Adjustable steam heating device
By designing an adjustable steam heating device, lifting and lowering adjustment is achieved using up and down adjustment motors and worm systems, and angle adjustment is achieved through gear systems, the problem of poor adjustment performance of the existing technology clamp heater is solved, and the versatility and product quality of corrugated cardboard production are improved.
Patent Information
- Application Number
- CN202420724086.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-04-09
AI Technical Summary
In the existing corrugated cardboard production, the corrugated tip heater cannot flexibly adjust the height and angle, resulting in poor general performance and increasing design and manufacturing costs.
An adjustable steam heating device is designed to realize the lifting and lowering adjustment of the steam heater through a worm system that adjusts the motor and the steering gear up and down, and the angle adjustment is achieved through the meshing connection between the pinion and the large gear.
The device improves versatility, reduces the company's manufacturing costs, realizes sufficient heat replenishment of the corrugated sharp paste, improves the bonding strength and product quality, and reduces energy consumption and production costs.
Smart Images

Figure CN222832501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corrugated paper production, in particular to an adjustable steam heating device. Background Art
[0002] In the production of corrugated board, the base paper and the flutes formed by the core paper are usually glued together to form single flute paper. Then, at the gluing machine, one or more single flute papers are glued on the flute tip and glued together with the face paper to form corrugated board. At present, the industry uses starch paste with low cost and good bonding strength as adhesive. During production, starch paste is applied to the flute tip of the corrugated board, and then pressurized and heated to gelatinize the starch paste, so that the papers are glued together into a whole.
[0003] The flute tip heater used in the prior art for producing corrugated cardboard is not convenient to adjust its height and angle, has poor general performance, and greatly increases the design and manufacturing costs. In order to solve the above problems, the utility model discloses an adjustable steam heating device. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model discloses an adjustable steam heating device.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: an adjustable steam heating device, comprising:
[0006] frame;
[0007] Two supporting frames, the two supporting frames are respectively fixed on both sides of the upper part of the frame;
[0008] Two steering gears, the two steering gears are respectively fixed on the top of the two supporting frames, and the two steering gears are connected through a transmission shaft;
[0009] An up-and-down regulating motor, wherein the up-and-down regulating motor is arranged above one of the supporting frames and its output shaft is connected to a steering gear on the supporting frame;
[0010] Two worm gears, the two worm gears are respectively connected inside the two steering gears and extend to the upper and lower sides;
[0011] Two inverted L-shaped plates, fixing members are obliquely arranged on the upper sides of the two inverted L-shaped plates, and two worm gears are respectively connected to the two fixing members;
[0012] A steam heater, the steam heater is arranged between the two inverted L-shaped plates and connected to the two inverted L-shaped plates via a rotating shaft;
[0013] A large gear, the large gear being arranged outside one of the inverted L-shaped plates and on the inverted L-shaped plate;
[0014] A small gear is arranged on the same side as the large gear on the outside of one of the inverted L-shaped plates, and the small gear is meshed with the large gear. A rotating shaft is arranged in the small gear and is rotatably connected to the inverted L-shaped plate, or a rotating adjustment motor connected to the small gear is arranged on the inverted L-shaped plate.
[0015] Further preferably, guide sleeves are respectively arranged inside the two sides of the frame, the bottoms of the two worm gears are respectively connected with guide posts passing through the guide sleeves, and the two guide posts are respectively fixed to two fixing members.
[0016] Further preferably, the fixing member is a fixing sleeve, and the guide post is interference-inserted inside the fixing sleeve.
[0017] Further preferably, a balance bar is connected below the two guide pillars.
