Frame type pressing machine

Through the integrated casting frame design, the problems of poor assembly accuracy of existing presses and repeated positioning of press installation stations are solved, and high-precision press installation and improved production efficiency are achieved.

CN222831099UActive Publication Date: 2025-05-06广东品嘉灵智能科技有限公司
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Patent Information

Application Number
CN202420762088.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-05-06
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The assembly accuracy of existing presses is poor, and high-precision pressing cannot be achieved. The pressing station needs to be repeated positioned, which affects the processing accuracy.

Method used

The frame design adopts an integrated casting, including a pressing station protruding from the plate one and a press installation position. The machine tool cutting head can be entered into the frame at one time for processing, reducing operating steps and errors.

Benefits of technology

Effectively reduce assembly errors, improve pressing and assembly accuracy, reduce operating steps, and improve processing accuracy and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a frame type press-fitting machine which aims at solving the technical problems that in the prior art, a press-fitting station cannot complete one-time cutting, a datum plane needs to be repeatedly positioned, and machining precision is affected. The device comprises a frame and a pressing machine which are integrally cast, the pressing machine comprises an output rod, the frame comprises at least one operation opening, a first plate and a second plate are integrally formed on the frame, the first plate and the second plate are oppositely arranged, the first plate comprises a pressing station, the second plate comprises a pressing machine installation position, and the pressing machine installed on the pressing machine installation position can move the output rod towards the pressing station. The press-fitting station protrudes out of one surface of the plate towards the press, the width of the operation opening is a, the width of the press-fitting station is b, a is larger than b, and in the process of machining the planeness or roughness of the press-fitting station, a tool bit of a machine tool can enter the frame at a time to complete machining. The machining station protruding out of the first plate is adopted, one-time cutting machining can be completed through a tool bit of a machine tool, and operation steps are reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of mechanical pressing equipment, in particular to a frame type pressing machine. Background Art

[0002] At present, the frames of press machines are mostly composed of multiple parts, and the assembled frames often have assembly errors, which affects the press accuracy of the press and cannot meet the requirements for high-precision product presses, resulting in low product yields; the machine tool head repeatedly positions the press station, which affects the positioning accuracy, and the machine tool has many operating actions, which increases programming difficulty and reduces production efficiency.

[0003] There are the following problems:

[0004] 1. The existing press has poor assembly accuracy and cannot achieve high-precision press assembly of precision parts;

[0005] 2. The existing press-fitting station cannot complete the cutting in one go and requires repeated positioning of the reference surface, which affects the processing accuracy. Utility Model Content

[0006] (1) Technical issues to be solved

[0007] In view of the deficiencies of the prior art, the purpose of the present invention is to provide a frame-type press-fitting machine, aiming to solve the technical problems existing in the background technology under the prior art.

[0008] (2) Technical solution

[0009] A frame-type press machine comprises an integrally cast frame and a press machine, wherein the press machine comprises an output rod, the frame comprises at least one operating port, the frame is integrally formed with a first plate and a second plate, the first plate is arranged opposite to the second plate, the first plate comprises a press machine station, the second plate comprises a press machine mounting position, the press machine mounted to the press machine mounting position can move the output rod toward the press machine station, the press machine station protrudes from the surface of the first plate toward the press machine, the width of the operating port is a, the width of the press machine station is b, and a>b, and in the process of machining the flatness or roughness of the press machine station, the tool head of the machine tool can enter the frame at one time to complete the machining.

[0010] Furthermore, the plate 1 has a groove 1 on one side away from the press installation position, the groove 1 includes a groove wall 1, a protrusion 1 is provided in the area of ​​the groove 1 corresponding to the output rod, and a connecting portion 1 is provided between the protrusion 1 and the groove wall 1.

[0011] Furthermore, the height of the protrusion is c, the height of the groove is d, c>d, and the connecting portion can form a triangular block.

[0012] Furthermore, the connection portions are distributed in a ring array around the protrusions.

