Polishing table for overhauling carbon fiber frame component
By designing a grinding table for carbon fiber frame maintenance with bristle rollers, screw blocks, limit screws and transparent covers, the problem of burr removal in carbon fiber frame maintenance is solved, and efficient and safe burr removal and centralized treatment is achieved.
Patent Information
- Application Number
- CN202421823245.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-30
AI Technical Summary
During the maintenance of carbon fiber frames, it is difficult for the prior art to efficiently remove burrs in the components, especially in the case of burrs in the center round hole, which requires manual operation to be complicated and unsafe.
A grinding table for maintenance of carbon fiber frame components is designed, equipped with a bristle roller, screw block, limit screw and transparent cover that can control rotation. Through the collaborative work of these components, the components can be fixed at a limit and remove burrs while the bristle drum is rotated, while the transparent cover prevents burrs from splashing.
It realizes efficient removal of internal burrs of components, reduces the complexity and safety risks of manual operation, improves maintenance efficiency, and facilitates centralized treatment of burrs through the design of centralized processing of unloading holes.
Smart Images

Figure CN222831424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of carbon fiber frame processing equipment, in particular to a grinding table for repairing carbon fiber frame components. Background Art
[0002] Carbon fiber frames need to be manually inspected before leaving the factory. During the inspection process, burrs may appear on the edges or in the center of the circular holes. Especially in the case of burrs in the central circular hole, it is often necessary to manually insert the deburring component, and then remove it after repeated rotation, pushing and pulling. In order to facilitate the simultaneous removal of burrs in the center of the circular hole during inspection, avoid burrs splashing into the eyes of workers during rotation and pushing and pulling, and facilitate centralized processing of burrs, the utility model proposes a grinding table for inspecting carbon fiber frame components. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] The utility model aims to provide a grinding table for repairing carbon fiber vehicle frame components, so as to solve the problems mentioned in the prior art. (II) Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a grinding table for repairing carbon fiber frame components, comprising a grinding table, a front end of one side of the grinding table is provided with an inclined table surface, the inclined table surface is provided with an extension section at the rear, the left side of the extension section is a working area, and the working area is surrounded by a first baffle at the front end, a second baffle on the left side and a top baffle at the top end;
[0007] A grinding assembly is provided in the working area, and a discharge hole is provided on one side of the working area close to the extension section, and the level of the discharge hole is consistent with the level of the extension section;
[0008] The grinding assembly includes a controllably rotatable bristle roller arranged in the middle, and a screw block is arranged on the working area. During assembly, a limiting screw is inserted into the screw block to limit the component. The screw block and the limiting screw form a group of added components, and at least two groups of added components are provided when in use; a transparent cover can be raised and lowered on the top of the screw block.
[0009] Preferably, the extension section is arranged horizontally, and the highest point of the inclined table top is higher than the height of the extension section.
[0010] Preferably, a tool tray is further provided on one side of the working area close to the extension section, and the tool tray is arranged at the front end of the discharge hole.
[0011] Preferably, a material receiving drawer for receiving debris is provided below the discharge hole.
[0012] Preferably, a first conveyor belt for feeding is provided at the front end of the polishing table, a second conveyor belt for conveying qualified products is provided at the left end of the polishing table, and a third conveyor line for conveying unqualified products is provided at the rear end of the polishing table.
[0013] Preferably, the first conveyor belt and the third conveyor line are parallel, and the second conveyor belt is perpendicular to the first conveyor belt and the third conveyor line respectively.
[0014] Preferably, the bristle roller is driven by a motor under the polishing table.
[0015] Preferably, a receiving plate is provided on the top of the transparent cover, a first magnet is provided on the receiving plate, and a nylon rope is connected upwardly to the middle of the receiving plate;
[0016] The top outer side of the top baffle is fixedly connected to a limiting block, and the limiting block passes through the opening hole at the front end, bypasses the limiting block, and then is inserted into the opening hole at the rear end and is arranged downward;
[0017] A second magnet magnetically related to the first magnet is installed on the inner side of the top of the top baffle.
