Automatic steam heating system based on raw paper material detection in gluing action

By designing an automatic steam heating system for glueing action, the problems of uneven heating of raw paper materials and inconvenient steam recycling in the existing system are solved, and uniform heating of raw paper materials and recycling of steam filtered water is achieved, ensuring the safety and efficiency of the system.

CN222832502UActive Publication Date: 2025-05-06DONGGUAN YINZHOU GREEN PACKAGING CO LTD
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Patent Information

Application Number
CN202421415231.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-06
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing automatic steam heating system used for glueing operation based on raw paper material detection is inconvenient to heat the raw paper material evenly, and is not convenient for steam recycling, refrigeration and water filtering, which is easy to burn workers.

Method used

An automatic steam heating system including a box, a steam generator, a ventilator, a honeycomb plate, a cover plate, a transfer box, a vent pipe, a pump, a return pipe, a water filter sponge, a pressure rod, a bearing plate, a water level sensor and an electric valve are designed. The system realizes uniform heating of raw paper materials and reuse of steam filtered water through the steam uniform heating structure and steam filtered water recovery structure, and is equipped with a temperature sensing display alarm and water level sensing emission structure to ensure the safety and efficiency of the system.

Benefits of technology

The system facilitates even heating of the raw paper materials during glueing, facilitates the recycling of steam, reuse of filtered water, reduces resource waste, and provides refrigeration, temperature sensing display and sound reminder functions to ensure the safety of the workers.

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Abstract

The utility model discloses an automatic steam heating system based on raw paper material detection in gluing action. The automatic steam heating system comprises a box body, a steam generator mounted below the box body, and a cover plate and a transfer box which are respectively attached to the upper side and the front side of the box body, the steam uniform heating structure is arranged on the inner side of the box body and comprises a steam generator, a breather pipe and a honeycomb plate; a steam filtered water recycling structure is arranged outside the box body and comprises a cover plate, a through hole, a transfer box, an air guide pipe, a suction pump, an air return pipe, a water filtering sponge, a pressing rod and a bearing plate. According to the automatic steam heating system based on body paper material detection in the gluing action, the body paper material in the gluing action can be conveniently and uniformly heated, steam can be conveniently recycled, filtered and reused, waste of resources is reduced, refrigeration, temperature sensing and displaying and ringing reminding can be conveniently conducted on the steam, and the practicability is high. And water level sensing and discharging of the steam water are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated paper, in particular to an automatic steam heating system based on base paper material detection in a gluing action. Background Art

[0002] Corrugated paper is a plate-like material made by gluing noodle paper and corrugated paper formed by corrugating rollers. During the production and processing of corrugated paper, the base paper material needs to be tested and glued. In order to improve the quality of corrugated paper, steam heating is required to increase the viscosity of the paper.

[0003] For example, the Chinese utility model patent with the authorization announcement number CN213383278U discloses a steam heating system for a corrugated paper production line, which includes: a steam boiler, a steam main pipe, a heat exchange branch pipe, a return water main pipe and a central controller; the steam main pipe is connected to the steam outlet of the steam boiler, a number of heat exchange branch pipes are arranged between the steam main pipe and the return water main pipe, the heat exchange branch pipes are respectively connected to the corrugated paper production line, and the return water main pipe is connected to the return water inlet of the steam boiler; the steam outlet, the return water inlet position and the interface position of the heat exchange branch pipe of the steam boiler are respectively installed with a control valve and a pressure sensor, and the control valve and the pressure sensor are both electrically connected to the central controller. In the above manner, the utility model can make full use of the heat in the steam, reduce gas energy consumption, and improve production efficiency.

[0004] For example, the Chinese utility model patent with the authorization announcement number CN213199008U discloses a steam heating system for a corrugated paper machine, wherein the outlets of the pressure roller, the upper corrugated roller and the lower corrugated roller are connected to the inlet of the steam-water separation tank through a pipeline, a valve is provided at the liquid outlet of the steam-water separation tank and is connected to the pipeline, the steam outlet in the steam-water separation tank is connected to the air inlet pipes of the upper preheating roller and the lower preheating roller, the condensed water of the upper preheating roller is connected to the main pipe through the upper preheating pipe and the valve, and the condensed water of the lower preheating roller is connected to the main pipe through the lower preheating pipe and the valve. The utility model has the following advantages: The purpose of the utility model is to solve the problem that the condensed water of the steam system cannot be discharged in time due to the influence of steam resistance during the discharge process, so as to ensure the normal and efficient operation of the steam system.