[0013] Furthermore, the second plate has a second groove on the side away from the pressing station, the second groove includes a second groove wall, and a second protrusion is provided in the middle of the second groove, the second protrusion can form a press mounting position, the press can be installed on the press mounting position, and a second connecting portion is provided between the second protrusion and the second groove wall.

[0014] Furthermore, the height of the second protrusion is e, the height of the second groove is f, and e>f. The second connecting portion can form a block with a triangular shape.

[0015] Furthermore, the connecting parts are distributed in a ring array around the protrusions.

[0016] Furthermore, a beam is provided on one side of the second plate close to the press-fitting station, and the beam is closed by fitting the edge of the second plate.

[0017] Furthermore, in the frame, a connecting column 1 is used to connect the beam and the plate 1, and a reinforcing block 1 is provided at both ends of the connecting column 1, and the reinforcing block 1 does not contact the press-fitting station.

[0018] Furthermore, the plate 1 has a base with connecting column 2 integrally formed with the frame on the side away from the press-fitting station, and the connecting portion 1 has a connecting column 3 connected to the base on the side close to the base (), and the connecting column 3 is in the area below the press-fitting station.

[0019] (3) Beneficial effects

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. The one-piece casting press frame can effectively reduce assembly errors.

[0022] 2. The processing station protruding from the plate can be used to complete the cutting process in one go using the cutter head of the machine tool, thus reducing the number of operation steps. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 : A side view of the utility model.

[0024] Figure 2 : A top view of the utility model.

[0025] Figure 3 : The utility model Figure 2 AA section view.

[0026] Figure 4 : The utility model Figure 2 BB cross-sectional view.

[0027] Figure 5 : The utility model Figure 4 A local enlarged view of area II.

[0028] Figure 6 : C perspective view of the utility model.

[0029] Figure 7 : The utility model Figure 4 A partial enlarged view of area I

[0030] Figure 8 : 3D perspective view of the utility model

[0031] Fig. 9 : Structural diagram of the utility model beam

[0032] Fig.10 : Finite element analysis view of the connecting column of the utility model under stress.

[0033] Fig.11 : Side view of the utility model with base press machine.

[0034] Fig.12 : Structural views of the base, connecting column two and connecting column three of the utility model.

[0035] Fig.13 : Schematic diagram of the cutting head of the utility model.

[0036] The markings of the components in the accompanying drawings are as follows:

[0037] 1-frame, 10-operating port, 11-plate one, 111-pressing station, 112-groove one, 1121-groove wall one, 1122-protrusion one, 1123-connecting part one, 1124-block one, 12-plate two, 121-press installation position, 122-groove two, 1221-groove wall two, 1222-protrusion two, 1223-connecting part two, 1224-block two, 123-beam, 2-press, 21-output rod, 3-connecting column one, 31-reinforcement block one, 4-connecting column two, 5-base, 6-connecting column three, 7-cutter head. DETAILED DESCRIPTION

[0038] The lower panel will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention.

[0039] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0040] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0042] Please refer to Figure 1-13 ,