[0018] Preferably, the nylon rope passes through the opening hole at the rear end and a pull ring is installed on the lower side.
[0019] Preferably, the length of the second baffle is shorter than that of the first baffle.
[0020] Preferably, the first baffle plate and the second baffle plate are perpendicular to each other, and an inclined plate is installed on the first baffle plate and the second baffle plate on the left side, and a blower is installed on the inclined plate.
[0021] (III) Beneficial effects
[0022] The utility model arranges a grinding component on the grinding table, and after the component is inserted into the brush roller, the component is limited by a screw block and a limiting screw, and then the brush roller is driven by electricity to rotate. The internal bristles are removed through the rotating operation, which is more thorough than manual operation. At the same time, during use, the outside is covered with a transparent cover to reduce the problem of splashing during burr treatment. Since the transparent cover can be raised and lowered, it does not affect the detection of qualified products in the working area when not in use. By arranging a discharge hole, the burrs can be concentratedly brushed into the discharge hole after the burrs are removed, which is convenient for centralized burr treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a top view of the overall structure of the utility model.
[0025] Figure 2 It is an enlarged structural schematic diagram of the grinding table part of the utility model.
[0026] Figure 3 It is an enlarged front view of the transparent cover of the utility model.
[0027] Figure 4 It is an enlarged side view of the transparent cover of the present invention.
[0028] Description of the accompanying drawings: 1 first conveyor belt, 2 second conveyor belt, 3 third conveyor belt, 4 grinding table, 41 inclined table top, 42 extension section, 43 working area, 44 unloading hole, 45 tool tray, 46 first baffle, 47 second baffle, 48 top baffle, 49 receiving drawer, 40 limit block, 5 grinding assembly, 51 brush roller, 52 screw block, 53 limit screw, 54 motor, 55 transparent cover, 56 receiving plate, 57 first magnet, 58 nylon rope, 59 pull ring, 50 second magnet, 6 inclined plate, 61 air outlet fan, DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] See also Figure 1-4 The utility model provides an embodiment: a grinding table for repairing carbon fiber frame components, including a grinding table 4, a front end of one side of the grinding table 4 is provided with an inclined table top 41, the inclined table top 41 is provided with an extension section 42 backward, the left side of the extension section 42 is a working area 43, and the working area 43 is surrounded by a first baffle 46 at the front end, a second baffle 47 on the left side and a top baffle 48 at the top; a grinding assembly 5 is arranged in the working area 43, and the working area 43 is close to the side of the extension section 42. A discharge hole 44 is provided, and the horizontal height of the discharge hole 44 is consistent with the horizontal height of the extension section 42; the grinding assembly 5 includes a controllably rotatable brush roller 51 arranged in the middle, and a screw block 52 is provided on the working area 43. During assembly, a limiting screw 53 is inserted into the screw block 52 to limit the component. The screw block 52 and the limiting screw 53 are a group of added components, and at least two groups of added components are provided when in use; a transparent cover 55 is liftably arranged on the top of the screw block 52.
[0032] Furthermore, the extension section 42 is horizontally arranged, and the highest point of the inclined table 41 is higher than the extension section 42 . The extension section is arranged horizontally to facilitate receiving the components to be inspected sent from the inclined table 41 .
[0033] Furthermore, a tool tray 45 is provided on one side of the working area 43 close to the extension section 42. The tool tray 45 is provided at the front end of the discharge hole 44. The tool tray 45 is provided to facilitate the placement of cloth or other materials for maintenance. The tool tray 45 is provided at the front end of the discharge hole 44 to avoid inconvenience in removing burrs.
[0034] Furthermore, a material receiving drawer 49 for receiving debris is provided below the discharge hole 44, and the debris, burrs, etc. falling from the discharge hole 44 are collected in the material receiving drawer 49, which is convenient for centralized processing and avoids the situation where burrs prick the hands.