[0005] However, the existing automatic steam heating system based on base paper material detection used in the gluing action is generally not convenient for uniformly heating the base paper material in the gluing action, and is not convenient for recycling, reusing, cooling and filtering steam, which can easily scald the operators. Therefore, we propose an automatic steam heating system based on base paper material detection used in the gluing action to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an automatic steam heating system based on base paper material detection in the gluing action, so as to solve the problem that the existing automatic steam heating system based on base paper material detection in the gluing action proposed in the above background technology is generally not convenient for uniformly heating the base paper material in the gluing action, and is not convenient for recycling, reusing, cooling and filtering steam, and is easy to scald the operators during use.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic steam heating system based on base paper material detection in gluing action, comprising: a box body, a steam generator installed under the box body, and a cover plate and a transfer box respectively attached to the upper side and the front side of the box body;

[0008] Also includes:

[0009] A steam uniform heating structure is arranged inside the box, wherein the steam uniform heating structure comprises a steam generator, a ventilation pipe and a honeycomb plate, and the steam generator is connected to the box through the ventilation pipe;

[0010] A steam filter water recovery structure is arranged outside the box, wherein the steam filter water recovery structure includes a cover plate, a through hole, a transfer box, an air guide pipe, a pump, an air return pipe, a water filter sponge, a pressure rod and a receiving plate, and a temperature sensing display alarm structure is arranged on the inner side of the right rear upper end of the cover plate, wherein the temperature sensing display alarm structure includes a temperature sensor, a display, a buzzer and a controller, and a limit rod that is nested and engaged with the box body is symmetrically fixed on the lower side of the outer end of the cover plate;

[0011] A water level sensing and discharging structure is arranged on the inner side of the lower end of the transfer box, wherein the water level sensing and discharging structure comprises a water level sensor and an electric valve, and a refrigeration pipe is arranged on the water level sensor.

[0012] Preferably, the honeycomb panel is fixedly connected to the inner side of the box body, and through holes opened in the cover plate are arranged at equal intervals on the inner upper side of the box body, and the temperature sensor, display, buzzer and controller are all embedded and installed on the inner side of the rear upper end of the cover plate.

[0013] Preferably, an air guide pipe is threadedly connected to the inner side of the upper end of the cover plate and the transfer box, and a pump is nested and installed on the inner side of the right lower end of the transfer box, and a return air pipe is threadedly connected to the rear end of the pump.

[0014] Preferably, the outer end of the return air pipe is threadedly connected to a return air pipe connected to the box body, and the return air pipe is located at the front lower side of the honeycomb panel.

[0015] Preferably, the water filter sponge is fitted on the inner side of the upper end of the transfer box, and the upper and lower sides of the water filter sponge are respectively fitted and connected with a pressure rod and a receiving plate, and the pressure rod and the receiving plate are both fixedly connected to the outside of the transfer box.

[0016] Preferably, the water level sensor and the electric valve are respectively mounted on the inner side of the rear lower end and the inner side of the front lower end of the transfer box, and the refrigeration pipes mounted on the transfer box are symmetrically arranged on the inner lower part of the receiving plate.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the automatic steam heating system based on base paper material detection in the gluing action is convenient for uniformly heating the base paper material in the gluing action, convenient for recycling and filtering steam for reuse, reducing waste of resources, convenient for refrigeration of steam, temperature sensing and display, and alarming, and convenient for water level sensing and discharge of steam water;

[0018] 1. A box, a steam generator, a ventilation pipe and a honeycomb plate are provided. Since a steam generator is installed under the box, the steam generator is connected to the box through the ventilation pipe, and a honeycomb plate fixed to the box is provided on the inner side of the box, it is convenient to evenly heat the base paper material during the gluing action;

[0019] 2. A box body, a cover plate, through holes and a transfer box are provided. The cover plate is fitted on the upper side of the box body, and a limit rod that is nested and engaged with the box body is symmetrically fixed under the cover plate. Through holes are opened at equal intervals inside the lower end of the cover plate. The cover plate is connected to the transfer box through an air guide pipe, and the transfer box is connected to the box body through a pump and a return air pipe. A water filter sponge limited by a pressure rod and a receiving plate is fitted on the inner side of the transfer box, so it is convenient to recycle steam and filter water for reuse, reducing the waste of resources;

[0020] 3. A cover plate, a temperature sensor, a display and a buzzer are provided. Since the temperature sensor, the display, the buzzer and the controller are embedded on the inner side of the upper rear end of the cover plate, the water level sensor and the electric valve are embedded on the inner side of the lower end of the transfer box, and the water level sensor is provided with a refrigeration pipe embedded with the transfer box, it is convenient to refrigerate the steam, sense the temperature, display the temperature and give a warning, and it is convenient to sense the water level and discharge the steam water. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the top view of the cross-sectional structure of the connection between the refrigeration pipe and the transfer box of the utility model;

[0025] Figure 5 This is a schematic diagram of the control flow of the utility model.

