Screw locking system
By designing two sets of pre-locking devices and locking devices in the screw locking system, and combining the positioning module and the conveying module, the continuous progress of screw locking operations is achieved, solving the problem of low locking efficiency in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202421538406.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-01
AI Technical Summary
When the existing screw locking mechanism is locked with PCB board, pre-locking and complementary locking are required, resulting in low locking operation efficiency and reducing overall production efficiency.
A screw lock attachment system is designed, and two sets of lock attachment devices are adopted for the pre-lock attachment device and the lock attachment device. The material plate is positioned through the pre-lock attachment positioning module and the lock attachment positioning module, and the continuous conveying and lock attachment operation of the material plate is realized through the pre-lock attachment conveying module and the lock attachment conveying module.
The continuous progress of screw locking and attachment operations is achieved, the efficiency of locking and attachment operations and overall production efficiency is improved, residence time is avoided, and the continuity of workflow is improved.
Smart Images

Figure CN222831156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screw locking equipment, and in particular relates to an improvement of the structure of a screw locking system. Background Art
[0002] When small parts are locked onto a PCB board, screw locking operations are required. Currently, automatic screw locking is mainly achieved through a locking mechanism. The existing locking mechanism structure is mainly to set up a single locking device, which absorbs the screws through the locking device, and then the electric screwdriver of the locking device drives the electric screwdriver rod to rotate to perform the screw locking operation.
[0003] Since the PCB board is thin and has poor rigidity, in order to prevent the locking device from applying too much force to the PCB board at one time during screw locking, which may cause damage to the PCB board, it is necessary to first perform pre-locking through the locking device, and then stay for a certain period of time after the pre-locking is completed, and then use the locking device to complementarily tighten again to complete the complete locking operation of the screw. When a single locking device is used for locking, since the locking cannot be completed at one time and needs to stay in the middle, the efficiency of the locking operation is greatly reduced, which reduces the overall production efficiency.
[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0005] The utility model aims at the above-mentioned technical problems existing in the screw locking in the prior art and proposes a screw locking system, which ensures the continuous screw locking operation through the cooperation of the locking device and the pre-locking device, thereby improving the locking operation efficiency and the overall production efficiency.
[0006] In order to achieve the above utility model / design purpose, the utility model adopts the following technical solutions:
[0007] A screw locking system, comprising:
[0008] Body;
[0009] The pre-locking module is assembled on the machine body and includes: a pre-locking positioning module, which is used to clamp and position the material plate conveyed to the inside thereof;
[0010] A pre-locking conveying module, connected to the pre-locking positioning module, used to input the material plate into the pre-locking positioning module or output it from the pre-locking positioning module;
[0011] A pre-locking device, which is mounted on the machine body and can move in three directions, and is used to pre-lock the material plate in the pre-locking positioning module with screws;
[0012] The locking module is assembled on the machine body and includes: a locking positioning module, which is used to clamp and position the material plate output from the pre-locking positioning module;
[0013] A locking and conveying module, connected to the locking and positioning module, used to dock with the pre-locking and conveying module, and input the material plate into the locking and positioning module or output it from the locking and positioning module;
[0014] The locking device is assembled on the machine body and can move in three directions, and is used to screw the material plate in the locking and positioning module.
[0015] In some embodiments of the present application, the pre-locking positioning module includes:
[0016] Positioning substrate;
[0017] A clamping module is movably connected to the positioning base;
[0018] A lifting module is arranged below the pressing module and is movably connected to the positioning base, so that a feeding space for accommodating the material plate is formed between the lifting module and the pressing module;
[0019] During positioning, the pressing module and the lifting module move toward each other to press and position the material plate in the feeding space.
[0020] In some embodiments of the present application, a relief space is formed at the bottom of the lifting module to facilitate the pre-locking mechanism to extend into the material plate to perform a locking action;
[0021] The pre-locking module is reversible and includes:
[0022] The turning power module is assembled on the machine body and connected to the positioning base, and is used to drive the positioning base and the pressing module and the lifting module located inside the positioning base to turn over.
[0023] In some embodiments of the present application, it also includes:
[0024] The lifting power part is assembled on the positioning base, and is connected to the lifting module through a connecting member, and is used for driving the lifting module to move up and down.
[0025] In some embodiments of the present application, the jacking module includes: a supporting component;
[0026] And a lifting work piece is arranged above it, and the width of the lifting work piece is smaller than that of the supporting component.
[0027] In some embodiments of the present application, it also includes:
[0028] An input conveying line, connected to the pre-locking conveying module, is used to convey the material to the pre-locking conveying module;
[0029] The output conveying line is connected to the locking conveying module and is used to output the material plate in the locking conveying module from the locking flipping and positioning module. The output conveying line has the same structure as the input conveying line.
[0030] In some embodiments of the present application, the pre-locking device is assembled on the machine body and includes: a pre-locking three-way moving module;
[0031] and a double-head pre-locking module connected to the pre-locking three-way movable module;
[0032] The locking device is assembled on the machine body and comprises: a locking three-way moving module;
[0033] and a double-head locking module connected to the locking three-way movable module, wherein the double-head locking module is arranged opposite to the double-head pre-locking module;
[0034] The locking three-way moving module and the locking three-way moving module are connected and arranged to form an accommodating space;
[0035] The input conveying line, the pre-locking and positioning module, the locking and positioning module and the output conveying line are arranged in the accommodating space and are arranged in sequence along the material conveying direction.
