Transverse cutting shear device with shear blades convenient to replace

By designing a cross-cutting shearing device using hydraulic push rods and motor-driven lifting frames, the existing replacement shearing device has solved the cumbersome, time-consuming, labor-intensive and dangerous operation problems, and the automation and convenience of shearing blade replacement is achieved, improving operational efficiency and reducing safety risks.

CN223012037UActive Publication Date: 2025-06-24WUHAN IRON & STEEL BEIHUI DECHENG EQUIP CO LTD
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Patent Information

Application Number
CN202421942598.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-24
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing replacement blade cutting device is cumbersome, time-consuming, laborious, and dangerous, and requires multiple people to cooperate, which is inefficient.

Method used

A cross-cutting device for easy replacement of shear blades is designed, and a lifting frame driven by hydraulic push rods and motors is used to simplify the process of shear blade replacement, reduce the number of operators, and improve efficiency.

Benefits of technology

It realizes automation and convenience of cutting blade replacement, reduces import and positioning work, improves operation efficiency, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of strip steel production auxiliary equipment, and discloses a crosscutting shear device convenient to replace shear blades, which comprises a crosscutting shear device main body and a conveying roller group, a replacement component is arranged on the side wall of the crosscutting shear device main body, and a hydraulic push rod is fixedly connected to the top of the crosscutting shear device main body. A conveying rod of the hydraulic push rod is fixedly connected with a fixing frame, the interior of the fixing frame is movably connected with an upper tool apron, the interior of the upper tool apron is fixedly connected with an upper shear blade, the conveying rod of the hydraulic push rod is fixedly connected with a connecting piece, and the replacement assembly comprises a supporting frame fixedly connected to the side wall of the transverse shear device body. The top of the supporting frame is fixedly connected with a first motor. According to the crosscutting shear device with the shear blades convenient to replace, a huge shear blade replacing trolley of an original mechanism is thoroughly abandoned, alignment is not needed when the tool apron is replaced, and the tool apron can be pushed into the crosscutting shear frame at a time and locked.
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Description

Technical Field

[0001] The utility model relates to the technical field of strip steel production auxiliary equipment, in particular to a cross-cutting shear device convenient for replacing shear blades. Background Technique

[0002] The cross-cutting shear is one of the key equipment in the continuous operation line of strip steel production. The shearing quality has a profound impact on the operation stability and reliability of the entire production line. The shear blade is a vulnerable part, and the replacement cycle is relatively frequent, usually ranging from 2 to 4 months.

[0003] At present, for the existing shear blade replacement device, generally two tracks are laid on the operation side of the cross-cutting shear. The tracks are strictly perpendicular to the direction of the knife seat of the cross-cutting shear. The height of the shear blade replacement slide is adjusted by turning the handle, adjusted to the same height as the upper shear blade or the lower shear blade, and then the hook head oil cylinder in the cross-cutting shear is released, the cross-cutting shear knife seat is loosened, the operator pulls the shear blade out to the shear blade replacement trolley, and then the shear blade is removed by a hoist or a crane, turned over or replaced with a new shear blade. Through on-site inspection, the operation time of a cross-cutting shear is 4 - 6 hours and requires 4 operators to cooperate to complete. It is not only time-consuming and laborious with low operation efficiency, but also very dangerous and easy to squeeze people. Therefore, there is an urgent need for a cross-cutting shear device convenient for replacing shear blades to solve the above problems. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a cross-cutting shear device convenient for replacing shear blades, which has the advantages of being convenient for replacing shear blades, etc., and solves the problems that the operator needs to pull the shear blade out to the shear blade replacement trolley, which is time-consuming, laborious, has low operation efficiency, and is very dangerous and easy to squeeze people.

[0006] (2) Technical Solutions

[0007] The technical solution of the utility model to solve the above technical problems is as follows: A cross-cutting shear device convenient for replacing shear blades includes a cross-cutting shear device main body and a conveying roller group. A replacement component is arranged on the side wall of the cross-cutting shear device main body. A hydraulic push rod is fixedly connected to the top of the cross-cutting shear device main body. A fixed frame is fixedly connected to the conveying rod of the hydraulic push rod. An upper knife seat is movably connected inside the fixed frame. An upper shear blade is fixedly connected inside the upper knife seat. A connecting piece is fixedly connected to the conveying rod of the hydraulic push rod. The replacement component includes a support frame fixedly connected to the side wall of the cross-cutting shear device main body. A first motor is fixedly connected to the top of the support frame. A first threaded rotating shaft is fixedly connected to the output shaft of the first motor. A lifting frame is threadedly connected to the outside of the first threaded rotating shaft.

[0008] The beneficial effects of the utility model are:

[0009] The cross-cutting shearing device facilitating the replacement of cutting blades completely abandons the original large-scale blade-changing trolley. When replacing the tool holder, alignment is not required. The tool holder can be pushed into the cross-cutting frame at one time and locked. The number of personnel for replacing the cutting blades is reduced. Two people can cooperate to complete the replacement of a set of cutting blades, improving the work efficiency and reducing the import and positioning work.