[0018] It is further preferred that the steam heater includes a heating plate, and the interior of the heating plate is provided with a low-temperature and low-pressure steam section, a high-temperature and high-pressure steam section and a steam spray chamber in sequence from top to bottom, the low-temperature and low-pressure steam section is communicated with the steam spray chamber, the low-temperature and low-pressure steam in the low-temperature and low-pressure steam section is heated by conduction through the high-temperature and high-pressure steam in the high-temperature and high-pressure steam section to form low-pressure and high-temperature steam which is cached in the steam spray chamber, and an injection orifice plate is installed on the top of the heating plate to spray the low-pressure and high-temperature steam in the steam spray chamber outward.
[0019] It is further preferred that the low-temperature and low-pressure steam part includes a plurality of low-temperature and low-pressure steam pipes opened at the lower part of the heating plate, among which the diameters of two low-temperature and low-pressure steam pipes on both sides are larger than the diameters of the other low-temperature and low-pressure steam pipes, a steam passage is connected in the middle of the plurality of low-temperature and low-pressure steam pipes, two low-temperature and low-pressure steam inlets are arranged on one side of the outside of the heating plate, and the two low-temperature and low-pressure steam inlets are connected to the two low-temperature and low-pressure steam pipes on both sides, and a plurality of steam string holes are opened between the plurality of low-temperature and low-pressure steam pipes and the steam spray chamber.
[0020] It is further preferred that the high-temperature and high-pressure steam section includes a disc-type high-temperature and high-pressure steam pipe opened above a number of low-temperature and low-pressure steam pipes, the diameter of the disc-type high-temperature and high-pressure steam pipe is arranged in the form of large on both sides and small in the middle, and a high-temperature and high-pressure steam inlet and a high-temperature and high-pressure steam outlet connected to both ends of the disc-type high-temperature and high-pressure steam pipe are respectively provided on one side of the outer side of the heating plate.
[0021] It is further preferred that two support seats are included, two rotating shafts are rotatably arranged inside the two support seats, the two support seats are provided with the same rectangular grooves inside, and the two ends of the heating plate are interference-inserted in the two rectangular grooves.
[0022] It is further preferred that a steam exhaust hood is fixed to both sides above the two support seats through a regular L-shaped plate, and a blowing pipe blowing upwards is fixed to one side of the two support seats through two mounting blocks, and a blowing and suction motor is arranged above one of the support frames, the suction port of the blowing and suction motor is connected to the steam exhaust hood, and the blowing port of the blowing and suction motor is connected to the blowing pipe.
[0023] Further preferably, the upper surface of the blowing pipe is provided with a plurality of blowing ports in a straight line shape.
[0024] The utility model achieves the following beneficial effects:
[0025] 1. The utility model can drive the steam heater to be raised and lowered by cooperating with the worm gears in the two steering gears through the up and down adjustment of the motor. In addition, the steam heater can be rotated by driving the small gear to rotate the large gear, thereby realizing angle adjustment. Compared with the existing technology, the utility model has stronger versatility, can reduce the manufacturing cost of the enterprise, and has higher use value.
[0026] 2. The utility model introduces low-temperature low-pressure steam and high-temperature high-pressure steam into the low-temperature low-pressure steam part and the high-temperature high-pressure steam part respectively, and the low-pressure steam can be heated by conduction through the high-temperature high-pressure steam part to form low-pressure high-temperature steam. When the low-pressure high-temperature steam is ejected from the ejection orifice plate, it can provide sufficient and effective heat supplement for the paste amount of the corrugated paper flute tip, achieving the best paste effect.
[0027] Compared with the existing technology, it not only ensures the direct heating of the corrugated paper tip paste, but also will not cause damage to the flute tip, greatly improving the heat utilization. In addition, low-pressure and high-temperature heating not only has good effects, but also the gelatinization and adhesion of the flute tip paste is strong, achieving low energy consumption, high quality and better product quality.
[0028] 3. The utility model can avoid steam from radiating outwards and causing steam waste, save resources and reduce the production cost of the enterprise by arranging a steam exhaust hood above the two support seats and arranging a blowing pipe connected to the blowing and suction motor on one side of the two support seats. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the disclosure of the utility model, and together with the description, are used to explain the principles of the disclosure.
