Full-automatic foam protection packaging production line for small household appliances
By using a combination of electric telescopic rods and metal heating wires in the foam protection packaging production line, combined with the design of electric sliders and guides, automatic groove opening of foam protection packaging is achieved, solving the problem of low efficiency of manual groove opening in the existing production line, and improving production efficiency and automation.
Patent Information
- Application Number
- CN202421625828.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing foam protection packaging production lines require manual assistance during the groove process, resulting in inefficiency.
A fully automatic small household foam protection packaging production line is designed, using a combination of electric telescopic rods and metal heating wires. Through the cooperation of electric sliders and guide rails, the automatic groove of the raw materials of the foam protection packaging block is realized.
Automatic groove of foam protection packaging is realized, work efficiency is improved, manual intervention is reduced, and the automation level of the production line is improved.
Smart Images

Figure CN222831995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of production lines, in particular to a full-automatic foam protective packaging production line for small household appliances. Background Art
[0002] Foam packaging is a packaging product made of foam material, usually used to protect the contents. The so-called foam packaging mainly refers to the packaging product made of expandable polystyrene raw materials through molds and heat processing. The packaging product is commonly known as foam. Fully automatic small household appliances foam protective packaging refers to foam protective packaging used for packaging and protecting fully automatic small household appliances.
[0003] The fully automatic foam protective packaging for small household appliances has the functions of buffering and shock absorption when in use. At the same time, the fully automatic foam protective packaging for small household appliances has the functions of heat preservation and heat insulation. When processing the fully automatic foam protective packaging for small household appliances, it is necessary to use a foam protective packaging production line to process the fully automatic foam protective packaging for small household appliances.
[0004] However, the existing foam protective packaging production line is not conducive to slotting the foam protective packaging. When slotting the foam protective packaging, manual assistance is required from the staff, which affects the efficiency of slotting the foam protective packaging and is not conducive to the use of the foam protective packaging production line.
[0005] Therefore, we proposed a fully automatic small household appliances foam protective packaging production line. Summary of the invention
[0006] The utility model aims to provide a fully automatic foam protective packaging production line for small household appliances to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A fully automatic production line for foam protective packaging of small household appliances comprises mounting plates arranged opposite to each other on both sides, a rotating roller is rotatably mounted between the middle parts of the two ends of the opposite surfaces of the mounting plates, a conveying belt is sleeved and mounted between the middle parts of the outer sides of the outer ring surfaces of the rotating rollers, a plurality of limit blocks are fixed at intervals on the upper and lower surfaces of the conveying belt in the horizontal direction, a first fixing plate is fixed to one end of the upper surface of the mounting plates, a second fixing plate is fixed between the upper end surfaces of the first fixing plates, an electric telescopic rod is slidably mounted in the middle part of the lower surface of the second fixing plate in the horizontal direction, the output rod of the electric telescopic rod faces downward, a connecting plate is mounted at the lower end of the output rod of the electric telescopic rod, and a second metal heating wire is installed between the middle parts of the two ends of the lower surface of the connecting plate.
[0009] As a further solution of the utility model: the limit blocks on the conveyor belt are equally spaced, the second fixed plate is horizontal, a guide rail is fixed in the middle of the lower surface of the second fixed plate, the guide rail is horizontal, and baffles are fixed in the middle of both sides of the lower surface of the second fixed plate at both ends of the guide rail.
[0010] By adopting the above technical solution: the second fixing plate is provided, the guide rail can be fixed and limited.
[0011] As a further solution of the utility model: the electric telescopic rod is in a vertical state, an electric slider is installed on the upper end surface of the electric telescopic rod, the electric slider and the guide rail are in a matched state, and the electric slider and the guide rail are slidably installed along the horizontal direction.
[0012] By adopting the above technical solution: the setting of the guide rail can limit the electric slider, which is convenient for stably moving the electric slider.
[0013] As a further solution of the utility model: the mounting plates are all in a horizontal state, a fixing block is fixed in the middle of the upper surface of the mounting plates, the fixing blocks are all in a vertical state, and a first connecting block is fixed in the middle of the upper end of the opposite surface of the fixing blocks.