[0036] In some embodiments of the present application, the pre-locking three-direction moving module includes: a pre-locking X-direction moving module, a pre-locking Y-direction moving module and a pre-locking Z-direction moving module;
[0037] The pre-locking base body is connected to the pre-locking Y-direction moving module at one end and to the pre-locking Z-direction moving module at the other end, and can move in the Y-direction or Z-direction driven by the two modules;
[0038] The double-head pre-locking module includes: two pre-locking mechanisms, which are arranged vertically side by side;
[0039] There are two Z-direction pre-locking pneumatic modules, which are assembled on the pre-locking base and connected to two pre-locking mechanisms respectively, and are used to drive the pre-locking mechanisms to move up and down for locking.
[0040] In some embodiments of the present application, it also includes:
[0041] The spacing adjustment device comprises:
[0042] A spacing adjustment power member is assembled on the pre-locking base;
[0043] A main pulley member is rotatably connected to the pre-locking base;
[0044] and a driven pulley connected to the main pulley member, rotatably connected to the pre-locking base;
[0045] A transmission belt is wound around a main pulley and a driven pulley;
[0046] The screw nut mechanism comprises:
[0047] A lead screw component connected to the output shaft of the driven pulley;
[0048] The nut component is threadably matched with the lead screw component and is connected to one of the mounting seats.
[0049] In some embodiments of the present application, the pre-locking mechanism includes:
[0050] Electric batch body;
[0051] A first transfer seat, which is assembled on the mounting seat and has a transfer shaft rotatably arranged inside the first transfer seat;
[0052] A universal joint coupling, one end of which is hinged to the electric screwdriver body, and the other end of which is hinged to the transfer shaft;
[0053] A second adapter seat, mounted on the support seat;
[0054] A nozzle component, assembled on the second adapter;
[0055] An electric screwdriver rod, which can pass through the second adapter and pass through the nozzle component;
[0056] A quick-change component, one end of which is connected to the adapter shaft and the other end is connected to the electric screw rod;
[0057] The locking mechanism has the same structure as the pre-locking mechanism.
[0058] Compared with the prior art, the advantages and positive effects of the utility model are:
[0059] The utility model proposes a screw locking system, which is provided with two sets of locking devices, namely a pre-locking device and a locking device, and the pre-locking device and the locking device are respectively provided with a pre-locking positioning module and a locking positioning module to respectively position the conveyed material plate;
[0060] When locking the screws, the material plate can be first transported to the pre-locking positioning module through the pre-locking conveying module and positioned through the pre-locking positioning module, and the screw pre-locking operation can be performed through the pre-locking device. The pre-locked material plate is transported to the locking positioning module and clamped and positioned. The material plate is buffered during the transportation process and then locked by the locking device, thereby realizing continuous operation of the screw locking operation. After the locking is completed, there is no need to stop for a period of time before locking, thereby improving the locking efficiency.
[0061] And during the flow of the entire production line, after one material board completes the pre-locking output, the next material board is input. There is always a material board being pre-locked at the pre-locking module. Similarly, there is always a material board being locked at the locking positioning module, ensuring that the pre-locking device and the locking device operate continuously and without gaps, thereby improving the locking efficiency and production efficiency.
[0062] After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become more clear. BRIEF DESCRIPTION OF THE DRAWINGS
[0063] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0064] Figure 1 This is an overall structural diagram of an embodiment of the screw locking system proposed by the utility model;
[0065] Figure 2 It is a structural schematic diagram of a pre-locking device of an embodiment of the screw locking system proposed by the utility model;
[0066] Figure 3 It is a structural schematic diagram of a pre-locking mechanism of an embodiment of the screw locking system proposed by the utility model;
[0067] Figure 4 It is a structural schematic diagram of a pre-locking positioning module and a pre-locking conveying module in a front state of an embodiment of the screw locking system proposed by the utility model;
[0068] Figure 5 It is a structural schematic diagram of a pre-locking conveying module of an embodiment of the screw locking system proposed by the utility model;
[0069] Figure 6It is a structural schematic diagram of a pre-locking positioning module and a pre-locking conveying module in a flipped state in one embodiment of the screw locking system proposed by the utility model;
[0070] Figure 7 It is a structural schematic diagram of an input conveying line of an embodiment of the screw locking system proposed by the utility model.
[0071] In the figure, 100, body;
[0072] 200, pre-locked positioning module; 210, positioning base; 211, positioning cover plate; 212, auxiliary mounting plate; 220, clamping module; 221, connecting plate; 222, clamping plate; 230, lifting module; 231, avoidance space; 232, lifting power part; 233, supporting part; 234, lifting work piece; 240, clamping power part; 260, guide rod; 270, flipping power module;
[0073] 300, pre-locking conveying module; 310, material driving member; 320, material transmission member; 330, first seat body; 340, track body; 351, driving sprocket; 352, driven sprocket; 353, redirecting sprocket; 354, chain; 355, chain track;
[0074] 400, pre-locking device; 410, locking three-way moving module; 411, pre-locking X-moving module; 412, pre-locking Y-moving module; 413, pre-locking Z-moving module; 414, pre-locking base; 420, double-head pre-locking module; 421, pre-locking mechanism; 4211, electric screwdriver body; 4212, first adapter; 4213, universal joint coupling; 4214, second adapter; 4215, nozzle component; 4216, electric screwdriver rod; 4217, quick-change component; 422, Z-direction pre-locking pneumatic module; 423, mounting seat; 424 sliding block; 425, assembly seat; 426, fixed seat;
[0075] 500, locking module; 510, locking positioning module; 520, locking conveying module; 530, locking device; 531, locking three-way moving module; 532, double-head locking module;
[0076] 600, input conveyor line; 610, input motor; 620, input transmission member; 630, active input sprocket; 640, redirecting input sprocket; 650, driven input sprocket; 700, output conveyor line; 800, spacing adjustment device; 810, spacing adjustment power member; 820, main pulley member; 830, driven pulley; 840, screw nut mechanism; 910, incoming material blocking cylinder; 920, flip limit cylinder. DETAILED DESCRIPTION
[0077] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0078] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore, should not be understood as a limitation on the present invention.
