Efficient press-fitting equipment for solar frame assembly

Abstract

The utility model provides efficient press-fitting equipment for a solar frame assembly, which comprises a rack, a plurality of frames and a plurality of corner braces which are placed on the rack, and a plurality of riveting machines for press-fitting, and further comprises a limiting component, a pressing component and a pressing component, the first limiting plates and the second limiting plates are arranged in pairs, and the limiting parts are used for limiting a frame; and the splicing part comprises a first pushing plate and a second pushing plate which are arranged on the rack in a sliding mode, and the splicing part is used for pushing the short frames inserted into the corner connectors to the long frames. According to the efficient press-fitting equipment for the solar frame assembly, frames of different sizes can be limited and spliced, the efficient press-fitting equipment has higher applicability, in addition, the riveting machine can move in the width direction and the length direction at the top of the machine frame, and therefore the efficiency of press-fitting of the solar frame assembly is improved. And therefore, the riveting machine can perform riveting processing at more positions after the position is adjusted.

Description

Technical Field

[0001] The utility model relates to the technical field of solar frame press-fitting, in particular to a high-efficiency press-fitting device for a solar frame component. Background Art

[0002] Solar frame components, usually refers to the frame of solar panels, which is a metal frame that fixes and protects solar cells. These frames are mainly made of aluminum alloy because aluminum alloy can provide the necessary strength and stability while being lightweight and corrosion-resistant.

[0003] The solar frame assembly is mainly composed of two long frames, two short frames and four corner codes. During installation, the photovoltaic module glass is usually firmly glued to the aluminum alloy frame by glue. During frame assembly, the corner codes are usually inserted into the two ends of the short frames first, and then the short frames with the corner codes are inserted into the long frames. Since the inserted corner codes are not firm, they need to be punched and riveted. During operation, it is often necessary to limit the long frame and then connect the short frame with the corner codes to the long frame. The existing press-fitting equipment often requires a lot of time to complete the above operations before press-fitting, and when facing solar frames of different sizes, it is often inconvenient to adjust the relevant limit and assembly devices.

[0004] In view of this, a high-efficiency press-assembly device for a solar frame assembly is proposed. Utility Model Content

[0005] The purpose of the utility model is to solve the above-mentioned shortcomings and provide a high-efficiency press-fitting device for solar frame components.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions: an efficient press-fitting device for solar frame components, including a frame, a plurality of frames and a plurality of corner brackets placed on the frame, and a plurality of riveting machines for press-fitting, and also includes:

[0007] A limiting component includes a first limiting plate and a second limiting plate slidably arranged on the frame, wherein the first limiting plate and the second limiting plate are arranged in pairs and two pairs are arranged, and the limiting component is used to limit the frame;

[0008] An assembling component includes a first pushing plate and a second pushing plate slidably arranged on a frame, and the assembling component is used to push the short frame into which the corner code is inserted to the long frame to complete the pre-assembly;

[0009] The press-fitting component comprises a plurality of tracks slidably arranged on the top of the frame and a plurality of sliding blocks slidably arranged on the tracks for installing the punching and riveting machine. The press-fitting component is used for installing and press-fitting the pre-assembled frames and corner codes.

[0010] Preferably, the limiting component further includes a first bidirectional screw having two ends threadedly connected to the two first limiting plates respectively.

[0011] Preferably, a screw is threadedly connected to the first limiting plate, and the other end of the screw is threadedly connected to the second limiting plate.

[0012] Preferably, the first pushing plate and the second pushing plate are arranged in an L shape, and teeth are provided on the opposite surfaces of the first pushing plate and the second pushing plate located on the same side of the frame, and gears rotatably mounted on the frame are provided on the teeth, and the gears are meshed and linked with the teeth on the first pushing plate and the second pushing plate, and a first motor for driving the gear to rotate is provided at the bottom of the gear.

[0013] Preferably, two rails are slidably provided on the frame, and two sliding blocks for fixing the punching and riveting machine are slidably provided on the two rails. A second bidirectional screw is rotatably installed on the frame, and both ends of the second bidirectional screw are respectively threadedly connected to the two rails, and one end of the second bidirectional screw is provided with a second motor for driving the second bidirectional screw to rotate.

[0014] Preferably, two sliding rods are fixedly connected to the frame, and the two sliding rods successively penetrate the two rails. The sliding rods are used to limit the movement of the rails. A third bidirectional screw is threadedly connected to the sliding block, one end of the third bidirectional screw is threadedly connected to the sliding block, and the other end of the third bidirectional screw is threadedly connected to another sliding block located on the same track as the sliding block.

[0015] Preferably, the frame is provided with a first limiting plate and a limiting slide groove for sliding the first limiting plate, and a pushing slide groove for sliding the first pushing plate and the second pushing plate.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The efficient pressing equipment of the solar frame assembly provided by the utility model can perform relevant limiting and assembly operations on frames of different sizes, so that the device has stronger applicability and can cope with different production and processing needs. At the same time, the device sets two pushing plates for relative movement, so that the two pushing plates drive the two short frames to move relative to each other, eliminating the tedious centering positioning during installation. At the same time, the punching and riveting machine on the top of the frame can move in the width and length directions under the action of the track or the sliding block, so that the punching and riveting machine can perform punching and riveting processing at more positions after adjusting the position. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 It is a three-dimensional diagram of an embodiment of the utility model.