[0014] By adopting the above technical solution: the setting of the mounting plate can fix and limit the fixing block, which is convenient for stable use of the fixing block.
[0015] As a further solution of the utility model: a second connecting block is fixed to the middle of the lower side of the opposite surface of the mounting plate, and a first metal heating wire is installed between the middle of the opposite surfaces of the first connecting block and the second connecting block on the same side close to the conveyor belt.
[0016] By adopting the above technical solution: the provision of the first connecting block and the second connecting block is helpful to fix and limit the first metal heating wire.
[0017] As a further solution of the utility model: a rotating rod is fixed in the middle of the two end surfaces of the rotating roller, the rotating rod is in a horizontal state and passes through the two side surfaces of the corresponding positions on the corresponding mounting plates, and the outer ring surfaces of the rotating rod are rotatably connected with the corresponding positions on the corresponding mounting plates through bearings.
[0018] By adopting the above technical solution: the setting of the rotating rod can rotate and limit the rotating roller, which is convenient for using the rotating roller.
[0019] As a further solution of the utility model: a rotating motor is installed on the rotating rod corresponding to the rotating rod at one end of the mounting plate located on one side away from the surface of one side of the conveyor belt, and the output shaft of the rotating motor faces the rotating rod and is fixedly connected to the opposite end on the corresponding rotating rod.
[0020] By adopting the above technical solution: the provision of the rotating motor helps to rotate the rotating rod, making it easier to use the rotating rod.
[0021] As a further solution of the utility model: a support frame is fixed between the lower surfaces of the mounting plates, the support frame is in a horizontal state, and support legs are fixed to the four corners of the lower surface of the support frame.
[0022] By adopting the above technical solution: the provision of the support legs can support and limit the support frame, which helps to stably use the support frame.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] 1. In the utility model, the output rod of the electric telescopic rod can drive the second metal heating wire to move in the vertical direction through the connecting plate, so that the second metal heating wire moves in the horizontal direction, so as to facilitate grooving on the foam protective packaging block raw material. When used, it is helpful to groove the foam protective packaging. When grooving the foam protective packaging, it can be convenient to groove the foam protective packaging, so as to ensure the working efficiency of grooving the foam protective packaging, which is helpful to use the foam protective packaging production line.
[0025] 2. In the utility model, the conveyor belt can limit the foam protection packaging block raw material through the limit block, and the first metal heating wire can perform high-temperature cutting on both sides of the foam protection packaging block raw material, so that the two sides of the foam protection packaging block raw material are cut flat, so as to cut the foam protection packaging block raw material into the required size, and when the electric slider moves in the horizontal direction, it can drive the second metal heating wire to move in the horizontal direction through the electric telescopic rod and the connecting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the first connecting block of the utility model;
[0028] Figure 3 This is a schematic diagram of the fixed block structure of the utility model;
[0029] Figure 4 It is a schematic diagram of the rotating rod structure of the utility model.
[0030] In the figure: 1. mounting plate; 2. support frame; 3. support leg; 4. rotating rod; 5. rotating roller; 6. conveyor belt; 7. rotating motor; 8. limit block; 9. fixed block; 10. first connecting block; 11. second connecting block; 12. first fixed plate; 13. second fixed plate; 14. guide rail; 15. baffle; 16. electric slider; 17. electric telescopic rod; 18. connecting plate; 19. first metal heating wire; 20. second metal heating wire. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figures 1 to 4 In the embodiment of the utility model, a fully automatic foam protective packaging production line for small household appliances includes mounting plates 1 arranged opposite to each other on both sides, rotating rollers 5 are installed between the middle parts of the two opposite sides of the mounting plates 1 for common rotation, a conveying belt 6 is installed between the middle parts of the outer sides of the outer ring surfaces of the rotating rollers 5, and a plurality of limit blocks 8 are fixed to the upper and lower surfaces of the conveying belt 6 at intervals in the horizontal direction, a first fixing plate 12 is fixed to one end of the upper surface of the mounting plate 1, a second fixing plate 13 is fixed to the upper end surfaces of the first fixing plate 12, an electric telescopic rod 17 is installed to slide in the middle part of the lower surface of the second fixing plate 13 in the horizontal direction, and the output rod of the electric telescopic rod 17 faces downward A connecting plate 18 is installed at the lower end of the output rod of the electric telescopic rod 17, and a second metal heating wire 20 is installed between the middle parts of the two ends of the lower surface of the connecting plate 18. The output rod of the electric telescopic rod 17 can drive the second metal heating wire 20 to move in the vertical direction through the connecting plate 18, so that the second metal heating wire 20 moves in the horizontal direction, so as to facilitate grooving on the raw material of the foam protection packaging block, which is helpful for grooving on the foam protection packaging when used. When grooving on the foam protection packaging, it can be convenient to groove the foam protection packaging, so as to ensure the working efficiency of grooving on the foam protection packaging, which is helpful for the use of the foam protection packaging production line.