[0079] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In the description of the implementation method, specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
[0080] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.
[0081] In the description of the present invention, unless otherwise specified, “plurality” means two or more.
[0082] The utility model provides an embodiment of a screw locking system, comprising:
[0083] The machine body 100 comprises a machine case and a platform arranged above the machine case, and the machine body is arranged on the platform.
[0084] In some embodiments of the application, the machine body includes: end support frames located at both ends of the platform and a middle support frame arranged at the middle position of the platform.
[0085] The pre-locking and positioning module 200 is assembled on the machine body 100 and includes: the pre-locking and positioning module 200 is used to clamp and position the material plate conveyed to the inside thereof;
[0086] The pre-locking and positioning module 200 can be used to clamp and position the material plate, thereby facilitating subsequent locking operations.
[0087] A pre-locking conveying module 300 is connected to the pre-locking positioning module 200 and is used to input the material plate into the pre-locking positioning module 200 and output it from the pre-locking positioning module 200;
[0088] The pre-locking conveying module 300 serves to input and output the material plate in the pre-locking positioning module 200 , so as to achieve the purpose of transporting the material plate.
[0089] The pre-locking device 400 is mounted on the machine body 100 and can move in three directions, and is used to pre-lock the material plate in the pre-locking positioning module 200 with screws;
[0090] The pre-locking device 400 can move in three directions, which means that the pre-locking device 400 can move in the X, Y and Z directions. By moving in three directions, it can meet the requirements of moving to the pre-locking positioning module 200 for locking operations.
[0091] The locking and positioning module 510 is assembled on the machine body 100 and includes: the locking and positioning module 510 is used to clamp and position the material plate output from the pre-locking and positioning module 200;
[0092] The pre-locked material plate will be output through the pre-locking conveying module 300 and transported to the locking positioning module 510, and the locking positioning module 510 will re-position the material plate to facilitate subsequent locking operations.
[0093] The structure of the locking and positioning module 510 is the same as that of the pre-locking and positioning module 200 .
[0094] The locking and conveying module 520 is connected to the locking and positioning module 510 and is used to dock with the pre-locking and conveying module 300 to receive the material plate output from the pre-locking and positioning module 200 and convey the material plate to the locking and positioning module 510;
[0095] The locking and conveying module 520 is used to input the material plate into the locking and positioning module 510 or output the material plate from the locking and positioning module 510 .
[0096] The locking device 530 is mounted on the machine body 100 and can move in three directions, and is used to screw the material plate in the locking and positioning module 510 .
[0097] The locking device 530 can move in three directions so as to move to the locking and positioning module 510 to perform the locking operation.
[0098] This embodiment provides a screw locking system, which is provided with two sets of locking devices, namely a pre-locking device 400 and a locking device 530, and the pre-locking positioning module 200 and the locking positioning module 510 are respectively configured for the pre-locking device 400 and the locking device 530 to respectively position the conveyed material plate;
[0099] When locking the screws, the material plate can be first transported to the pre-locking positioning module 200 through the pre-locking conveying module 300 and positioned through the pre-locking positioning module 200, and the screw pre-locking operation can be performed through the pre-locking device 400. The pre-locked material plate is transported to the locking positioning module 510 for clamping and positioning. The material plate is buffered during the transportation process, and then locked by the locking device 530, thereby realizing continuous operation of the screw locking operation. After the locking is completed, there is no need to stop for a period of time before locking, thereby improving the locking efficiency.
[0100] Moreover, during the entire production line flow process, after one material board completes the pre-locking output, a material board is then input, and there is always a material board being pre-locked at the pre-locking module 500. Similarly, there is always a material board being locked at the locking positioning module 510, ensuring that the pre-locking device 400 and the locking device 530 operate continuously without gaps, thereby improving the locking efficiency and production efficiency.
[0101] In some embodiments of the present application, the pre-locking positioning module 200 includes:
[0102] Positioning base 210;
[0103] The positioning base 210 includes a positioning cover plate 211 and side components connected to both sides of the positioning cover plate 211 , and the side components are arranged perpendicular to the positioning cover plate.
[0104] The positioning base 210 also includes two auxiliary plate groups, which are symmetrically arranged on both sides of the positioning cover.
[0105] Each auxiliary plate group includes two auxiliary mounting plates 212, and the two auxiliary mounting plates 212 are symmetrically connected to the side members on the same side.
[0106] The pressing module 220 is movably connected to the positioning base 210;
[0107] In some embodiments of the present application, the clamping module 220 includes a clamping component, a clamping power member 240, which is assembled on the positioning base 210 and connected to the clamping component to drive the clamping component to move up and down.
[0108] The pressing component is a pressing plate group, and the pressing plate group 222 includes a connecting plate 221 and a pressing plate 222 arranged up and down.
[0109] The pressing power member 240 is a pressing cylinder, which is assembled on the positioning base 210 and has a pressing cylinder rod. The end of the pressing cylinder rod is connected to the connecting plate 221 to achieve connection and fixation with the pressing component.