[0043] like Figure 1 , 2As shown in Figure 3, the utility model provides a frame-type press machine, including an integrally cast frame 1 and a press machine 2, the press machine 2 including an output rod 21, the frame 1 including at least one operating port 10, the frame 1 integrally formed with a plate 11 and a plate 2 12, the plate 1 11 and the plate 2 12 being arranged opposite to each other, the plate 1 11 including a press station 111, the plate 2 12 including a press installation position 121, the press machine 2 installed to the press installation position 121 can move the output rod 21 toward the press station 111, the press station 111 protrudes from the surface of the plate 11 toward the press machine 2, the width of the operating port 10 is a, the width of the press station 111 is b, and a>b, in the process of machining the flatness or roughness of the press station 111, the tool head 7 of the machine tool can enter the frame 1 at one time to complete the machining. The use of an integrated casting frame 1 can effectively reduce the errors caused by the accumulation of different components. Although the method of assembling by stacking different components will cause the installation reference surface to shift after the installation reference surface is defined due to the increase in the number of installed components, and the large number of components will delay the organization time, and the warehouse material control is also more troublesome. The integrated casting can reduce the processing errors between components and the matching problems during splicing, thereby improving the accuracy and stability of the product. At the same time, this technology can also reduce the failure rate of the product during use and improve the overall quality of the product. The frame 1 is usually also processed by welding, but during the welding process, due to the effects of heat and stress, the welded parts are prone to deformation, which will cause the size of the welded parts to deviate from the design requirements. This deformation not only affects the geometric accuracy of the welded parts, but may also affect its assembly and coordination with other components, resulting in a decrease in the accuracy of the entire assembly. When the press-fitting station 111 protrudes from the surface of plate 11 and the width a of the operating port 10 is greater than the width b of the press-fitting station 111, it is convenient for the machine tool cutter head 7 to process a fine-machined surface. When the cutter head 7 enters from the operating port 10, the processing can be completed at one time, avoiding the steps of flipping the frame 1 or turning the cutter head 7, thereby reducing the number of repeated positioning times of the machine tool cutter head 7, thereby improving the processing accuracy. In this way, when the cutter head 7 processes the press installation position 121, the processing surface of the press-fitting station 111 can be directly used as the reference plane, reducing the cumulative error and improving the parallelism between the processing surface of the press-fitting station 111 and the processing surface of the press installation position 121, so that after the output rod 21 of the press 2 is pressed down, the processed workpiece is subjected to a more balanced force, thereby achieving a high-precision pressing effect. At the same time, fewer machine operation steps can reduce the programming language of the machine operator and reduce the workload of the machine operator. When the width a of the operation port 10 is greater than the width b of the press-fitting station 111, it is also beneficial to the retraction of the cutter head 7 after the processing is completed, and at the same time, the risk of the cutter head 7 colliding with the frame 1 is reduced. In this embodiment, the movement mode of the cutter head is as follows: Fig.13 As shown, the dotted line is the schematic direction of the feed route of the tool head 7, and the dotted line is the schematic direction of the cutting and retracting of the tool head 7 on the press-fitting station 111.

[0044] like Figure 3 , 4 As shown, the plate 11 has a groove 112 on one side away from the press installation position 121, the groove 112 includes a groove wall 1121, a protrusion 1122 is provided in the area of ​​the groove 112 corresponding to the output rod 21, and a connecting portion 1123 is provided between the protrusion 1122 and the groove wall 1121. In order to reduce the weight of the frame press and reduce the burden on the foot cup and casters, a groove 112 is provided on the side of the plate 11 away from the press installation position 121. The press 2 in this embodiment can be an existing technology such as an electric cylinder and a hydraulic cylinder. The working principle of the press 2 is no longer repeated here. When the press 2 is pressed down, it can generate a huge downward pressure Fa to support the press installation station 111. At this time, there is a groove 112 in the plate 11, and the press installation station 111 is easy to deform, causing the frame 1 to break and break. Based on this, the technical solution has a protrusion 1122 in the area of ​​the groove 112 corresponding to the output rod 21, and a connecting part 1123 is provided between the protrusion 1122 and the groove wall 1121. This strengthens the structure of the press installation station 111 and at the same time reduces gravity, thereby solving the above technical problems.

[0045] like Figure 5 As shown, the height of the protrusion 1122 is c, the height of the groove 112 is d, and c>d. The connecting portion 1123 can form a triangular block 1124. As a preferred solution, the height c of the protrusion 1122 is higher than the height d of the groove 112. When the connecting portion 1123 connects the protrusion 1122 and the groove 112, a triangular block 1124 can be formed. The triangle has stability, so the connecting portion 1123 can stably connect the protrusion 1122 and the groove wall 1121, and better resist the downward pressure Fa from the press 2.