[0020] Figure 2 This is a detailed view of the limiting components and assembling components of an embodiment of the utility model.

[0021] Figure 3 This is a bottom view of a press-fit component according to an embodiment of the present utility model.

[0022] Figure 4 This is a diagram showing the positional relationship between the frame and the corner code of an embodiment of the utility model.

[0023] Figure 5 This is a top view of a frame with the upper structure removed according to an embodiment of the utility model.

[0024] In the figure:

[0025] 1. Frame, 11. Frame, 12. Corner, 13. Limiting slide, 14. Pushing slide, 15. Punching and riveting machine;

[0026] 2. a limiting component, 21. a first limiting plate, 22. a second limiting plate, 23. a screw, 24. a first bidirectional screw;

[0027] 3. Assembling parts, 31. First pushing plate, 32. Second pushing plate, 33. Gear teeth, 34. Gear, 35. First motor;

[0028] 4. Press-fitted component, 41. Track, 411. Sliding block, 42. Sliding rod, 43. Second bidirectional screw, 44. Second motor, 45. Third bidirectional screw. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5 ;

[0031] The utility model discloses an efficient press-fitting device for a solar frame assembly, comprising a frame 1, a plurality of frames 11 and a plurality of corner codes 12 placed on the frame 1, and a plurality of punching and riveting machines 15 for press-fitting, and further comprising: a limiting component 2, comprising a first limiting plate 21 and a second limiting plate 22 slidably arranged on the frame 1, wherein the first limiting plate 21 and the second limiting plate 22 are arranged in pairs and two pairs are arranged, and the limiting component 2 is used to limit the frame 11; an assembling component 3, comprising a first pushing plate 31 and a second pushing plate 32 slidably arranged on the frame 1, and the assembling component 3 is used to push the short frame into which the corner code 12 is inserted to the long frame to complete the pre-assembly; a press-fitting component 4, comprising a plurality of rails 41 slidably arranged on the top of the frame 1 and a plurality of sliding blocks 411 slidably arranged on the rails 41 for installing the punching and riveting machines 15, and the press-fitting component 4 is used to install the pre-assembled frame 11 and the corner code 12 for press-fitting.

[0032] That is to say, during processing, the long frame is first placed between the first limiting plate 21 and the second limiting plate 22, and then the two ends of the short frame are inserted into the corner code 12 and placed on the first pushing plate 31 and the second pushing plate 32 respectively. The short frame with the inserted corner code 12 is transported to the long frame by the pushing plate, and then the press-fitting component 4 is used for punching and riveting.

[0033] Secondly, the limiting component 2 also includes a first bidirectional screw 24, the two ends of which are respectively threadedly connected to the two first limiting plates 21. The first bidirectional screw is used to rotate to move the two first limiting plates 21 away from or close to each other to match the frame 11 of different widths for processing. A screw 23 is threadedly connected to the first limiting plate 21, and the other end of the screw 23 is threadedly connected to the second limiting plate 22. The screw 23 is used to adjust the distance between the first limiting plate 21 and the second limiting plate 22 to ensure that the two can limit the frames 11 of different sizes.

[0034] In addition, the first push plate 31 and the second push plate 32 are arranged in an L shape, and teeth 33 are arranged on the opposite surfaces of the first push plate 31 and the second push plate 32 on the same side of the frame 1, and a gear 34 rotatably mounted on the frame 1 is arranged at the teeth 33, and the gear 34 is meshed and linked with the teeth 33 on the first push plate 31 and the second push plate 32, and a first motor 35 for driving the gear 34 to rotate is arranged at the bottom of the gear 34. That is, when the first electric start is started, the gear 34 is driven to rotate, so that the first push plate 31 and the second push plate 32 are moved closer to each other or farther away from each other, so as to achieve the mutual approach of the two short frames and the reset of the two push plates.

[0035] In specific settings, devices for limiting the short frame can be installed on both the first pushing plate 31 and the second pushing plate 32 to ensure that the corner code 12 can be accurately inserted into the long frame.

[0036] In addition, two rails 41 are slidably provided on the frame 1, and two sliding blocks 411 for fixing the punching and riveting machine 15 are slidably provided on the two rails 41. A second bidirectional screw 43 is rotatably installed on the frame 1, and the two ends of the second bidirectional screw 43 are respectively threadedly connected to the two rails 41. One end of the second bidirectional screw 43 is provided with a second motor 44 for driving the second bidirectional screw 43 to rotate. When the second motor 44 rotates, the two rails 41 approach or move away from each other.