[0033] Among them, the limit blocks 8 on the conveyor belt 6 are equally spaced, the second fixed plate 13 is in a horizontal state, and a guide rail 14 is fixed in the middle of the lower surface of the second fixed plate 13. The guide rail 14 is in a horizontal state, and baffles 15 are fixed at both ends of the guide rail 14 in the middle of both sides of the lower surface of the second fixed plate 13. The second fixed plate 13 can fix and limit the guide rail 14; the electric telescopic rod 17 is in a vertical state, and an electric slider 16 is installed on the upper end surface of the electric telescopic rod 17. The electric slider 16 and the guide rail 14 are matched, and the electric slider 16 and the guide rail 14 are slidably installed in the horizontal direction. The guide rail 14 can limit the electric slider 16, which is convenient for stably moving the electric slider 16.
[0034] The mounting plates 1 are all in a horizontal state, and a fixing block 9 is fixed in the middle of the upper surface of the mounting plate 1. The fixing blocks 9 are all in a vertical state. A first connecting block 10 is fixed in the middle of the upper end of the opposite surface of the fixing block 9. The mounting plate 1 can fix and limit the fixing block 9, which is convenient for stable use of the fixing block 9; a second connecting block 11 is fixed in the middle of the lower side of the opposite surface of the mounting plate 1, and a first metal heating wire 19 is installed between the middle of the opposite surfaces of the first connecting block 10 and the second connecting block 11 on the same side close to the conveyor belt 6. The first connecting block 10 and the second connecting block 11 help to fix and limit the first metal heating wire 19.
[0035] A rotating rod 4 is fixed in the middle of the two end surfaces of the rotating roller 5. The rotating rod 4 is in a horizontal state and passes through the two side surfaces of the corresponding positions on the corresponding mounting plate 1. The outer ring surface of the rotating rod 4 is rotatably connected with the corresponding position on the corresponding mounting plate 1 through a bearing, and the rotating rod 4 can rotate and limit the rotating roller 5, which is convenient for the use of the rotating roller 5; a rotating motor 7 is installed at one end of the mounting plate 1 on one side away from the surface of the side of the conveyor belt 6 corresponding to the rotating rod 4, and the output shaft of the rotating motor 7 faces the rotating rod 4 and is fixedly connected between the opposite ends on the corresponding rotating rod 4, and the rotating motor 7 helps to rotate the rotating rod 4, which is convenient for the use of the rotating rod 4; a support frame 2 is fixed between the lower surfaces of the mounting plates 1, and the support frame 2 is in a horizontal state. Support legs 3 are fixed at the four corners of the lower surface of the support frame 2, and the support legs 3 can support and limit the support frame 2, which is helpful for the stable use of the support frame 2.
[0036] The working principle of the utility model is: during use, the supporting legs 3 are stably placed at the position where they need to be used, which helps to stably use the supporting legs 3, the supporting legs 3 can support and limit the supporting frame 2, which is convenient for stably using the supporting frame 2, the supporting frame 2 can support and limit the mounting plate 1 and the various components assembled on the mounting plate 1, which helps to stably use the mounting plate 1 and the various components assembled on the mounting plate 1, the mounting plate 1 can support and limit the first fixing plate 12, which is convenient for stably using the first fixing plate 12, the first fixing plate 12 can support and limit the second fixing plate 13 and the various components assembled on the second fixing plate 13, which helps to stably use the second fixing plate 13 and the various components assembled on the second fixing plate 13.