[0010] On the basis of the above technical solution, the utility model can be further improved as follows.

[0011] Further, a connecting chute is opened inside the fixing frame, and the connecting member is slidably connected inside the connecting chute.

[0012] The beneficial effect of adopting the above further solution is that the hydraulic push rod drives the upper tool holder to move up and down through the connecting member. At the same time, the upper tool holder can be slid off, improving the convenience during disassembly.

[0013] Further, a slider is fixedly connected to the top of the upper tool holder, and a slideway adapted to the slider is opened inside the lifting frame.

[0014] The beneficial effect of adopting the above further solution is that a slideway with the same size as the lifting frame is opened inside the fixing frame, so that the upper tool holder slides into the inside of the lifting frame.

[0015] Further, a second motor is fixedly connected to the side wall of the lifting frame. A second threaded rotating shaft is fixedly connected to the output shaft of the second motor. A slide plate is threadedly connected to the outside of the second threaded rotating shaft. A chain rope is fixedly connected to the outside of the slide plate. A hook is fixedly connected to one end of the chain rope away from the slide plate. A hanging ring adapted to the hook is fixedly connected to the outside of the upper tool holder.

[0016] The beneficial effect of adopting the above further solution is that by starting the second motor, the slide plate moves. By using the chain rope to pull the upper tool holder, the upper tool holder is pulled into the inside of the lifting frame.

[0017] Further, a threaded groove extending into the upper tool holder is opened inside the fixing frame, and a fastening bolt is threadedly connected to the inside of the threaded groove.

[0018] The beneficial effect of adopting the above further solution is that the upper tool holder is fixed by the fastening bolt.

[0019] Further, a limiting slide rod is fixedly connected to the bottom of the support frame. The lifting frame is slidably connected to the outside of the limiting slide rod. The conveying roller group is arranged inside the cross-cutting shearing device main body.

[0020] The beneficial effect of adopting the above further solution is that through the setting of the limiting slide rod, the lifting frame moves up and down stably. Description of the Drawings

[0021] Figure 1 This is a schematic structural diagram of the present utility model;

[0022] Figure 2 This is a rear view of the structure of the present utility model;

[0023] Figure 3 This is a side view of the structure of the present utility model;

[0024] Figure 4 This is a cross-sectional view of the structure of the present utility model;

[0025] Figure 5 This is an enlarged schematic structural diagram of part A in the present utility model.

[0026] In the figure: 1. Main body of the cross-cutting shear device; 2. Conveyor roller group; 3. Support frame; 4. First motor; 5. First threaded rotating shaft; 6. Lifting frame; 7. Hydraulic push rod; 8. Fixed frame; 9. Upper tool holder; 10. Upper cutting edge; 11. Connecting piece; 12. Connecting chute; 13. Slide block; 14. Slideway; 15. Second motor; 16. Second threaded rotating shaft; 17. Slide plate; 18. Chain rope; 19. Hook; 20. Hanging ring; 21. Fastening bolt; 22. Limit slide bar. Specific implementation manner

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] In the embodiment, it is given by Figures 1-5 A cross-cutting shear device facilitating the replacement of cutting edges. The present utility model includes the main body 1 of the cross-cutting shear device and the conveyor roller group 2. A replacement component is arranged on the side wall of the main body 1 of the cross-cutting shear device. A hydraulic push rod 7 is fixedly connected to the top of the main body 1 of the cross-cutting shear device. A fixed frame 8 is fixedly connected to the conveying rod of the hydraulic push rod 7. An upper tool holder 9 is movably connected inside the fixed frame 8. An upper cutting edge 10 is fixedly connected inside the upper tool holder 9. A connecting piece 11 is fixedly connected to the conveying rod of the hydraulic push rod 7.

[0029] In this embodiment, during actual use, a connecting chute 12 is opened inside the fixed frame 8. The connecting piece 11 is slidably connected inside the connecting chute 12. The setting of the connecting chute 12 enables the hydraulic push rod 7 to push the upper tool holder 9 to move up and down through the connecting piece 11. At the same time, the upper tool holder 9 can be slid off, improving the convenience during disassembly.

[0030] Specifically, referring to Figure 5 , the replacement components include a support frame 3 fixedly connected to the side wall of the main body 1 of the cross-cutting shearing device. A first motor 4 is fixedly connected to the top of the support frame 3. A first threaded rotating shaft 5 is fixedly connected to the output shaft of the first motor 4. A lifting frame 6 is threadedly connected to the outside of the first threaded rotating shaft 5. A limiting slide bar 22 is fixedly connected to the bottom of the support frame 3. The lifting frame 6 is slidably connected to the outside of the limiting slide bar 22. The conveying roller group 2 is arranged inside the main body 1 of the cross-cutting shearing device. A lower knife seat is arranged inside the main body 1 of the cross-cutting shearing device, and the lower knife seat is provided with the same replacement device.

