Ecological concrete module plane vibrator

By designing an automated plane vibrator with a gear mechanism, the problems of large labor volume and low production efficiency caused by artificial moving vibrators in the prior art are solved, and automated vibration is realized, reducing labor demand and improving production efficiency.

CN222832024UActive Publication Date: 2025-05-06YICHANG ZHONGRUI NEW BUILDING MATERIALS
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Patent Information

Application Number
CN202420838232.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-05-06
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing planar vibrators need to be manually moved when vibrating concrete modules, resulting in large amounts of labor, which can easily lead to acidic arms and reduce production efficiency.

Method used

An ecological concrete module plane vibrator is designed, using a combination of driving a shaft, half gear and ring gear, and the gear mechanism realizes the left and right movement of the vibrator, and automatically vibrates the concrete module.

Benefits of technology

Through the automated vibration process, manual labor is reduced, arm acid is avoided, production efficiency is improved, and adjustment is convenient for different models of concrete molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ecological concrete module plane vibrator in the field of plane vibrators, which comprises a support frame, an adjusting mechanism, a shell and a vibration mechanism, the shell is movably connected inside the support frame through the adjusting mechanism, the vibration mechanism is fixedly connected inside the shell, and the adjusting mechanism is fixedly connected inside the shell. According to the ecological concrete module plane vibrator, through rotation of the driving motor, a rotating shaft is driven to rotate, so that a half gear rotates, when the half gear is engaged with the top of a gear ring, the gear ring moves leftwards, and when the half gear is engaged with the bottom of the gear ring, the half gear moves leftwards, and when the half gear is engaged with the bottom of the gear ring, the half gear moves leftwards. When the ecological concrete module is vibrated, manual movement is avoided, labor force is reduced, arm soreness is avoided, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plane vibrators, in particular to an ecological concrete module plane vibrator. Background Art

[0002] Plane vibrator, also known as flat plate vibrator, is a device used for tamping concrete and surface compaction, pouring concrete, walls, main beams, secondary beams and prefabricated components. Flat plate vibrator has high excitation frequency, large excitation force, small amplitude, increased concrete fluidity and plasticity, improved component density, fast molding, and greatly improved construction quality. When producing ecological concrete modules, it is necessary to use a plane vibrator to compact the surface of the concrete modules.

[0003] At present, when vibrating concrete modules, the plane vibrator is usually moved back and forth manually, which makes the labor workload large. After working for a long time, the vibration of the vibrator will make the manual arm sore, which can easily reduce the production efficiency and is not conducive to the processing and production of concrete modules. For this reason, we propose an ecological concrete module plane vibrator. Utility Model Content

[0004] The purpose of the utility model is to provide an ecological concrete module plane vibrator to solve the problem raised in the above background technology that when the current plane vibrator is used to vibrate the concrete module, it is necessary to manually move the plane vibrator back and forth, which results in a large amount of labor, soreness of the manual arm, and is not conducive to the processing and production of the concrete module.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an eco-concrete module plane vibrator, comprising a support frame, an adjustment mechanism, a shell and a vibration mechanism, the shell being movably connected to the interior of the support frame through the adjustment mechanism, the vibration mechanism being fixedly connected to the interior of the shell, the vibration mechanism comprising a slot, a block, a gear ring, a rotating shaft, a half gear, a driving motor, a connecting plate and a vibrator, the left and right parts of the front and rear sides of the inner cavity of the shell are both provided with slots, the inside of the slot is slidably connected with a block, the rear sides of the two front blocks and the front sides of the two rear blocks are both fixedly connected with gear rings, the middle part between the front and rear sides of the inner cavity of the shell is rotatably connected with a rotating shaft, the outer side wall of the rotating shaft is symmetrically fixedly connected with a half gear, the front side of the shell is fixedly connected with a driving motor, the bottom of the front and rear gear rings are fixedly connected with a connecting plate, and the middle part of the bottom of the connecting plate is fixedly connected with a vibrator.

[0006] As a further description of the above technical solution:

[0007] The input ends of the driving motor and the vibrator are both electrically connected to the output end of an external power source, and the output shaft end of the driving motor is fixedly connected to the front end of the rotating shaft.

[0008] As a further description of the above technical solution:

[0009] The outer wall of the half gear is meshedly connected with the inner side of the gear ring through tooth patterns.

[0010] As a further description of the above technical solution:

[0011] The adjustment mechanism includes a slide groove, a slider, a threaded rod, a turntable, a limit plate and a rotation groove. A slide groove is opened through the middle of the left and right sides of the support frame, a slider is fixedly connected to the middle of the left and right sides of the shell, a threaded rod is screwed through the middle of the top of the support frame via a thread, a turntable is fixedly connected to the top of the threaded rod, and the limit plate is fixedly connected to the bottom end of the threaded rod, and a rotation groove is opened in the middle of the top of the shell.