[0037] The foam protection packaging block raw material that needs to be produced and processed is placed between the limit blocks 8 on the upper side of the conveyor belt 6 away from one end of the first fixed plate 12. The conveyor belt 6 can limit the foam protection packaging block raw material through the limit blocks 8. The rotating motor 7 on the mounting plate 1 is further opened. The mounting plate 1 can fix and limit the rotating motor 7, which is convenient for the stable use of the rotating motor 7. When the rotating motor 7 is turned on, the output shaft of the rotating motor 7 can drive the rotating rod 4 to rotate along the mounting plate 1. When the rotating rod 4 rotates, it can drive the rotating roller 5 to rotate. The mounting plate 1 can limit the rotating roller 5 through the rotating rod 4, which helps to rotate the rotating roller 5 stably.
[0038] When the rotating roller 5 rotates, it can drive the conveyor belt 6 to rotate. When the conveyor belt 6 rotates, it can convey the foam protection packaging block raw material between the limit blocks 8 through the limit blocks 8, so that the foam protection packaging block raw material moves toward the first fixed plate 12, and further opens the first metal heating wire 19 between the first connecting block 10 and the second connecting block 11. The mounting plate 1 can fix and limit the second connecting block 11, which is convenient for the stable use of the second connecting block 11. The mounting plate 1 can fix and limit the fixing block 9, which is helpful for the stable use of the fixing block 9. The fixing block 9 can fix and limit the first connecting block 10, which is convenient for the stable use of the first connecting block 10. The first connecting block 10 and the second connecting block 11 can fix and limit the first metal heating wire 19, which is helpful for the stable use of the first metal heating wire 19.
[0039] When the first metal heating wire 19 is opened, heat will be generated on the first metal heating wire 19. After the foam protective packaging block material moves to contact with the first metal heating wire 19, the first metal heating wire 19 can perform high-temperature cutting on both sides of the foam protective packaging block material, so that the two sides of the foam protective packaging block material are cut flat to cut the foam protective packaging block material into the required size. After the foam protective packaging block material is moved to correspond to the second metal heating wire 20, the electric slider 16 on the guide rail 14 is opened. When the electric slider 16 is opened, the electric slider 16 will move horizontally along the guide rail 14. The second fixed plate 13 can limit the electric slider 16 through the guide rail 14 to facilitate the stable movement of the electric slider 16. The baffle 15 can block the two ends of the guide rail 14 to prevent the electric slider 16 from detaching from the guide rail 14, which is helpful for the use of the electric slider 16.
[0040] When the electric slider 16 moves in the horizontal direction, it can drive the second metal heating wire 20 to move in the horizontal direction through the electric telescopic rod 17 and the connecting plate 18, so as to move the second metal heating wire 20 to the position corresponding to the position where the groove needs to be opened on the foam protection packaging block material. The electric telescopic rod 17 on the lower surface of the electric slider 16 is further opened, and the electric slider 16 can fix and limit the electric telescopic rod 17, which is helpful for the stable use of the electric telescopic rod 17. When the electric telescopic rod 17 is opened, the output rod of the electric telescopic rod 17 can drive the second metal heating wire 20 through the connecting plate 18. 20 moves downward, and after the second metal heating wire 20 moves to and contacts with the corresponding position on the foam protective packaging block material, the second metal heating wire 20 can perform thermal cutting on the corresponding position on the foam protective packaging block material, and the electric slider 16 is further opened to allow the second metal heating wire 20 to move in a horizontal direction to facilitate grooving on the foam protective packaging block material. After the grooving on the foam protective packaging block material is completed, the electric telescopic rod 17 is opened to allow the connecting plate 18 and the second metal heating wire 20 to move upward to complete the grooving on the foam protective packaging block material.
[0041] The rotating motor 7 is turned on, so that the rotating motor 7 drives the conveying belt 6 to rotate through the rotating rod 4 and the rotating roller 5, so as to convey the processed foam protective package through the conveying belt 6. When the limit block 8 for limiting the foam protective package rotates along the rotating roller 5, the limit block 8 for limiting the foam protective package is turned outward. When the limit block 8 rotates along the rotating roller 5, the limit on the foam protective package will be cancelled, so that the processed foam protective package can be automatically unloaded.