[0031] In this embodiment, during actual use, due to the arrangement of the limiting slide bar 22, the lifting frame 6 can be stably lifted and moved. By starting the first motor 4 to drive the first threaded rotating shaft 5 to rotate, the lifting frame 6 can be lifted and moved. By lowering the height of the lifting frame 6, it is convenient for the staff to replace the cutting edge.

[0032] It should be noted that a slider 13 is fixedly connected to the top of the upper knife seat 9. A slideway 14 adapted to the slider 13 is opened inside the lifting frame 6. A slideway with the same size as the lifting frame 6 is opened inside the fixed frame 8, so that the upper knife seat 9 can slide into the inside of the lifting frame 6.

[0033] Specifically, referring to Figure 4 , a second motor 15 is fixedly connected to the side wall of the lifting frame 6. A second threaded rotating shaft 16 is fixedly connected to the output shaft of the second motor 15. A slide plate 17 is threadedly connected to the outside of the second threaded rotating shaft 16. A chain rope 18 is fixedly connected to the outside of the slide plate 17. A hook 19 is fixedly connected to one end of the chain rope 18 away from the slide plate 17. A hanging ring 20 adapted to the hook 19 is fixedly connected to the outside of the upper knife seat 9.

[0034] In this embodiment, during actual use, the slide plate 17 is slidably connected to the inside of the lifting frame 6. First, the hook 19 is hung into the inside of the hanging ring 20. By starting the second motor 15, the slide plate 17 is moved, and the upper knife seat 9 is pulled by using the chain rope 18, so that the upper knife seat 9 is pulled into the inside of the lifting frame 6.

[0035] It should be noted that a threaded groove extending into the upper knife seat 9 is opened inside the fixed frame 8. A fastening bolt 21 is threadedly connected to the inside of the threaded groove, and the upper knife seat 9 is fixed by the fastening bolt 21.

[0036] Working principle:

[0037] When the blade needs to be replaced, first cancel the restricted state of the upper tool holder 9 by rotating the fastening bolt 21. Start the first motor 4 to drive the first threaded rotating shaft 5 to rotate, so that the lifting frame 6 moves up and down, making the slideway inside the fixed frame 8 level with the slideway of the lifting frame 6. Then, hang the hook 19 inside the hanging ring 20. Start the second motor 15 to move the slide plate 17, and use the chain rope 18 to pull the upper tool holder 9, so as to pull the upper tool holder 9 into the lifting frame 6. Finally, lower the height of the lifting frame 6 to facilitate the staff to replace the blade. The replacement method of the lower cutting blade is the same as the above method.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cross-cutting shearing device with easy replacement of shear blades, comprising a cross-cutting shearing device body (1) and a conveying roller group (2), characterized in that: A replacement assembly is provided on the side wall of the cross-cutting shearing device body (1); a hydraulic push rod (7) is fixedly connected to the top of the cross-cutting shearing device body (1); a fixed frame (8) is fixedly connected to the conveying rod of the hydraulic push rod (7); an upper knife seat (9) is movably connected inside the fixed frame (8); an upper shear blade (10) is fixedly connected inside the upper knife seat (9); and a connecting piece (11) is fixedly connected to the conveying rod of the hydraulic push rod (7); The replacement assembly comprises a support frame (3) fixedly connected to the side wall of the cross-cutting shear device body (1); a first motor (4) is fixedly connected to the top of the support frame (3); a first threaded shaft (5) is fixedly connected to the output shaft of the first motor (4); and a lifting frame (6) is connected to the external thread of the first threaded shaft (5).

2. A cross-cutting shearing device with easy replacement of shear blades according to claim 1, characterized in that: A connecting slide groove (12) is provided inside the fixing frame (8), and the connecting member (11) is slidably connected inside the connecting slide groove (12).

3. A cross-cutting shearing device with easy replacement of shear blades according to claim 1, characterized in that: A slide block (13) is fixedly connected to the top of the upper knife seat (9), and a slideway (14) adapted to the slide block (13) is provided inside the lifting frame (6).

4. A cross-cutting shearing device with easy replacement of shear blades according to claim 1, characterized in that: A second motor (15) is fixedly connected to the side wall of the lifting frame (6); a second threaded shaft (16) is fixedly connected to the output shaft of the second motor (15); a slide plate (17) is threadedly connected to the outside of the second threaded shaft (16); a chain rope (18) is fixedly connected to the outside of the slide plate (17); a hook (19) is fixedly connected to the chain rope (18) away from the slide plate (17); and a hanging ring (20) adapted to the hook (19) is fixedly connected to the outside of the upper knife seat (9).

5. A cross-cutting shearing device with easy replacement of shear blades according to claim 1, characterized in that: The interior of the fixing frame (8) is provided with a thread groove extending to the interior of the upper knife seat (9), and the internal thread of the thread groove is connected with a fastening bolt (21).

6. A cross-cutting shearing device with easy replacement of shear blades according to claim 1, characterized in that: The bottom of the support frame (3) is fixedly connected to a limiting slide bar (22), the lifting frame (6) is slidably connected to the outside of the limiting slide bar (22), and the conveying roller group (2) is arranged inside the cross-cutting shear device body (1).