[0012] As a further description of the above technical solution:

[0013] The slider is slidably connected to the inside of the slide groove, and the front and rear sides of the slider are in contact with the front and rear sides of the slide groove.

[0014] As a further description of the above technical solution:

[0015] The limiting plate is rotatably engaged with the interior of the rotating groove.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The plane vibrator of the eco-concrete module drives the rotating shaft to rotate by driving the motor, so that the half gear rotates. When the half gear is engaged with the top of the gear ring, the gear ring moves to the left, and when the half gear is engaged with the bottom of the gear ring, the gear ring moves to the right, thereby driving the gear ring to move back and forth left and right, and the connecting plate drives the vibrator to move back and forth left and right. When vibrating the eco-concrete module, manual movement is avoided, which reduces labor, avoids arm soreness, and improves production efficiency.

[0018] 2. The eco-concrete module plane vibrator drives the threaded rod to rotate by rotating the turntable, so that the threaded rod moves on the support frame. The cooperation of the slider and the slide groove makes the shell move stably, thereby driving the vibration mechanism to move stably. It is easy to adjust according to the mold of the concrete block, convenient to use various models of products, and improve the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of an ecological concrete module plane vibrator proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the vibration mechanism structure of an eco-concrete module plane vibrator proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of an adjustment mechanism of an eco-concrete module plane vibrator proposed by the utility model;

[0022] Figure 4 The utility model provides a schematic diagram of the structure of a rotating groove of an eco-concrete module plane vibrator.

[0023] In the figure: 100, support frame; 200, adjustment mechanism; 210, slide groove; 220, slider; 230, threaded rod; 240, turntable; 250, limit plate; 260, rotating groove; 300, housing; 400, vibration mechanism; 410, slot; 420, block; 430, gear ring; 440, rotating shaft; 450, half gear; 460, driving motor; 470, connecting plate; 480, vibrator. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The utility model provides an eco-concrete module plane vibrator, which avoids manual movement, reduces labor, avoids arm soreness, and improves production efficiency. Figure 1-4 , comprising a support frame 100, an adjustment mechanism 200, a housing 300 and a vibration mechanism 400;

[0028] Please refer again Figure 1 , the support frame 100 is used to install the adjustment mechanism 200, the housing 300 and the vibration mechanism 400;

[0029] Please refer again Figure 1 The housing 300 is movably connected to the interior of the support frame 100 through the adjustment mechanism 200, and is used to install the vibration mechanism 400, and the vibration mechanism 400 is fixedly connected to the interior of the housing 300;

[0030] Please refer again Figure 2 , the vibration mechanism 400 includes a slot 410, a block 420, a gear ring 430, a rotating shaft 440, a half gear 450, a driving motor 460, a connecting plate 470 and a vibrator 480;

[0031] Please refer again Figure 2 The left and right parts of the front and rear sides of the inner cavity of the shell 300 are provided with a card slot 410, and a card block 420 is slidably connected inside the card slot 410. The rear sides of the two front card blocks 420 and the front sides of the two rear card blocks 420 are fixedly connected with a gear ring 430. The middle part between the front and rear sides of the inner cavity of the shell 300 is rotatably connected with a rotating shaft 440;

[0032] Please refer again Figure 2 The outer wall of the rotating shaft 440 is symmetrically fixedly connected with a half gear 450, the front side of the housing 300 is fixedly connected with a driving motor 460, the bottom of the front and rear gear rings 430 is fixedly connected with a connecting plate 470, and the bottom middle of the connecting plate 470 is fixedly connected with a vibrator 480.

[0033] To summarize, by driving the motor 460, the rotating shaft 440 is driven to rotate, so that the half gear 450 rotates. When the half gear 450 is engaged with the top of the ring gear 430, the ring gear 430 moves to the left. When the half gear 450 is engaged with the bottom of the ring gear 430, the ring gear 430 moves to the right, thereby driving the ring gear 430 to move back and forth left and right, and the connecting plate 470 drives the vibrator 480 to move back and forth left and right. When vibrating the eco-concrete module, manual movement is avoided, which reduces labor, avoids arm soreness, and improves production efficiency.

[0034] Please refer again Figure 2 The input ends of the driving motor 460 and the vibrator 480 are both electrically connected to the output end of the external power supply, and the output shaft end of the driving motor 460 is fixedly connected to the front end of the rotating shaft 440 .

[0035] Please refer again Figure 2 The outer wall of the half gear 450 is meshed with the inner side of the ring gear 430 through the tooth pattern.

[0036] Please refer again Figure 3-4 The adjustment mechanism 200 includes a slide groove 210, a slider 220, a threaded rod 230, a turntable 240, a limit plate 250 and a rotation groove 260. The slide groove 210 is opened through the middle of the left and right sides of the support frame 100, and the slider 220 is fixedly connected to the middle of the left and right sides of the shell 300. The threaded rod 230 is threadedly connected to the middle of the top of the support frame 100 through a thread, and the top of the threaded rod 230 is fixedly connected to the turntable 240, and the bottom of the threaded rod 230 is fixedly connected to the limit plate 250. A rotation groove 260 is opened in the middle of the top of the shell 300.