[0110] In some embodiments of the present application, in order to guide the clamping component during its up and down movement and ensure that it can move up and down accurately to perform the clamping operation, a guide assembly is arranged between the positioning base 210 and the clamping component, and the guide assembly includes a plurality of guide rods 260, one end of the guide rod 260 is connected to the clamping component, and the other end is slidably connected to the positioning base 210.
[0111] The lifting module 230 is arranged below the pressing module 220 and is movably connected to the positioning base 210, so that a feeding space for accommodating the material plate is formed between the lifting module 230 and the pressing module 220;
[0112] In some embodiments of the present application, it also includes:
[0113] The lifting power member 232 is assembled on the positioning base 210 and connected to the lifting module 230 via a connecting member, so as to drive the lifting module 230 to move up and down.
[0114] During positioning, the pressing module 220 and the lifting module 230 move toward each other to press and position the material plate in the feeding space.
[0115] The pressing module 220 moves downward, and the lifting module 230 moves upward. The material plate in the feeding space formed by the pressing module 220 is pressed and fixed by the movement of the pressing module 220 toward each other, so as to realize the positioning of the material plate to be locked.
[0116] After the positioning is completed, the pressing module 220 and the lifting module 230 are controlled to move in the opposite direction to release the limitation of the material plate.
[0117] In order to realize the conveying of the material plate, a pre-locking material conveying module is further arranged in the pre-locking positioning module 200, and the pre-locking material conveying module is arranged throughout the feeding space.
[0118] In some embodiments of the present application, the pre-locked material delivery module includes:
[0119] Material driving member 310;
[0120] A material transmission member 320 is transmission-connected to the material driving member 310. The material transmission member 320 is transversely arranged in the positioning base 210 and has two ends rotationally connected to the positioning base 210.
[0121] The sprocket chain 354 conveying structure is in driving connection with the material transmission member 320 and is used for conveying the material plate.
[0122] The material driving member 310 is a material driving motor, and the material transmission member 320 is a material transmission shaft, which are arranged horizontally, and both ends are rotatably connected to two auxiliary mounting plates at opposite positions.
[0123] In order to realize the rotational connection between the auxiliary mounting plate and the auxiliary mounting plate, a bearing can be installed on the auxiliary mounting plate.
[0124] The material driving member 310 rotates and transmits power to the material transmission member 320, and the material transmission member 320 drives the sprocket chain 354 conveying mechanism to operate to convey the material plate.
[0125] A first seat body 330 is provided on the material transmission member 320 , and the first mounting seat is arranged at a middle position of the material transmission member 320 .
[0126] In order to realize the installation of the sprocket transmission mechanism, a track assembly is arranged, and the track assembly includes two track bodies 340. The two track bodies 340 are arranged in parallel and opposite to each other and are arranged throughout the feed space.
[0127] One of the two rail bodies 340 is mounted on the first base body 330 , and the other is mounted on the auxiliary mounting plate of the positioning base 210 .
[0128] The sprocket chain transmission mechanism includes two driving sprockets 351, which are arranged at both ends of the material transmission member 320;
[0129] There are two driven sprocket groups, which are arranged on two track bodies 340 respectively. Each group includes two driven sprockets 352 arranged at two ends of the track body 340 .
[0130] There are two redirecting sprocket sets, which are respectively mounted on the first seat body 330 and the auxiliary mounting plate.
[0131] Each redirecting sprocket set includes two redirecting sprockets 353 , which are arranged above the driving sprocket 351 and symmetrically arranged on both sides of the driving sprocket 351 .
[0132] Two chains 354 are provided, which are respectively wound around the driving sprocket 351, the redirecting sprocket set and the driven sprocket set on the corresponding side.
[0133] A chain track 355 is provided on the track body 340 to facilitate the movement of the chain 354 along the chain track 355 .
[0134] The chain 354 is wound around the bottom of the driving sprocket 351 , bent upwards and wound around the top of the redirecting sprocket 353 , and then respectively wound around the driven sprockets 352 at both ends of the track body 340 .
[0135] The material transmission member 320 rotates to drive the driving sprocket 351 above it to rotate, and then drives the redirecting sprocket group and the driven sprocket group to rotate, and the chain 354 located above it moves to transport the material plate.
[0136] An incoming material blocking cylinder 910 is also provided on the track body 340 to block the conveyance of the material plate.
[0137] The structure of the locking and conveying module 520 is the same as that of the pre-locking and conveying module 300, and will not be described in detail herein.
[0138] In some embodiments of the present application, the material plate has a screw locking surface on the back side thereof, and when the material plate is pressed and positioned by the lifting module 230 and the pressing module 220 , the screw locking surface is arranged to fit the lifting module 230 .
[0139] In some embodiments of the present application, the lifting module 230 includes a supporting plate and a lifting work plate fixedly mounted above the supporting plate, and the width of the lifting work plate is smaller than the width between the two track bodies 340 .
[0140] When the lifting module 230 cooperates with the pressing module 220 to perform pressing, the material plate on the pre-locking conveying module 300 can be positioned upward by moving the lifting operation plate upward, and at the same time, the pressing module 220 located above moves downward, and the two cooperate to achieve the effect of pressing the material plate.
[0141] After the locking operation is completed, the lifting module 230 can be moved downward to cancel the position limit of the material plate, so that it automatically falls onto the chain 354 and continues to be transported outward through the sprocket chain transmission mechanism.