[0026] In the figure: 1. Box body; 2. Steam generator; 3. Ventilation pipe; 4. Honeycomb panel; 5. Cover plate; 6. Through hole; 7. Temperature sensor; 8. Display; 9. Buzzer; 10. Controller; 11. Limit rod; 12. Transfer box; 13. Air duct; 14. Pump; 15. Return air pipe; 16. Water filter sponge; 17. Pressure rod; 18. Receiver plate; 19. Water level sensor; 20. Electric valve; 21. Refrigeration pipe. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution: an automatic steam heating system based on base paper material detection in gluing action, comprising a box body 1, a steam generator 2, a vent pipe 3, a honeycomb panel 4, a cover plate 5, a through hole 6, a temperature sensor 7, a display 8, a buzzer 9, a controller 10, a limit rod 11, a transfer box 12, an air guide pipe 13, a pump 14, a return air pipe 15, a water filter sponge 16, a pressure rod 17, a receiving plate 18, a water level sensor 19, an electric valve 20 and a refrigeration pipe 21, a steam generator 2 installed under the box body 1 and a cover plate 5 and a transfer box 12 respectively attached to the upper side and the front side of the box body 1, a steam uniform heating structure is arranged on the inner side of the box body 1, wherein the steam uniform heating structure comprises a steam generator 2, a vent pipe 3 and a honeycomb panel 4, and the steam generator 2 is connected to the box body 1 through the ventilation pipe 3, and a steam water filter recovery structure is arranged outside the box body 1, wherein the steam water filter recovery structure includes a cover plate 5, a through hole 6, a transfer box 12, an air guide pipe 13, a pump 14, a return air pipe 15, a water filter sponge 16, a pressure rod 17 and a receiving plate 18, and a temperature sensing display alarm structure is arranged on the inner side of the right rear upper end of the cover plate 5, wherein the temperature sensing display alarm structure includes a temperature sensor 7, a display 8, a buzzer 9 and a controller 10, and a limit rod 11 is symmetrically fixed to the lower side of the outer end of the cover plate 5 and is nested and engaged with the box body 1, and a water level sensing discharge structure is arranged on the inner side of the lower end of the transfer box 12, wherein the water level sensing discharge structure includes a water level sensor 19 and an electric valve 20, and a refrigeration pipe 21 is arranged on the water level sensor 19;

[0029] When using the automatic steam heating system based on base paper material detection in the gluing action, Figure 1 , Figure 2 , Figure 3and Figure 5 First, the base paper material in the gluing action can be placed on the conveying assembly arranged on the inner side of the upper end of the box body 1 for conveying, and then the cover plate 5 can be placed on the upper side of the box body 1, so that the limit rod 11 symmetrically fixed on the lower side of the outer end of the cover plate 5 is nested and engaged with the inner side of the outer end of the box body 1, and then the controller 10 embedded and installed on the inner side of the upper rear end of the cover plate 5 can be used to control the steam generator 2 installed under the box body 1 to operate and generate steam. Since the inner sides of the box body 1 and the steam generator 2 are provided with a connected ventilation pipe 3, and the inner side of the box body 1 is fixedly connected with a honeycomb panel 4, it is convenient to pass the steam generated by the steam generator 2 into the inner side of the lower end of the box body 1 through the ventilation pipe 3, and then shunted to the base paper material in the gluing action thereon through the honeycomb panel 4, so as to achieve the purpose of uniformly heating the base paper material;

[0030] like Figure 2 , Figure 3 and Figure 4 In the process of steam heating the base paper material, the pump 14 nested on the right side of the transfer box 12 can be controlled by the controller 10 to operate. Since the cover plate 5 and the upper inner side of the transfer box 12 are threadedly connected with the air guide pipe 13, the rear end of the pump 14 is threadedly connected with the return air pipe 15 connected to the box body 1, and the upper inner side of the transfer box 12 is fitted with a water filter sponge 16, and the upper and lower sides of the water filter sponge 16 are respectively fitted with a pressure rod 17 and a receiving plate 18 fixed to the transfer box 12. Therefore, through the operation of the pump 14, it is convenient to pass through the through holes 6 opened at equal intervals inside the lower end of the cover plate 5 and the steam on the inner side of the upper end of the box body 1 through the air guide pipe 13 to the transfer box 12, so that the steam is filtered by the water filter sponge 16 and then flows back into the box body 1 through the return air pipe 15, so as to achieve the purpose of recycling the filtered water and reusing the steam and reducing the waste of resources;