[0030] Figure 1 It is a schematic diagram of the overall structure disclosed by the utility model;
[0031] Figure 2 This is a schematic diagram of the overall structure of the steam heater disclosed in the utility model;
[0032] Figure 3 It is a cross-sectional schematic diagram of the heating plate disclosed in the utility model;
[0033] Figure 4 It is a schematic diagram of the layout of the low-temperature and low-pressure steam section disclosed in the utility model;
[0034] Figure 5 It is a schematic diagram of the layout of the high-temperature and high-pressure steam section disclosed in the utility model;
[0035] In the figure: 10, frame; 20, support frame; 30, steering gear; 40, up and down adjustment motor; 50, transmission shaft; 60, worm; 70, inverted L-shaped plate; 80, fixing part; 90, steam heater; 91, heating plate; 911, low temperature and low pressure steam section; 9111, low temperature and low pressure steam pipeline; 9112, low temperature and low pressure steam inlet; 9113, steam passage; 912, high temperature and high pressure steam section; 9121, disc-type high temperature and high pressure steam pipeline; 9122, high temperature High-pressure steam inlet; 9123, high-temperature and high-pressure steam outlet; 913, steam spray chamber; 914, steam string hole; 92, spray orifice plate; 93, support seat; 931, rectangular groove; 94, steam exhaust hood; 95, blow pipe; 951, blow port; 96, regular L-shaped plate; 97, mounting block; 98, blower and suction motor; 100, rotating shaft; 110, large gear; 120, small gear; 130, rotating shaft; 140, guide sleeve; 150, guide column; 160, balance bar. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0037] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0038] Example
[0039] In order to solve the problem that the heater used to heat the flute tip in the prior art cannot be adjusted in height and angle, reference is made to Figure 1 As shown, the present application discloses an adjustable steam heating device, comprising: a frame 10;
[0040] Two support frames 20, the two support frames 20 are respectively fixed on both sides of the upper part of the frame 10;
[0041] Two steering gears 30, the two steering gears 30 are respectively fixed on the top of the two supporting frames 20, and the two steering gears 30 are connected by a transmission shaft 50;
[0042] The up-down adjustment motor 40 is arranged above one of the support frames 20 and its output shaft is connected to the steering gear 30 on the support frame 20;
[0043] Two worm gears 60, the two worm gears 60 are respectively connected to the inside of the two steering gears 30 and extend to the upper and lower sides;
[0044] Two inverted L-shaped plates 70, fixing members 80 are obliquely arranged above the two inverted L-shaped plates 70, and the two worms 60 are connected to the two fixing members 80 respectively;
[0045] A steam heater 90, which is disposed between the two inverted L-shaped plates 70 and connected to the two inverted L-shaped plates 70 via a rotating shaft 100;
[0046] When the steam heater 90 is raised and lowered, the up and down adjustment motor 40 drives the transmission shaft 50. At this time, the two rotators will drive the worm 60 to perform the lifting movement. Since the steam heater 90 is connected to two inverted L-shaped plates 70, the steam heater 90 can be raised and lowered.
[0047] A large gear 110, which is disposed outside one of the inverted L-shaped plates 70 and connected to the rotating shaft 100 on the inverted L-shaped plate;
[0048] The small gear 120 is arranged on the same side as the large gear 110 on the outside of one of the inverted L-shaped plates 70, and the small gear 120 is meshingly connected with the large gear 110. A rotating shaft 130 is provided in the small gear 120 and is rotatably connected to the inverted L-shaped plate 70, or a rotating adjustment motor connected to the small gear 120 is provided on the inverted L-shaped plate 70.