[0046] like Figure 6 As shown, the connection part 1123 is distributed in a circular array around the protrusion 1122. The connection part 1123 distributed in a circular array can make the downward force of the output rod 21 more evenly dispersed.

[0047] like Figure 8 , 9As shown, the plate 12 has a groove 122 on one side away from the press-fitting station 111, and the groove 122 includes a groove wall 1221. A protrusion 1222 is provided in the middle of the groove 122, and a press mounting position 121 can be formed by the protrusion 1222. The press 2 can be installed on the press mounting position 121, and a connecting portion 1223 is provided between the protrusion 1222 and the groove wall 1221. In order to reduce the weight of the frame-type press and reduce the burden on the foot cup and casters, a groove 122 is provided on the side of the plate 12 away from the pressing station 111. The press 2 in this embodiment can be an existing technology such as an electric cylinder and a hydraulic cylinder. The working principle of the press 2 will not be repeated here. When the output rod 21 of the press 2 is against the pressing station 111, the press installation position 121 will be subjected to a huge reaction force Fb. At this time, there is a groove 122 in the plate 12, and the press installation position 121 is easy to deform, causing the frame 1 to break and break. Based on this, the technical solution has a protrusion 1222 in the middle area of ​​the groove 122, and a connecting part 1223 is provided between the protrusion 1222 and the groove wall 1221. This strengthens the structure of the press installation position 121 and at the same time has the effect of reducing gravity, thereby solving the above-mentioned technical problems.

[0048] like Figure 7 As shown, the height of the second protrusion 1222 is e, and the height of the second groove 122 is f, and e>f, and the second connecting portion 1223 can form a triangular block 1224. As a preferred solution, the height e of the second protrusion 1222 is higher than the height f of the second groove 122, and the second connecting portion 1223 can form a triangular block 1224 when connecting the second protrusion 1222 and the second groove 122. The triangle has stability, so the second connecting portion 1223 can stably connect the second protrusion 1222 and the second groove wall 1221, and better resist the reaction force Fb from the press 2.

[0049] like Figure 8 As shown, the second connection parts 1223 are distributed in a ring array around the second protrusion 1222. The second connection parts 1223 distributed in a ring array can make the reaction force of the output rod 21 more evenly dispersed.

[0050] like Fig. 9 As shown, the side of the second plate 12 close to the press-fitting station 111 has a beam 123, and the beam 123 is closed and arranged in contact with the edge of the second plate 12. The design of the beam 123 allows the second plate 12 to better resist the reaction force Fb and reduce the deformation of the second plate 12 away from the press-fitting station 111.

[0051] like Fig. 9As shown, in the frame 1, the connecting beam 123 and the plate 11 are connected by a connecting column 3, and both ends of the connecting column 3 are provided with reinforcing blocks 31, and the reinforcing blocks 31 are not in contact with the press-fitting station 111. The connecting column 3 not only serves to connect the press-fitting station 111 with the press installation position 121, but also receives the tensile force generated during the downward pressing of the output rod 21 of the press 2. When the connecting column 3 is subjected to the tensile force, according to the finite element analysis, it can be obtained as follows Fig.10 As shown in the results, in the frame 1 of the present technical solution, the edges at both ends of the connecting column 3 will deform outwards. According to the deformation characteristics of the connecting column 3 of the present technical solution, during the casting process of the frame 1, a casting space for the reinforcing block 31 is reserved at both ends of the connecting column 3, and the reinforcing block 31 cannot contact the pressing station 111 to prevent the pressing station 111 from deforming along with the reinforcing block 31 when the connecting column 31 is subjected to huge tensile force.

