Electric lifting coil transporting vehicle

By designing an electric lifting and transportation truck, the tension of the traction chain is adjusted using the second motor and connecting rod to achieve accurate lifting and docking of the fork rolling arm, the problem of accurate docking and obstacle avoidance and resetting during wire transfer in high-speed wire production is solved, and production efficiency and product quality are improved.

CN222833958UActive Publication Date: 2025-05-06QINGDAO THUNDER HEAVY IND CO LTD
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Patent Information

Application Number
CN202421712180.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-06
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the high-speed wire production process, it is difficult to achieve accurate docking and obstacle avoidance resetting during the unwinding and rewinding of wires, resulting in the wires being bent or distorted.

Method used

An electric lifting and transporting truck is designed to adjust the tension of the traction chain through the second motor and the connecting rod, trigger the vertical lifting of the fork roll arm, and to achieve the precise lifting and docking of the fork roll arm through the reducer and connecting rod structure.

Benefits of technology

It realizes accurate butt and obstacle avoidance reset between the C-type hook and fork roll arm, avoiding bending or distortion of the wire during transportation, and improving production efficiency and product quality.

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Abstract

The utility model discloses an electric lifting coil conveying vehicle, and relates to the technical field of high-speed wire coil transfer, the electric lifting coil conveying vehicle comprises a translation driving assembly and a tensioning assembly composed of a second motor and a connecting rod piece, the translation driving assembly comprises a traction chain, chain wheels are meshed with the two sides of the traction chain respectively, the two ends of the traction chain are connected to the transfer vehicle, and one end of the connecting rod piece is connected to any chain wheel; the lifting mechanism has the technical advantages that by means of swinging of the second motor and the connecting rod piece, the tension degree adjustment of the traction chain is achieved through motor control, and then accurate butt joint and follow-up obstacle avoidance type reset of the fork rolling arm after the fork rolling arm vertically ascends relative to the transfer trolley are triggered; the inclination angle adjusting angle of the connecting rod piece is more accurate and slow through the speed reducer, and the position of the third chain wheel is moved by means of the traction chain through position movement of the driven chain wheel.
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Description

Technical Field

[0001] The present application relates to the technical field of high-wire coil transportation, and in particular to an electric lifting coil transport vehicle. Background Art

[0002] In the modern high-speed wire production process, efficient and precise wire processing is one of the key links to ensure production efficiency and product quality. After continuous innovation, high-speed wire production technology has been able to achieve continuous high-speed rolling of wire into coils and packaging. This process involves the coordinated operation of complex mechanical equipment. After the wire is quickly and continuously formed into coils on the laying machine, the subsequent processing steps - that is, the unwinding and rewinding of the wire - have become the key areas of technical optimization.

[0003] After the last coiling process, the wire needs to be safely and smoothly unloaded from the coil rack and transported to the C-hook for external transportation. The process of introducing the wire onto the C-hook not only requires a precise positioning system to ensure a smooth transition of the wire and avoid additional bending or twisting during transportation, but also requires the C-hook to respond quickly to achieve seamless connection. How to achieve precise docking and obstacle-avoiding resetting between the C-hook and the fork coil arm has become a related technical problem that technical personnel in this field urgently need to solve. Utility Model Content

[0004] The device provides an electric lifting coil transport vehicle, and the specific implementation is as follows:

[0005] An electric lifting coil transport vehicle, comprising:

[0006] A translation drive assembly, wherein the winding core is mounted at one end of the translation drive assembly, and a C-shaped hook is suspended at the other end of the translation drive assembly;

[0007] The transfer assembly is slidably connected to the translation drive assembly, the transfer assembly includes a transfer vehicle and a fork coil arm installed on the transfer vehicle through a connecting rod lifting structure, and the translation drive assembly includes a traction chain, and sprockets are respectively engaged on both sides of the traction chain, and both ends of the traction chain are connected to the transfer vehicle, and the transfer vehicle equipped with the wire coil is driven to move in translation through the rotation of the sprocket;

[0008] A tensioning assembly consisting of a second motor and a connecting rod, one end of the connecting rod is connected to any sprocket, and the trigger end of the connecting rod lifting structure is wound and engaged with the traction chain. The tensioning assembly adjusts the tension of the traction chain and acts on the fork coil arm through the connecting rod lifting structure to achieve height adjustment and transportation of the wire coil.