[0037] Specifically, two slide bars 42 are fixedly connected to the frame 1, and the two slide bars 42 successively penetrate the two rails 41. The slide bars 42 are used to limit the movement of the rails 41, that is, the rails 41 can only slide linearly in the axial direction of the slide bars 42. In addition, a third bidirectional screw 45 is threadedly connected to the sliding block 411, one end of the third bidirectional screw 45 is threadedly connected to the sliding block 411, and the other end of the third bidirectional screw 45 is threadedly connected to another sliding block 411 located on the same rail 41 as the sliding block 411.

[0038] That is, when the third bidirectional screw 45 rotates, the two sliding blocks 411 on the same track 41 will move closer to or farther away from each other, that is, the two punching and riveting machines 15 on the same track 41 will move closer to or farther away from each other.

[0039] Furthermore, the frame 1 is provided with a first limiting plate 21 and a limiting slide groove 13 for sliding the first limiting plate 21 and a pushing slide groove 14 for sliding the first pushing plate 31 and the second pushing plate 32. Figure 2 As shown, the bottom of the first pushing plate 31 and the second pushing plate 32 are both provided with a slider for sliding the first pushing plate 31 or the second pushing plate 32, wherein the size of the slider should be adapted to the pushing slide 14, and in addition, the size of the limiting slide 13 should be adapted to the size of the first limiting plate 21 and the second limiting plate 22.

[0040] It should be noted that the limiting, assembling and pressing of the device can efficiently realize the installation and pressing of the solar frame 11 components, which greatly improves the processing efficiency.

[0041] In addition, the mutual approach or distance between the rails 41 and the mutual or distance between the two sliding blocks 411 on the same rail 41 are used to adjust the position of the punching and riveting machine 15 in the length or width direction of the frame 1 to adapt to different production and processing requirements.

[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. An efficient press-fitting device for a solar frame assembly, comprising a frame (1), a plurality of frames (11) and a plurality of corner brackets (12) placed on the frame (1), and a plurality of riveting machines (15) for press-fitting, characterized in that: Also includes: A limiting component (2), comprising a first limiting plate (21) and a second limiting plate (22) slidably arranged on the frame (1), wherein the first limiting plate (21) and the second limiting plate (22) are arranged in pairs and two pairs are arranged, and the limiting component (2) is used to limit the frame (11); An assembling component (3) comprising a first pushing plate (31) and a second pushing plate (32) slidably arranged on the frame (1), the assembling component (3) being used to push the short frame into which the corner code (12) is inserted to the long frame to complete pre-assembly; The press-fitting component (4) comprises a plurality of rails (41) slidably arranged on the top of the frame (1) and a plurality of sliding blocks (411) slidably arranged on the rails (41) for installing the punch riveting machine (15). The press-fitting component (4) is used to install the pre-assembled frame (11) and the corner bracket (12) for press-fitting.

2. The high-efficiency press-fitting equipment for solar frame components according to claim 1, characterized in that: The limiting component (2) further comprises a first bidirectional screw (24) with two ends respectively threadedly connected to the two first limiting plates (21).

3. The high-efficiency press-fitting equipment for solar frame components according to claim 2, characterized in that: A screw (23) is threadedly connected to the first limiting plate (21), and the other end of the screw (23) is threadedly connected to the second limiting plate (22).

4. The high-efficiency press-fitting equipment for solar frame components according to claim 1, characterized in that: The first pushing plate (31) and the second pushing plate (32) are arranged in an L shape, and teeth (33) are arranged on opposite surfaces of the first pushing plate (31) and the second pushing plate (32) on the same side of the frame (1), and a gear (34) rotatably mounted on the frame (1) is arranged at the teeth (33), and the gear (34) is meshed and linked with the teeth (33) on the first pushing plate (31) and the second pushing plate (32), and a first motor (35) for driving the gear (34) to rotate is arranged at the bottom of the gear (34).

5. The high-efficiency press-fitting equipment for solar frame components according to claim 1, characterized in that: Two rails (41) are slidably arranged on the frame (1), and two sliding blocks (411) for fixing the punching and riveting machine (15) are slidably arranged on the two rails (41). A second bidirectional screw (43) is rotatably mounted on the frame (1), and both ends of the second bidirectional screw (43) are respectively threadedly connected to the two rails (41), and one end of the second bidirectional screw (43) is provided with a second motor (44) for driving the second bidirectional screw (43) to rotate.

6. The high-efficiency press-fitting equipment for solar frame components according to claim 5, characterized in that: Two sliding rods (42) are fixedly connected to the frame (1), and the two sliding rods (42) successively penetrate the two rails (41). The sliding rods (42) are used to limit the movement of the rails (41). A third bidirectional screw rod (45) is threadedly connected to the sliding block (411), one end of the third bidirectional screw rod (45) is threadedly connected to the sliding block (411), and the other end of the third bidirectional screw rod (45) is threadedly connected to another sliding block (411) located on the same rail (41) as the sliding block (411).

7. The high-efficiency press-fitting equipment for solar frame components according to claim 1, characterized in that: The frame (1) is provided with a first limiting plate (21) and a limiting slide groove (13) for the first limiting plate (21) to slide, and a pushing slide groove (14) for the first pushing plate (31) and the second pushing plate (32) to slide.

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