[0052] like Fig.12 As shown, the side of the plate 11 away from the press-fitting station 111 has a base 5 integrally formed with the frame 1 and with a connecting column 2 4, and the side of the connecting portion 1123 close to the base 5 has a connecting column 3 6 connected to the base 5, and the connecting column 3 6 is in the area below the press-fitting station 111. This frame press-fitting machine can integrally form a base 5 on the side of the plate 11 away from the press-fitting station 111 according to demand, and the base 5 is connected to the plate 111 through the connecting column 2 4. At the same time, there is a connecting column 3 6 connected to the base 5 in the area below the press-fitting station 111, and the connecting column 2 4 and the connecting column 3 6 can make the structure of the frame press-fitting machine stable. When there is no base 5 and connecting column 3 6, the frame press-fitting machine is shorter and can be placed on a workbench for operation. When the frame press-fitting machine has a base 5 and connecting column 3 6, the height of the frame press-fitting machine is increased so that it can be placed on the work floor for operation.

[0053] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0054] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. A frame type press machine, characterized in that: The invention comprises an integrally cast frame (1) and a press (2), wherein the press (2) comprises an output rod (21), the frame (1) comprises at least one operating port (10), the frame (1) is integrally formed with a first plate (11) and a second plate (12), the first plate (11) and the second plate (12) are arranged opposite to each other, the first plate (11) comprises a press-fitting station (111), the second plate (12) comprises a press-fitting station (121), and the press-fitting station (121) is installed to the press-fitting station The press (2) of (121) can move the output rod (21) toward the press-fitting station (111), and the press-fitting station (111) protrudes from the surface of the plate (11) toward the press (2). The width of the operation port (10) is a, and the width of the press-fitting station (111) is b, wherein a>b. During the process of machining the flatness or roughness of the press-fitting station (111), the tool head (7) of the machine tool can enter the frame (1) at one time to complete the machining.

2. A frame type press machine according to claim 1, characterized in that: A groove (112) is provided on a side of the plate (11) away from the press installation position (121), the groove (112) comprising a groove wall (1121), a protrusion (1122) is provided in an area of ​​the groove (112) corresponding to the output rod (21), and a connecting portion (1123) is provided between the protrusion (1122) and the groove wall (1121).

3. A frame type press machine according to claim 2, characterized in that: The height of the protrusion 1 (1122) is c, the height of the groove 1 (112) is d, and c>d. The connecting portion 1 (1123) can form a block 1 (1124) having a triangular shape.

4. A frame type press machine according to claim 2 or 3, characterized in that: The connection parts 1 (1123) are distributed in a ring array around the protrusions 1 (1122).

5. The frame type press-fitting machine according to claim 1, characterized in that: The second plate (12) has a second groove (122) on a side away from the press-fitting station (111), the second groove (122) includes a second groove wall (1221), and a second protrusion (1222) is provided in the middle of the second groove (122), and a press installation position (121) can be formed by the protrusion of the second protrusion (1222), and the press (2) can be installed on the press installation position (121), and a second connecting portion (1223) is provided between the second protrusion (1222) and the second groove wall (1221).

6. A frame type press machine according to claim 5, characterized in that: The height of the second protrusion (1222) is e, the height of the second groove (122) is f, and e>f. The second connecting portion (1223) can form a block (1224) having a triangular shape.

7. A frame type press machine according to claim 5 or 6, characterized in that: The second connecting portion (1223) is distributed in a ring array around the second protrusion (1222).

8. The frame type press machine according to claim 1, characterized in that: A beam (123) is provided on one side of the second plate (12) close to the pressing station (111), and the beam (123) is arranged to be closed by fitting the edge of the second plate (12).

9. A frame type press machine according to claim 8, characterized in that: In the frame (1), a connecting column (3) connects the beam (123) and the plate (11), and reinforcement blocks (31) are provided at both ends of the connecting column (3). The reinforcement blocks (31) do not contact the press-fitting station (111).

10. A frame type press machine according to claim 2, characterized in that: The plate 1 (11) has a base (5) integrally formed with the frame (1) and having a connecting column 2 (4) on a side away from the pressing station (111), and the connecting portion 1 (1123) has a connecting column 3 (6) connected to the base (5) on a side close to the base (5), wherein the connecting column 3 (6) is located in an area below the pressing station (111).