[0049] When adjusting the angle of the steam heater 90, the operator can twist the small gear 120 to cooperate with the large gear 110 to drive the steam heater 90 to rotate and adjust, or set a rotation adjustment motor on the inverted L-shaped plate 70 to drive the small gear 120 to rotate and cooperate with the large gear 110 to drive the steam heater 90 to rotate and adjust. In specific implementation, these two methods can be used at will, and the utility model only discloses a schematic diagram of setting a rotating shaft 130 on the inverted L-shaped plate 70.
[0050] In one specific embodiment, guide sleeves 140 are respectively provided inside the two sides of the frame 10, and the bottoms of the two worm gears 60 are respectively connected with guide pillars 150 passing through the guide sleeves 140, and the two guide pillars 150 are respectively fixed to the two fixing members 80. When the two worm gears 60 are lifted and lowered, the guide pillars 150 can be lifted and lowered in the guide sleeves 140, so that the steam heater 90 can be lifted and lowered smoothly.
[0051] The present application may choose that the fixing member 80 is a fixing sleeve, and the guide post 150 is inserted into the interior of the fixing sleeve by interference fit, which is convenient and quick to assemble and has strong practicality.
[0052] As a preferred embodiment of the present application, in order to ensure that the two guide pillars 150 have a strong balancing performance, a balancing rod 160 is connected below the two guide pillars 150 .
[0053] refer to Figure 2-Figure 5 As shown, the following is a structure of a steam heater 90 disclosed in this application:
[0054] The steam heater 90 of the present application includes a heating plate 91, and the interior of the heating plate 91 is sequentially provided with a low-temperature and low-pressure steam section 911, a high-temperature and high-pressure steam section 912 and a steam spray chamber 913 from top to bottom. The low-temperature and low-pressure steam section 911 is communicated with the steam spray chamber 913. The low-temperature and low-pressure steam in the low-temperature and low-pressure steam section 911 is heated by conduction of the high-temperature and high-pressure steam in the high-temperature and high-pressure steam section 912 to form low-pressure and high-temperature steam, which is then buffered in the steam spray chamber 913. A spray orifice plate 92 is installed on the top of the heating plate 91 to spray the low-pressure and high-temperature steam in the steam spray chamber 913 outward. In order to ensure that there is no steam adhesion on the spray orifice plate 20, the upper surface of the spray orifice plate 92 of the present application is coated with an anti-stick coating (not marked in the present application).
[0055] Among them, the low-temperature and low-pressure steam part 911 includes a plurality of low-temperature and low-pressure steam pipes 9111 opened at the lower part of the heating plate 91. Among the plurality of low-temperature and low-pressure steam pipes 9111, the diameters of the two low-temperature and low-pressure steam pipes 9111 on both sides are larger than the diameters of the other low-temperature and low-pressure steam pipes 9111. The middle parts of the plurality of low-temperature and low-pressure steam pipes 9111 are connected with a steam passage 9113. Two low-temperature and low-pressure steam inlets 9112 are arranged on one side of the outside of the heating plate 91, and the two low-temperature and low-pressure steam inlets 9112 are connected to the two low-temperature and low-pressure steam pipes 9111 on both sides. A plurality of steam string holes 914 are opened between the plurality of low-temperature and low-pressure steam pipes 9111 and the steam spray chamber 913.
[0056] Among them, the high-temperature and high-pressure steam section 912 includes a disc-type high-temperature and high-pressure steam pipe 9121 opened above a number of low-temperature and low-pressure steam pipes 9111. The diameter of the disc-type high-temperature and high-pressure steam pipe 9121 is arranged in the form of large on both sides and small in the middle. The outer side of the heating plate 91 is respectively provided with a high-temperature and high-pressure steam inlet 9122 and a high-temperature and high-pressure steam outlet 9123 connected to the two ends of the disc-type high-temperature and high-pressure steam pipe 9121.