[0031] like Figure 2 , Figure 3 and Figure 5, and the temperature sensor 7, display 8 and buzzer 9 embedded inside the upper rear end of the cover plate 5 can be controlled by the controller 10 to operate, so that the temperature sensor 7, display 8 and buzzer 9 respectively sense, display and high temperature sound reminder of the steam, and the water level sensor 19 embedded inside the lower rear end of the transfer box 12 and the electric valve 20 embedded inside the lower front end of the transfer box 12 can be controlled by the controller 10 to cooperate, so that the water level sensor 19 senses the water level of the filtered water inside the lower end of the transfer box 12, and when the water level is too high, the controller 10 controls the electric valve 20 to operate and discharge water. After the steam heating of the base paper material is completed, the steam generator 2 can be stopped by the controller 10, and the refrigeration pipe 21 symmetrically embedded in the transfer box 12 can be controlled to operate, so that the steam is cooled and cooled, and the buzzer 9 can sound a reminder after the temperature sensor 7 senses that the steam is at a low temperature, so as to avoid burns to the operator. The above electrical components are all existing technologies and will not be described in detail here.

[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic steam heating system based on base paper material detection for gluing, comprising: A box body (1), a steam generator (2) installed under the box body (1), and a cover plate (5) and a transfer box (12) respectively arranged on the upper side and the front side of the box body (1); It is characterized by further comprising: A steam uniform heating structure is arranged inside the box (1), wherein the steam uniform heating structure comprises a steam generator (2), a ventilation pipe (3) and a honeycomb plate (4), and the steam generator (2) is connected to the box (1) via the ventilation pipe (3); The box body (1) is provided with a steam water filter recovery structure outside, wherein the steam water filter recovery structure comprises a cover plate (5), a through hole (6), a transfer box (12), an air guide pipe (13), a pump (14), an air return pipe (15), a water filter sponge (16), a pressure rod (17) and a receiving plate (18), and a temperature sensing display alarm structure is provided on the inner side of the right rear upper end of the cover plate (5), wherein the temperature sensing display alarm structure comprises a temperature sensor (7), a display (8), a buzzer (9) and a controller (10), and a limit rod (11) which is nested and engaged with the box body (1) is symmetrically fixed on the lower side of the outer end of the cover plate (5); A water level sensing and discharging structure is arranged on the inner side of the lower end of the transfer box (12), wherein the water level sensing and discharging structure comprises a water level sensor (19) and an electric valve (20), and a refrigeration pipe (21) is arranged on the water level sensor (19).

2. The automatic steam heating system based on base paper material detection used in gluing according to claim 1, characterized in that: The honeycomb panel (4) is fixedly connected to the inner side of the box body (1), and through holes (6) opened in the cover plate (5) are arranged at equal intervals on the inner upper side of the box body (1), and the temperature sensor (7), the display (8), the buzzer (9) and the controller (10) are all embedded and installed on the inner side of the rear upper end of the cover plate (5).

3. The automatic steam heating system based on base paper material detection in gluing according to claim 1, characterized in that: An air guide pipe (13) is threadedly connected to the inner sides of the upper ends of the cover plate (5) and the transfer box (12), and a pump (14) is nested and installed on the inner side of the right lower end of the transfer box (12), and a return air pipe (15) is threadedly connected to the rear end of the pump (14).

4. The automatic steam heating system based on base paper material detection used in gluing according to claim 1, characterized in that: The outer end of the return air pipe (15) is threadedly connected to a return air pipe (15) in communication with the box body (1), and the return air pipe (15) is located at the front lower side of the honeycomb panel (4).

5. The automatic steam heating system based on base paper material detection used in gluing according to claim 1, characterized in that: The water filter sponge (16) is fitted on the inner side of the upper end of the transfer box (12), and the upper and lower sides of the water filter sponge (16) are respectively fitted and connected with a pressure rod (17) and a receiving plate (18), and the pressure rod (17) and the receiving plate (18) are both fixedly connected to the outside of the transfer box (12).

6. The automatic steam heating system based on base paper material detection in gluing according to claim 1, characterized in that: The water level sensor (19) and the electric valve (20) are respectively mounted on the inner side of the rear lower end and the inner side of the front lower end of the transfer box (12), and a refrigeration pipe (21) mounted on the transfer box (12) is symmetrically arranged on the inner lower part of the receiving plate (18).

Citation Information

Patent Citations

  • Steam heating system of corrugated paper machine

    CN213199008U

  • Steam heating system of corrugated paper production line

    CN213383278U