[0142] In order to facilitate the pre-locking mechanism 421 to enter the material plate to perform screw locking operations, an escape space 231 is formed on the jacking module 230 to facilitate the pre-locking mechanism 421 to extend into the material plate to perform locking operations.
[0143] The avoidance space 231 is an avoidance groove, which is arranged through the jacking module 230 to facilitate the pre-locking operation.
[0144] Since the pre-locking operation is completed on the back of the material plate, the pre-locking module 500 is configured to be flippable in this embodiment. When locking is required, the material plate can be flipped 180 degrees by flipping the pre-locking module 500 to perform the pre-locking operation.
[0145] After the pre-locking operation is completed, the pre-locking module 500 is reversed 180 degrees and reset to the initial position, and then the lifting module 230 and the pressing module 220 are controlled to reset, so that the material plate is transported forward.
[0146] In some embodiments of the present application, the pre-locking module 500 also includes
[0147] The turning power module 270 is assembled on the machine body and connected to the positioning base 210 to drive the positioning base 210 and the pressing module 220 and the lifting module 230 located therein to turn over.
[0148] In order to limit the flipping position of the pre-locking module 500, a flipping limiting cylinder 920 is arranged around the pre-locking module 500, which can limit the flipping position of the entire pre-locking module 500 by extending the cylinder rod of the cylinder to ensure the accuracy of its flipping position.
[0149] The flipping power module 270 is a flipping motor, which is connected to the positioning base 210 and can drive the positioning base 210 and the pressing module 220 and the lifting module 230 assembled on the positioning base 210 to flip, so as to realize the switching between the pre-locking operation and the normal conveying operation.
[0150] The structure of the locking module 500 is the same as that of the pre-locking module 500 , and it also includes a locking and flipping power module 270 to drive the entire locking module 500 to rotate.
[0151] In some embodiments of the present application, it further includes: an input conveying line 600, docked with the pre-locking conveying module 300, for conveying materials to the pre-locking conveying module 300;
[0152] The input conveyor line 600 includes:
[0153] The input support seat is U-shaped and includes side plates arranged opposite to each other.
[0154] And an input track assembled on the input support seat, wherein two input tracks are provided and arranged side by side on two side plates of the input support seat.
[0155] An input motor 610 is mounted on an input support seat;
[0156] The input transmission member 620 is arranged transversely, and its two ends are rotatably connected to the two side plates;
[0157] The input sprocket chain transmission mechanism is provided with two sets, which are symmetrically arranged on the two side plates and the input track;
[0158] It includes two active input sprockets 630, which are arranged at the ends of both ends of the input transmission member 620;
[0159] There are two sets of redirecting input sprockets 640 , which are respectively assembled on the side plate components above the driving input sprocket 630 . Each set includes two redirecting input sprockets 640 symmetrically arranged on both sides of the driving input sprocket 630 .
[0160] And there are two sets of driven input sprockets 650, which are arranged on the two input tracks. Each set of driven input sprockets 650 includes two driven input sprockets 650, which are arranged at the two ends of the input track respectively.
[0161] Two input chains are provided, each of which is wound around the active input sprocket 630, the redirecting input sprocket 640 group and the driven sprocket group on the same side thereof.
[0162] When the input motor 610 rotates, it can drive the input transmission member 620 to rotate, and then drive the active input sprockets 630 arranged at both ends to rotate, drive the redirecting input sprockets 640 groups and the driven transmission sprocket group on both sides to rotate, and the input chain 354 located above it moves to transport the material plate.
[0163] The output conveyor line 700 is connected to the locking conveyor module 520 and is used to output the material plate in the locking conveyor module 520 from the locking flipping and positioning module. The output conveyor line 700 has the same structure as the input conveyor line 600.
[0164] When the screw locking system is working, the material plate is conveyed to the pre-locking conveying module 300 through the input conveying line 600, and the pre-locking conveying module 300 conveys the material plate to the pre-locking positioning module 200, and the material plate is clamped by the pre-locking positioning module 200, and then the pre-locking flipping power module 270 drives the pre-locking positioning module 200 and the pre-locking conveying module 300 to flip 180 degrees, and the pre-locking device 400 performs a screw pre-locking operation on the back of the material plate;
[0165] After the pre-locking is completed, the pre-locking positioning module 200 and the pre-locking conveying module 300 are reversely flipped by the flipping power module 270 to reset them, and then the pre-locking positioning module 200 is released, and the pre-locking conveying module 300 conveys the material plate to the locking conveying module 520, and the material plate is continued to be clamped by the locking positioning module 510, and then the locking positioning module 510 and the locking conveying module 520 are flipped, and locked by the locking device 530. After the locking is completed, it is reversed and reset, and then the material plate is transported outward by the locking conveying module 520 and output through the output material line. The material plate is always positioned during the flipping process to ensure the position accuracy of the material plate when it is transported to the next process.
[0166] In some embodiments of the present application, the pre-locking device 400 of the screw locking system is assembled on the body 100.
[0167] It includes: a pre-locked three-way moving module 410;
[0168] And a double-head pre-locking module 420 connected to the pre-locking three-way moving module 410.
[0169] In some embodiments of the present application, the pre-locked three-way movable module 410 includes a pre-locked X-way movable module 411, a pre-locked Y-way movable module 412 and a pre-locked Z-way movable module 413, wherein both ends of the pre-locked Y-way movable module 412 are respectively connected to the end support frame at one end, the pre-locked X-way movable module 411 is arranged perpendicular to the pre-locked Y-way movable module, and is connected to the end of the Y-way movable module, and the other end is fixed on the middle support frame.