[0057] When the low-pressure steam enters several low-pressure steam pipelines from the low-temperature and low-pressure steam inlet 9112, the low-pressure steam will move upward through the steam string hole 914. When the low-pressure steam passes through the disc-type high-temperature and high-pressure steam pipeline 9121, the high-pressure steam in the disc-type high-temperature and high-pressure steam pipeline 9121 will heat the low-pressure steam by heat conduction to make it become low-pressure and high-temperature steam and enter the steam spray chamber 913. Finally, the low-pressure and high-temperature steam in the steam spray chamber 913 will be sprayed outward through the spray orifice plate 92, thereby heating the flute tip.
[0058] In addition, by designing the diameters of the two low-temperature and low-pressure steam pipes 9111 on both sides to be larger than the diameters of the remaining low-temperature and low-pressure steam pipes 9111, it can be ensured that the low-pressure steam injected from the low-temperature and low-pressure steam inlet 9112 can flow quickly to several low-temperature and low-pressure steam pipes 9111.
[0059] By arranging the diameter of the disc-type high-temperature and high-pressure steam pipe 9121 to be larger on both sides and smaller in the middle, it can be ensured that the high-pressure steam injected from the high-temperature and high-pressure steam inlet 9122 quickly enters the disc-type high-temperature and high-pressure steam pipe 9121 and the high-pressure steam in the disc-type high-temperature and high-pressure steam pipe 9121 is quickly discharged.
[0060] In one specific embodiment, two support seats 93 are further included, and two rotating shafts 100 are rotatably arranged inside the two support seats 93. The same rectangular grooves 931 are opened inside the two support seats 93, and the two ends of the heating plate 91 are inserted into the two rectangular grooves 931 with interference fit. The main function of the two support seats 93 here is to facilitate the connection of the rotating shafts 100 or to fix the components that are auxiliary to the heating plate 91.
[0061] In one of the specific embodiments, a steam exhaust hood 94 is fixed to both sides above the two support seats 93 through a regular L-shaped plate 96, and a blowing pipe 95 blowing upward (air is simultaneously taken in from both ends) is fixed to one side of the two support seats 93 through two mounting blocks 97. A blowing and suction motor 98 is arranged above one of the support frames 20, and the suction port of the blowing and suction motor 98 is connected to the steam exhaust hood 94 (the specific connection method is not shown), and the blowing port 951 of the blowing and suction motor 98 is connected to the blowing pipe 95 (the specific connection method is not shown). During use, the blowing and suction motor 98 will continuously draw air from the steam exhaust hood 94 and blow air into the blowing pipe 95. At this time, the steam diffusing outward is blocked and will not diffuse outward. In addition, the steam sucked away by the steam exhaust hood 94 can be blown out again by the blowing and suction motor 98. Such a cycle makes full use of thermal energy, makes the workplace free of steam corrosion, avoids waste of resources, and reduces the production cost of the enterprise.
[0062] Specifically, a plurality of blowing ports 951 are provided in a straight line on the upper surface of the blowing pipe 95. When the blowing and suction motor 98 blows air toward the blowing pipe 95, the wind will be blown out through the plurality of air ports.
[0063] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0064] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable technicians familiar with the technical field to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An adjustable steam heating device, characterized in that: include: frame; Two supporting frames, the two supporting frames are respectively fixed on both sides of the upper part of the frame; Two steering gears, the two steering gears are respectively fixed on the top of the two supporting frames, and the two steering gears are connected through a transmission shaft; An up-and-down regulating motor, wherein the up-and-down regulating motor is arranged above one of the supporting frames and its output shaft is connected to a steering gear on the supporting frame; Two worm gears, the two worm gears are respectively connected inside the two steering gears and extend to the upper and lower sides; Two inverted L-shaped plates, fixing members are obliquely arranged on the upper sides of the two inverted L-shaped plates, and two worm gears are respectively connected to the two fixing members; A steam heater, the steam heater is arranged between the two inverted L-shaped plates and connected to the two inverted L-shaped plates via a rotating shaft; A large gear, the large gear being arranged outside one of the inverted L-shaped plates and on the inverted L-shaped plate; A small gear is arranged on the same side as the large gear on the outside of one of the inverted L-shaped plates, and the small gear is meshed with the large gear. A rotating shaft is arranged in the small gear and is rotatably connected to the inverted L-shaped plate, or a rotating adjustment motor connected to the small gear is arranged on the inverted L-shaped plate.