[0035] Further, see Figure 1 The front end of the grinding table 4 is provided with a first conveyor belt 1 for feeding, the left end of the grinding table 4 is provided with a second conveyor belt 2 for conveying qualified products, and the rear end of the grinding table 4 is provided with a third conveyor line 3 for conveying unqualified products. Conveyor belts with different functions are respectively arranged in three directions of the grinding table 4. It should be noted that the direction of the first conveyor belt 1 is from right to left in the figure, the conveying direction of the second conveyor belt 2 is from front to back in the figure, and the direction of the third conveyor belt 3 is from left to right in the figure. The unqualified products are put into the third conveyor belt and sent back to the feeding end for convenient recycling and reprocessing. This will make the entire process smoother and more complete, and will also improve work efficiency.
[0036] Furthermore, the first conveyor belt 1 and the third conveyor line 3 are parallel, and the second conveyor belt 2 is perpendicular to the first conveyor belt 1 and the third conveyor line 3 respectively, so as to further limit the directions of the three conveyor belts.
[0037] Furthermore, the bristle roller 51 is driven by a motor 54 under the polishing table 4, which limits the power source of the bristle roller 51 to come from the motor 54. Driven by the motor 54, the bristle roller 51 can effectively rotate and remove burrs.
[0038] Furthermore, a receiving plate 56 is provided on the top of the transparent cover 55, and a first magnet 57 is provided on the receiving plate 56. A nylon rope 58 is connected to the middle of the receiving plate 56 upward; a limiting block 40 is fixedly connected to the outer side of the top of the top baffle 48, and the front and rear ends of the limiting block 40 are provided with opening holes. The nylon rope 58 passes through the opening hole at the front end, bypasses the limiting block 40, and then is inserted into the opening hole at the rear end and is arranged downward; a second magnet 50 that is magnetically compatible with the first magnet 57 is installed on the inner side of the top of the top baffle 48. In this scheme, the lifting and lowering conditions of the transparent cover 55 are specifically limited. Since the transparent cover 55 can be lifted and lowered manually, it will not cover the table when detecting qualified products and there is no need to remove burrs, thereby hindering the detection effect. At the same time, it can better protect workers from being pierced by burrs in components that need to be deburred.
[0039] Furthermore, the nylon rope 58 passes through the opening hole at the rear end and a pull ring 59 is installed on the lower side, which is convenient for workers to operate with less effort.
[0040] Furthermore, the first baffle plate 46 and the second baffle plate 47 are perpendicular to each other, and an inclined plate 6 is installed on the first baffle plate 46 and the second baffle plate 47 on the left side, and a blower 61 is installed on the inclined plate 6 .
[0041] When the utility model is in use, the product to be inspected is conveyed from right to left by the first conveyor belt. After unloading at the inclined table, it is conveyed to the extension section and then transferred to the working area. Under the illumination of the lamp tube of the top baffle, it is checked whether there is a component in the central circular hole on the component. If the existing component can disappear after being polished by the polishing assembly according to manual judgment, it is determined to enter the polishing state. If there is no burr on the component, it is conveyed to the second conveyor belt for downward transmission. If it is judged that the burr of the component cannot be completely removed after simple polishing, the component is conveyed to the third conveyor belt for unqualified products, so that it is conveyed to the feeding end and enters the reprocessing link. When it is necessary to enter the polishing state, the center of the circular hole of the component is firstly inserted into the brush roller, and then the brush roller is used to polish the component. By adjusting the limit screw in the screw block to fix the front and back sides, then pull out the transparent cover from the top to cover the component, and then turn on the motor to drive the brush roller to rotate and brush away the burrs in the center of the round hole. Since the transparent cover can be used to observe the grinding condition from the outside, it can be observed from the outside, or after a period of removal, turn off the motor and pull the pull ring down to pull up the transparent cover, remove the component for observation. Generally speaking, the brush roller only needs to be used once, and it can be rotated for two minutes to completely remove the burrs inside the round hole. The qualified products after deburring can be conveyed backwards through the second conveyor belt. The equipment is simple to use, convenient and quick to operate, more environmentally friendly and reduces worker injuries.