[0170] The pre-locking Z-direction moving module 413 is connected to the pre-locking X-direction moving module 411 and can move linearly under the drive of the pre-locking X-direction moving module 411 .
[0171] The pre-locking X-direction moving module 411 , the pre-locking Y-direction moving module 412 , and the pre-locking Z-direction moving module 413 can directly adopt the existing linear module structure, which will not be described in detail herein.
[0172] The locking device 530 is assembled on the body 100 and includes: a locking three-way moving module 531;
[0173] In some embodiments of the present application, the locking three-way movable module 531 includes a locking X-way movable module, a locking Y-way movable module and a locking Z-way movable module, wherein the two ends of the locking X-way movable module are respectively connected to the end support frame at the other end, the locking Y-way movable module is vertically pre-locked with the X-way movable module and connected to the end of the X-way movable module, and the other end is fixed on the middle support frame.
[0174] The locking device 530 further includes: a double-head locking module 532 connected to the locking three-way moving module 531 , and the double-head locking module 532 is disposed opposite to the double-head pre-locking module 420 .
[0175] The locking three-way moving modules 531 and the locking three-way moving modules 531 are connected and surrounded to form a containing space;
[0176] By docking the pre-locking three-way movable module 410 and the locking one-way movable module and arranging the locking device 530 and the pre-locking device 400 relatively, a space for convenient operation is formed between the four.
[0177] At the same time, the input conveyor line 600, the pre-locking positioning module 200, the locking positioning module 510 and the output conveyor line 700 are all arranged in the accommodating space and arranged in sequence along the material conveying direction, so that the pre-locking device 400, the locking device 530 for locking and the pre-locking positioning module 200, the locking positioning module 510, the input conveyor line 600 and the output conveyor line 700 for locking are all integrated in the area formed by the accommodating space. The overall structure is very compact and occupies little space.
[0178] The accommodating space is divided into a pre-locking operation area and a locking operation area by an intermediate support frame located at the middle position.
[0179] The input conveyor line 600, the pre-locking positioning module 200 and the pre-locking device 400 are arranged in the pre-locking operation area. The pre-locking positioning module 200 is close to the pre-locking device, which is convenient for the pre-locking device 400 to perform rapid pre-locking operations. Similarly, the output conveyor line 700, the locking positioning module 510 and the locking device 530 are correspondingly arranged in the locking operation area. When locking, the locking device 530 can be quickly moved to the locking positioning module 510 in its corresponding area to perform locking operations.
[0180] Furthermore, since the pre-locking operation area and the locking operation area are separated, it is also possible to avoid mutual interference between the pre-locking device 400 and the locking device 530 during the locking operation.
[0181] In some embodiments of the present application, the pre-locking device 400 includes:
[0182] The pre-locking base 414 is connected to the pre-locking Y-direction moving module 412 at one end and to the pre-locking Z-direction moving module 413 at the other end, and can move in the Y direction or the Z direction under the drive of the two modules;
[0183] The pre-locking base 414 is a pre-locking mounting plate, which includes a first bending portion and a second bending portion.
[0184] When connected, one end is connected to the Y-direction moving module through the first bending portion, and the other end is connected to the Z-direction moving module through the second bending portion.
[0185] When the Y-direction moving module moves in the Y direction, it can drive it to move in the Y direction. Similarly, when the Z-direction moving module moves, it can drive it to move in the up and down directions.
[0186] Two pre-locking mechanisms 421 are provided and arranged vertically side by side;
[0187] There are two Z-axis pre-locking pneumatic modules 422 , which are mounted on the pre-locking base 414 and are respectively connected to the two pre-locking mechanisms 421 to drive the pre-locking mechanisms 421 to move up and down for locking.
[0188] Since the Z-direction pre-locking pneumatic module 422 is connected to the pre-locking mechanism 421 , and the Z-direction pneumatic module is assembled on the pre-locking base 414 , an indirect connection between the pre-locking mechanism 421 and the pre-locking base 414 is achieved.
[0189] The Z-direction pre-locking pneumatic module 422 is connected to the pre-locking mechanism 421 and can be used to drive the pre-locking mechanism 421 to move up and down to perform a locking operation.
[0190] The Z-direction pre-locking pneumatic module 422 uses a pneumatic drive method to control the pre-locking mechanism 421 to move up and down for locking, which can ensure that the pre-locking mechanism 421 moves accurately and ensures that it descends to an accurate locking position.
[0191] The pre-locking Z-direction moving module 413 is a linear moving module, and its moving position range is large, which cannot meet the use requirement of the pre-locking mechanism 421 to move downward within a precise range for locking. The pre-locking Z-direction moving module 413 can be set up to drive the pre-locking mechanism 421 to move within an approximate range in the Z direction, and then the Z-direction pre-locking pneumatic module 422 can be used to accurately control the pre-locking mechanism 421 to move downward precisely for locking.
[0192] The cooperation of the bidirectional Z-direction drive module ensures the accuracy of the locking downward movement distance of the pre-locking mechanism 421 and the precision of the pre-locking.
[0193] In this embodiment, two pre-locking mechanisms 421 are provided to form a double-headed locking module 532 .
[0194] When the movement is driven by the pre-locking X-direction moving module 411, the pre-locking Y-direction moving module 412 and the pre-locking Z-direction moving module 413, the pre-locking base 414 is driven by the pre-locking X-direction moving module 411, the pre-locking Y-direction moving module 412 and the pre-locking Z-direction moving module 413, and the two pre-locking mechanisms 421 assembled thereon are driven to move synchronously in three directions by driving the locking base.