[0042] During use, it is helpful to groove the foam protective packaging. When grooves are made on the foam protective packaging, the foam protective packaging can be grooved conveniently to ensure the working efficiency of the grooves on the foam protective packaging, which is helpful for the use of the foam protective packaging production line.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic foam protective packaging production line for small household appliances, comprising mounting plates (1) disposed opposite to each other on two sides, characterized in that: A rotating roller (5) is rotatably mounted between the middle parts of the two opposite ends of the mounting plate (1), a conveying belt (6) is sleeved and mounted between the middle parts of the outer sides of the outer ring surfaces of the rotating roller (5), a plurality of limit blocks (8) are fixed at intervals along the horizontal direction on the upper and lower surfaces of the conveying belt (6), a first fixing plate (12) is fixed to one end of the upper surface of the mounting plate (1), a second fixing plate (13) is fixed between the upper end surfaces of the first fixing plates (12), an electric telescopic rod (17) is slidably mounted in the middle part of the lower surface of the second fixing plate (13) along the horizontal direction, the output rod of the electric telescopic rod (17) faces downward, a connecting plate (18) is mounted at the lower end of the output rod of the electric telescopic rod (17), and a second metal heating wire (20) is mounted between the middle parts of the two ends of the lower surface of the connecting plate (18).
2. According to claim 1, a fully automatic small household appliance foam protective packaging production line is characterized by: The limit blocks (8) on the conveyor belt (6) are equally spaced, the second fixed plate (13) is in a horizontal state, a guide rail (14) is fixed in the middle of the lower surface of the second fixed plate (13), the guide rail (14) is in a horizontal state, and baffles (15) are fixed in the middle of both sides of the lower surface of the second fixed plate (13) and at both ends of the guide rail (14).
3. The fully automatic small household appliance foam protective packaging production line according to claim 2 is characterized by: The electric telescopic rod (17) is in a vertical state, and an electric slider (16) is installed on the upper end surface of the electric telescopic rod (17). The electric slider (16) and the guide rail (14) are in a matching state, and the electric slider (16) and the guide rail (14) are slidably installed in a horizontal direction.
4. The fully automatic foam protective packaging production line for small household appliances according to claim 3 is characterized by: The mounting plates (1) are all in a horizontal state, a fixing block (9) is fixed in the middle of the upper surface of the mounting plates (1), the fixing blocks (9) are all in a vertical state, and a first connecting block (10) is fixed in the middle of the upper end of the opposite surface of the fixing blocks (9).
5. The fully automatic foam protective packaging production line for small household appliances according to claim 4, characterized in that: A second connection block (11) is fixed to the middle of the lower side of the opposite surface of the mounting plate (1), and a first metal heating wire (19) is installed between the middle of the opposite surfaces of the first connection block (10) and the second connection block (11) on the same side close to the conveyor belt (6).
6. The fully automatic small household appliance foam protective packaging production line according to claim 5, characterized in that: A rotating rod (4) is fixed in the middle of the surfaces at both ends of the rotating roller (5); the rotating rod (4) is in a horizontal state and penetrates the surfaces on both sides of the corresponding positions on the corresponding mounting plate (1); and the outer ring surface of the rotating rod (4) is rotatably connected to the corresponding position on the corresponding mounting plate (1) through a bearing.
7. The fully automatic foam protective packaging production line for small household appliances according to claim 6, characterized in that: A rotating motor (7) is installed at one end of the surface of the mounting plate (1) on one side away from the conveyor belt (6) and corresponding to the rotating rod (4); the output shaft of the rotating motor (7) faces the rotating rod (4) and is fixedly connected to the opposite end on the corresponding rotating rod (4).
8. The fully automatic foam protective packaging production line for small household appliances according to claim 7, characterized in that: A support frame (2) is fixed between the lower surfaces of the mounting plates (1), the support frame (2) is in a horizontal state, and support legs (3) are fixed at the four corners of the lower surface of the support frame (2).