades do not work at the same time, thereby improving the shearing capacity of each blade. The structure of the multi-section blade group is low on the left and high on the right. When it goes down, it will guide the web to the right, generating a tilting force to the right. This technical solution also tilts the transverse blade, and the transverse blade is tilted upward. The angle of the transverse blade tilting upward is approximately equal to the angle of the multi-section blade group tilting downward, which is opposite to the tilting force of the multi-section blade group during the shearing process, thereby offsetting the influence of the tilting force, so that the knife holder remains stable and efficient when running downward. The left and right sides of the knife holder are balanced, and the wear-resistant plate is guided evenly, which is conducive to improving the service life of the wear-resistant plate and the multi-section knife group, and at the same time makes the shearing effect of the shearing machine more stable and efficient, and the use effect is better. .

[0029] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0030] In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine different embodiments or examples described in the present invention and features of different embodiments or examples without contradiction.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-segment blade shearing tool holder, characterized in that: It includes a frame assembly weldment, and a multi-section knife group is arranged at the bottom of the frame assembly weldment, which is inclined downward from left to right. The multi-section knife group includes two groups of first transverse blades, N groups of second transverse blades and N+1 groups of longitudinal blades. The first transverse blades and the second transverse blades are both arranged inclined upward from left to right, and the upward inclination angle of the first transverse blade and the second transverse blade is adapted to the downward inclination angle of the multi-section knife group.

2. A multi-segment blade shearing tool holder according to claim 1, characterized in that: The two groups of the first transverse blades are respectively arranged at the leftmost and rightmost ends of the multi-section blade set, the N groups of the second transverse blades are arranged between the two groups of the first transverse blades, and a group of longitudinal blades is arranged between every two adjacent groups of transverse blades.

3. The multi-segment blade shearing tool holder according to claim 1, characterized in that: The multi-section blade set has a downward tilt angle of 9 degrees from left to right, the first transverse blade and the second transverse blade have a downward tilt angle of 10 degrees from left to right, and the width of the first transverse blade is greater than the width of the second transverse blade.

4. The multi-segment blade shearing tool holder according to claim 1, characterized in that: The angle between the longitudinal blade and the horizontal plane is set to 7 degrees.

5. The multi-segment blade shearing tool holder according to claim 1, characterized in that: A front wear-resistant plate and a rear wear-resistant plate are arranged at the connection between the frame assembly weldment and the guide rail, and a plurality of shear cylinders are arranged on the top of the frame assembly weldment.

6. The multi-segment blade shearing tool holder according to claim 1, characterized in that: The multi-section blade set is a stepped structure, and the longitudinal blades are perpendicular to the transverse blades of the adjacent set.