[0195] When pre-locking is performed, each pre-locking mechanism 421 is driven to lock by a Z-direction pre-locking pneumatic module 422 separately configured therein. The two pre-locking mechanisms 421 are arranged side by side and set at a certain distance, so that when the two pre-locking mechanisms 421 are working, they can simultaneously lock screws at two workstations at a certain distance from each other, thereby realizing the pre-locking of two screws at a time and improving the pre-locking efficiency.
[0196] The structure of the locking mechanism is exactly the same as that of the pre-locking mechanism 421, and it is also a double-head locking structure. When locking, the two locking mechanisms can perform locking operations simultaneously, thereby improving the locking efficiency.
[0197] The pre-locking mechanism includes a mounting seat. Two mounting seats are provided, which are respectively used to assemble two Z-direction pre-locking pneumatic modules 422 . The pre-locking mechanism 421 is slidably connected to the mounting seat 423 .
[0198] In some embodiments of the present application, the vertical sliding track formed on the mounting seat 423 and the pre-locking mechanism 421 are connected from top to bottom with: a sliding block 424 , an assembly seat 425 and a fixing seat 426 .
[0199] The sliding block, the assembly seat and the fixing seat are slidably connected to the sliding track to achieve the sliding of the pre-locking mechanism 421 relative to the mounting seat 423 .
[0200] In some embodiments of the present application, the pre-locking mechanism 421 includes:
[0201] The electric screwdriver body 4211 is connected to the sliding block;
[0202] The first adapter seat 4212 is connected to the assembly seat, and its horizontal position relative to the assembly seat is adjustable;
[0203] A transfer shaft is rotatably arranged inside the transfer shaft;
[0204] The first adapter seat 4212 is slidably connected to the assembly seat, and a first threaded hole is provided on the assembly seat. A first adjustment slot is provided on the first adapter seat 4212. A locking screw passes through the first adjustment slot and is locked in the first threaded hole to press the first adapter seat 4212 onto the assembly seat. When adjusting, loosen the locking screw, slide the first adapter seat 4212 to change its position, and tighten the locking screw after sliding into place.
[0205] A universal joint coupling 4213, one end of which is hinged to the electric screwdriver body 4211, and the other end of which is hinged to the transfer shaft;
[0206] The second adapter seat 4214 is connected to the fixing seat, and its water level position relative to the fixing seat is adjustable;
[0207] In some embodiments of the present application, a second threaded hole is provided on the second adapter seat 4214, and a second adjustment slot is provided on the fixed seat. The locking screw passes through the second adjustment slot and is locked and fixed in the second threaded hole. When adjusting, loosen the locking screw, and then slide the second adapter seat 4214. After adjusting into place, tighten the locking screw.
[0208] The nozzle component 4215 is assembled on the second adapter seat 4214;
[0209] An electric screwdriver rod 4216, which can pass through the second adapter seat 4214 and be inserted into the suction nozzle component 4215;
[0210] The quick-change component 4217 has one end connected to the adapter shaft and the other end connected to the electric screwdriver rod 4216.
[0211] The quick-change component 4217 can adopt the existing quick-change joint structure, which can facilitate the replacement of electric screwdriver rods 4216 of different specifications and improve the versatility of the entire equipment.
[0212] Since the first adapter seat 4212 can move horizontally along the assembly seat, the second adapter seat 4214 can also move horizontally along the fixed seat, and the adapter shaft in the first adapter seat 4212 and the electric screwdriver body 4211 are movably connected through the universal joint coupling 4213, the first adapter seat 4212 and the second adapter seat 4214 can be adjusted in position by sliding, thereby adjusting and changing the distance between the two electric screwdriver rods 4216, so that it can adapt to the requirements of screw locking with different spacings.
[0213] The locking mechanism has the same structure as the pre-locking mechanism 421 , and will not be described in detail here.
[0214] In some embodiments of the present application, it also includes:
[0215] The spacing adjustment device 800 is arranged on the locking substrate and connected to the Z-direction pneumatic module of one of the locking mechanisms, and is used to drive the locking mechanism to move so as to adjust the spacing between the two locking mechanisms.
[0216] The spacing adjustment device 800 can drive the Z-direction pneumatic module of one locking mechanism to move, thereby driving the locking mechanism connected to the Z-direction pneumatic module to move relative to the other locking mechanism, thereby achieving position adjustment between the two locking mechanisms.
[0217] By adjusting the position between the two locking mechanisms, the locking function of screws with different spacings can be adapted, thereby improving the versatility of the locking mechanism and expanding the application range of the locking mechanism.
[0218] In some embodiments of the present application, the spacing adjustment device 800 includes:
[0219] The spacing adjustment power member 810 is assembled on the pre-locked base
[0220] A main pulley member 820 is rotatably connected to the pre-locking base;
[0221] and a driven pulley 830 connected to the main pulley member, rotatably connected to the pre-locking base;
[0222] A transmission belt, wound around a main pulley 820 and a driven pulley 830;
[0223] The screw nut mechanism 840 comprises:
[0224] A lead screw component connected to the output shaft of the driven pulley 830;
[0225] The nut component is threadably matched with the lead screw component and is connected to one of the mounting seats.
[0226] When the driven pulley 830 rotates, it drives its output shaft to rotate, the output shaft drives the screw component to rotate, the rotation of the screw component drives the nut component to move linearly, the linear movement of the nut component drives the mounting seat to move linearly, thereby realizing the adjustment of the mounting seat position, driving the position of the locking mechanism assembled above it to move, so as to realize the position adjustment of the two locking mechanisms, so that it can adapt to the screw locking operations of different spacings, thereby improving the versatility of the device.