2. The adjustable steam heating device according to claim 1, characterized in that: Guide sleeves are respectively arranged inside the two sides of the frame, and the bottoms of the two worms are respectively connected with guide posts passing through the guide sleeves, and the two guide posts are respectively fixed to the two fixing members.
3. The adjustable steam heating device according to claim 2, characterized in that: The fixing member is a fixing sleeve, and the guide post is inserted into the fixing sleeve by interference fit.
4. The adjustable steam heating device according to claim 3, characterized in that: A balance bar is connected below the two guide pillars.
5. The adjustable steam heating device according to claim 1, characterized in that: The steam heater comprises a heating plate, wherein a low-temperature and low-pressure steam section, a high-temperature and high-pressure steam section and a steam spray chamber are sequentially arranged inside the heating plate from top to bottom, wherein the low-temperature and low-pressure steam section is communicated with the steam spray chamber, and the low-temperature and low-pressure steam in the low-temperature and low-pressure steam section is heated by conduction through the high-temperature and high-pressure steam in the high-temperature and high-pressure steam section to form low-pressure and high-temperature steam which is buffered in the steam spray chamber, and an injection orifice plate is installed on the top of the heating plate to spray the low-pressure and high-temperature steam in the steam spray chamber outward.
6. The adjustable steam heating device according to claim 5, characterized in that: The low-temperature and low-pressure steam part includes a plurality of low-temperature and low-pressure steam pipes opened at the lower part of the heating plate. Among the plurality of low-temperature and low-pressure steam pipes, the diameters of the two low-temperature and low-pressure steam pipes on both sides are larger than the diameters of the other low-temperature and low-pressure steam pipes. A steam passage is connected in the middle of the plurality of low-temperature and low-pressure steam pipes. Two low-temperature and low-pressure steam inlets are arranged on one side of the outside of the heating plate, and the two low-temperature and low-pressure steam inlets are connected to the two low-temperature and low-pressure steam pipes on both sides. A plurality of steam string holes are arranged between the plurality of low-temperature and low-pressure steam pipes and the steam spray chamber.
7. The adjustable steam heating device according to claim 5, characterized in that: The high-temperature and high-pressure steam part includes a disc-type high-temperature and high-pressure steam pipe opened above a number of low-temperature and low-pressure steam pipes. The diameter of the disc-type high-temperature and high-pressure steam pipe is arranged in the form of large on both sides and small in the middle. A high-temperature and high-pressure steam inlet and a high-temperature and high-pressure steam outlet connected to both ends of the disc-type high-temperature and high-pressure steam pipe are respectively arranged on one side of the outer side of the heating plate.
8. The adjustable steam heating device according to claim 5, characterized in that: It also includes two support seats, two rotating shafts are rotatably arranged inside the two support seats, the two support seats are provided with the same rectangular grooves inside, and the two ends of the heating plate are interference-inserted in the two rectangular grooves.
9. The adjustable steam heating device according to claim 8, characterized in that: A steam exhaust hood is fixed on both sides above the two support seats through a regular L-shaped plate, and a blowing pipe blowing upward is fixed on one side of the two support seats through two mounting blocks. A blowing and suction motor is arranged above one of the support frames, and the suction port of the blowing and suction motor is connected to the steam exhaust hood, and the blowing port of the blowing and suction motor is connected to the blowing pipe.
10. The adjustable steam heating device according to claim 9, characterized in that: The upper surface of the blowing pipe is provided with a plurality of blowing ports in a straight line shape.
11. The adjustable steam heating device according to claim 5, characterized in that: The upper surface of the spray orifice plate is coated with an anti-stick coating.