[0037] Please refer again Figure 3 The slider 220 is slidably connected to the inside of the slide groove 210 , and the front and rear sides of the slider 220 are in contact with the front and rear sides of the slide groove 210 .

[0038] Please refer again Figure 3 The limit plate 250 is rotatably engaged with the interior of the rotation groove 260.

[0039] In summary, by rotating the turntable 240, the threaded rod 230 is driven to rotate, so that the threaded rod 230 moves on the support frame 100, and the cooperation between the slider 220 and the slide groove 210 is utilized to make the shell 300 move stably, thereby driving the vibration mechanism 400 to move stably, which is convenient for adjustment according to the mold of the concrete block, and is convenient for using various models of products, thereby improving the applicability of the device.

[0040] During specific use, when producing the eco-concrete module, the technical personnel in this field pour concrete into the mold, move the mold to the bottom of the vibrator 480, rotate the turntable 240, drive the threaded rod 230 to rotate, so that the threaded rod 230 moves on the support frame 100, and use the cooperation of the slider 220 and the slide groove 210 to make the shell 300 move stably, thereby driving the vibration mechanism 400 to move stably, so that the vibrator 480 fits the top of the concrete, and then start the drive motor 460 and the vibrator 480. The rotation of the drive motor 460 drives the rotating shaft 440 to rotate, so that the half gear 450 rotates, and when the half gear 450 is engaged with the top of the ring gear 430, the ring gear 430 moves to the left, and when the half gear 450 is engaged with the bottom of the ring gear 430, the ring gear 430 moves to the right, thereby driving the ring gear 430 to reciprocate left and right, so that the connecting plate 470 drives the vibrator 480 to reciprocate left and right, and the eco-concrete module is vibrated.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An eco-concrete module plane vibrator, characterized in that: The invention comprises a support frame (100), an adjustment mechanism (200), a shell (300) and a vibration mechanism (400), wherein the shell (300) is movably connected to the inside of the support frame (100) through the adjustment mechanism (200), and the vibration mechanism (400) is fixedly connected to the inside of the shell (300), and the vibration mechanism (400) comprises a slot (410), a block (420), a gear ring (430), a rotating shaft (440), a half gear (450), a driving motor (460), a connecting plate (470) and a vibrator (480), and the left and right parts of the front and rear sides of the inner cavity of the shell (300) are both provided with slots (410), and the A card block (420) is slidably engaged inside the card slot (410), and the rear sides of the two front card blocks (420) and the front sides of the two rear card blocks (420) are fixedly connected with a gear ring (430). A rotating shaft (440) passes through the middle between the front and rear sides of the inner cavity of the shell (300) and is rotatably connected. The outer wall of the rotating shaft (440) is symmetrically fixedly connected with a half gear (450). The front side of the shell (300) is fixedly connected with a driving motor (460), and the bottoms of the front and rear gear rings (430) are fixedly connected with a connecting plate (470), and the middle of the bottom of the connecting plate (470) is fixedly connected with a vibrator (480).

2. The eco-concrete module plane vibrator according to claim 1, characterized in that: The input ends of the driving motor (460) and the vibrator (480) are both electrically connected to the output end of an external power source, and the output shaft end of the driving motor (460) is fixedly connected to the front end of the rotating shaft (440).

3. The eco-concrete module plane vibrator according to claim 1, characterized in that: The outer wall of the half gear (450) is meshedly connected with the inner side of the gear ring (430) via tooth patterns.

4. The eco-concrete module plane vibrator according to claim 1, characterized in that: The adjustment mechanism (200) comprises a slide groove (210), a slider (220), a threaded rod (230), a rotating disk (240), a limiting disk (250) and a rotating groove (260); a slide groove (210) is provided through the middle of the left and right sides of the support frame (100); a slider (220) is fixedly connected to the middle of the left and right sides of the shell (300); a threaded rod (230) is threadedly connected to the middle of the top of the support frame (100) through a thread; the top of the threaded rod (230) is fixedly connected to the rotating disk (240); the bottom of the threaded rod (230) is fixedly connected to the limiting disk (250); and a rotating groove (260) is provided in the middle of the top of the shell (300).

5. The eco-concrete module plane vibrator according to claim 4, characterized in that: The slider (220) is slidably connected to the inside of the slide groove (210), and the front and rear sides of the slider (220) are in contact with the front and rear sides of the slide groove (210).

6. The eco-concrete module plane vibrator according to claim 4, characterized in that: The limiting plate (250) is rotatably engaged with the interior of the rotating groove (260).