[0227] In some embodiments of the present application, there are also two screw mounting seats, which are arranged on the locking base.
[0228] Both ends of the lead screw component are rotatably connected in the lead screw mounting seat through bearings, so that the lead screw component can only rotate but cannot move linearly.
[0229] The output shaft of the driven pulley 830 is rotatably connected in a screw mounting seat and connected to the screw component.
[0230] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, it is still possible for a person skilled in the art to modify the technical solutions described in the above embodiments, or to replace some of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions claimed to be protected by the present invention.
Claims
1. A screw locking system, characterized in that: Included are: Body; The pre-locking module is assembled on the machine body and includes: a pre-locking positioning module, which is used to clamp and position the material plate conveyed to the inside thereof; A pre-locking conveying module, connected to the pre-locking positioning module, used to input the material plate into the pre-locking positioning module or output it from the pre-locking positioning module; A pre-locking device, which is mounted on the machine body and can move in three directions, and is used to pre-lock the material plate in the pre-locking positioning module with screws; The locking module is assembled on the machine body and includes: a locking positioning module, which is used to clamp and position the material plate output from the pre-locking positioning module; A locking and conveying module, connected to the locking and positioning module, used to dock with the pre-locking and conveying module, and input the material plate into the locking and positioning module or output it from the locking and positioning module; The locking device is assembled on the machine body and can move in three directions, and is used to screw the material plate in the locking and positioning module.
2. The screw locking system according to claim 1, characterized in that: The pre-locking positioning module includes: Positioning substrate; A clamping module is movably connected to the positioning base; A lifting module is arranged below the pressing module and is movably connected to the positioning base, so that a feeding space for accommodating the material plate is formed between the lifting module and the pressing module; During positioning, the pressing module and the lifting module move toward each other to press and position the material plate in the feeding space.
3. The screw locking system according to claim 2, characterized in that: An escape space is formed at the bottom of the lifting module to facilitate the pre-locking module to extend into the material plate for locking; The pre-locking module is reversible and includes: The turning power module is assembled on the machine body and connected to the positioning base, and is used to drive the positioning base and the pressing module and the lifting module located inside the positioning base to turn over.
4. The screw locking system according to claim 2, characterized in that: Also included are: The lifting power part is assembled on the positioning base, and is connected to the lifting module through a connecting member, and is used for driving the lifting module to move up and down.
5. The screw locking system according to claim 2, characterized in that: The lifting module comprises: a supporting component; And a lifting work piece is arranged above it, and the width of the lifting work piece is smaller than that of the supporting component.
6. The screw fastening system according to claim 1, characterized in that: Also included are: An input conveying line, connected to the pre-locking conveying module, is used to convey the material to the pre-locking conveying module; The output conveying line is connected to the locking conveying module and is used to output the material plate in the locking conveying module from the locking flipping and positioning module. The output conveying line has the same structure as the input conveying line.
7. The screw fastening system according to claim 6, characterized in that: The pre-locking device is assembled on the machine body and includes: a pre-locking three-way moving module; and a double-head pre-locking module connected to the pre-locking three-way movable module; The locking device is assembled on the machine body and comprises: a locking three-way moving module; and a double-head locking module connected to the locking three-way movable module, wherein the double-head locking module is arranged opposite to the double-head pre-locking module; The locking three-way moving module and the locking three-way moving module are connected and arranged to form an accommodating space; The input conveying line, the pre-locking and positioning module, the locking and positioning module and the output conveying line are arranged in the accommodating space and are arranged in sequence along the material conveying direction.
8. The screw fastening system according to claim 7, characterized in that: The pre-locking three-way moving module includes: a pre-locking X-way moving module, a pre-locking Y-way moving module and a pre-locking Z-way moving module; The pre-locking base body is connected to the pre-locking Y-direction moving module at one end and to the pre-locking Z-direction moving module at the other end, and can move in the Y-direction or Z-direction driven by the two modules; The double-head pre-locking module includes: two pre-locking mechanisms, which are arranged vertically side by side; There are two Z-direction pre-locking pneumatic modules, which are assembled on the pre-locking base and connected to two pre-locking mechanisms respectively, and are used to drive the pre-locking mechanisms to move up and down for locking.
9. The screw fastening system according to claim 8, characterized in that: Also included are: The spacing adjustment device comprises: A spacing adjustment power member is assembled on the pre-locking base; A main pulley member is rotatably connected to the pre-locking base; and a driven pulley connected to the main pulley, rotatably connected to the pre-locking base; A transmission belt is wound around a main pulley and a driven pulley; The screw nut mechanism comprises: A lead screw component connected to the output shaft of the driven pulley; The nut component is threadably matched with the lead screw component and is connected to one of the mounting seats.
10. The screw fastening system according to claim 9, characterized in that: The pre-locking mechanism comprises: Electric batch body; A first transfer seat, which is assembled on the mounting seat and has a transfer shaft rotatably arranged inside the first transfer seat; A universal joint coupling, one end of which is hinged to the electric screwdriver body, and the other end of which is hinged to the transfer shaft; A second adapter seat, mounted on the mounting seat; A nozzle component, assembled on the second adapter; An electric screwdriver rod, which can pass through the second adapter and pass through the nozzle component; A quick-change component, one end of which is connected to the adapter shaft and the other end is connected to the electric screw rod; The locking mechanism has the same structure as the pre-locking mechanism.