[0042] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A grinding table for repairing carbon fiber vehicle frame components, characterized in that: The grinding table (4) comprises a grinding table (4), wherein a front end of one side of the grinding table (4) is provided with an inclined table surface (41), an extension section (42) is provided rearwardly of the inclined table surface (41), a left side of the extension section (42) is a working area (43), and the working area (43) is surrounded by a first baffle (46) at the front end, a second baffle (47) at the left side, and a top baffle (48) at the top end; A grinding assembly (5) is arranged in the working area (43), and a discharge hole (44) is arranged on one side of the working area (43) close to the extension section (42), and the level of the discharge hole (44) is consistent with the level of the extension section (42); The grinding assembly (5) comprises a controllably rotatable bristle roller (51) arranged in the middle, and a screw block (52) is arranged on the working area (43). During assembly, a limiting screw (53) is inserted into the screw block (52) to limit the component. The screw block (52) and the limiting screw (53) form a group of components. When in use, at least two groups of components are provided. A transparent cover (55) is arranged on the top of the screw block (52) in a liftable manner.
2. A grinding table for repairing carbon fiber vehicle frame components according to claim 1, characterized in that: The extension section (42) is arranged horizontally, and the highest point of the inclined table surface (41) is higher than the extension section (42).
3. The grinding table for repairing carbon fiber vehicle frame components according to claim 1, characterized in that: A tool tray (45) is also provided on one side of the working area (43) close to the extension section (42), and the tool tray (45) is arranged at the front end of the discharge hole (44).
4. The grinding table for repairing carbon fiber vehicle frame components according to claim 1, characterized in that: A material receiving drawer (49) for receiving debris is provided below the discharge hole (44).
5. A grinding table for repairing carbon fiber vehicle frame components according to any one of claims 1 to 4, characterized in that: The front end of the grinding table (4) is provided with a first conveyor belt (1) for feeding materials, the left end of the grinding table (4) is provided with a second conveyor belt (2) for conveying qualified products, and the rear end of the grinding table (4) is provided with a third conveyor line (3) for conveying unqualified products.
6. A grinding table for repairing carbon fiber vehicle frame components according to claim 5, characterized in that: The first conveyor belt (1) and the third conveyor line (3) are parallel, and the second conveyor belt (2) is perpendicular to the first conveyor belt (1) and the third conveyor line (3) respectively.
7. A grinding table for repairing carbon fiber vehicle frame components according to claim 6, characterized in that: The brush roller (51) is driven by a motor (54) below the polishing table (4).
8. The grinding table for repairing carbon fiber vehicle frame components according to claim 7, characterized in that: A receiving plate (56) is provided on the top of the transparent cover (55), a first magnet (57) is provided on the receiving plate (56), and a nylon rope (58) is connected upwardly to the middle of the receiving plate (56); The top outer side of the top baffle (48) is fixedly connected to a limiting block (40), and the front and rear ends of the limiting block (40) are both provided with opening holes, and the nylon rope (58) passes through the opening hole at the front end, bypasses the limiting block (40), and then is inserted into the opening hole at the rear end and arranged downward; A second magnet (50) magnetically associated with the first magnet (57) is mounted on the inner side of the top of the top baffle (48).
9. A grinding table for repairing carbon fiber vehicle frame components according to claim 8, characterized in that: The nylon rope (58) passes through the opening hole at the rear end and a pull ring (59) is installed on the lower side.
10. A grinding table for repairing carbon fiber vehicle frame components according to claim 9, characterized in that: The first baffle (46) and the second baffle (47) are perpendicular to each other, and an inclined plate (6) is installed on the first baffle (46) and the second baffle (47) on the left side, and an air outlet fan (61) is installed on the inclined plate (6).