[0009] Based on the above technical solution, dynamic adjustment of the tension of the traction chain is achieved by introducing a second motor and a connecting rod, that is, the lifting and lowering drive of the fork reel arm is triggered by the tensioning operation of the traction chain; the second motor indirectly adjusts the tension of the traction chain by precisely controlling the swing amplitude of the connecting rod, thereby achieving precise vertical lifting of the fork reel arm and precise docking with the C-hook.

[0010] Preferably, the translation drive assembly also includes a guide rail slidably connected to the traveling wheel in the transfer vehicle, and the sprocket is divided into a driving sprocket and a driven sprocket, and the driving sprocket is coaxially connected to the first motor.

[0011] Preferably, at least two rotating rods arranged in parallel are rotatably provided between the transfer vehicle and the bottom of the fork roll arm, and a third sprocket is fixedly provided downwardly on any rotating rod through a crank arm, and the traction chain is meshed with the third sprocket.

[0012] Preferably, the output end of the second motor is connected to a reducer, and the output end of the reducer is connected to one end of the connecting rod.

[0013] Based on the above technical solution, the inclination angle of the connecting rod is adjusted more accurately and slowly through the reducer, the position of the driven sprocket is moved, the position of the third sprocket is moved with the help of the traction chain, and the connecting rod structure of the rotating rod causes the fork roll arm to rise upward.

[0014] Preferably, it also includes a mounting bracket for hanging the C-shaped hook, and the C-shaped hook and the fork reel arm are arranged in a staggered manner, and the openings of the two are in the same direction.

[0015] Preferably, it also includes a plurality of proximity switches, which are arranged in sequence along the direction of the guide rail.

[0016] Preferably, a deflection plate is installed at the position of the traveling wheel of the transfer vehicle, and each proximity switch is arranged vertically, and its detection end acts on the deflection plate.

[0017] Based on the above technical solution, the position of the transfer vehicle is identified by using proximity switches, and multiple proximity switches are installed at key positions of the transfer vehicle (such as the starting point, docking point, reset point, etc.). When specific marks on the transfer vehicle (such as metal sheets, magnetic tags) approach or pass through these switches, the proximity switches sense the presence of objects through electromagnetic fields, photoelectric effects or ultrasonic principles, and then send signals to the control system; after precise triggering, the specific position status of the transfer vehicle can be confirmed, and the start timing of the core rack or tensioning assembly can be accurately controlled; in the prior art, the core rack can be flipped ninety degrees relative to the translation drive assembly through a cylinder and connecting rod structure.

[0018] Preferably, a limit stopper is installed outside the closed side of the fork roll arm.

[0019] Based on the above technical solution, the height of the limit block is not lower than the thickness of the wire coil, and the front end face of the limit block is flush with the inner concave surface of the fork coil arm. By adding the limit block, the wire coil can be effectively prevented from tilting obliquely on the C-shaped fork coil arm.

[0020] In summary, this application includes the following beneficial technical effects:

[0021] 1. The utility model utilizes the swing of the second motor and the connecting rod to adjust the tension of the traction chain by motor control, thereby triggering the precise docking of the fork roll arm relative to the transfer vehicle after vertical lifting, and the subsequent obstacle avoidance reset;

[0022] 2. In the utility model, the inclination angle of the connecting rod is adjusted more accurately and slowly by the reducer. The position of the driven sprocket is moved, and the position of the third sprocket is moved by the traction chain. The connecting rod structure of the rotating rod makes the fork roll arm rise upward.

[0023] 3. The utility model has a simple structure, the height of the limit stop is not lower than the thickness of the wire coil, the front end surface of the limit stop is flush with the inner concave surface of the fork coil arm, and the installation of the limit stop can effectively prevent the wire coil from tilting obliquely on the C-shaped fork coil arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front view structural schematic diagram of the utility model;

[0025] Figure 2 It is a schematic diagram of the top view of the translation drive assembly in the utility model;

[0026] Figure 3 This utility model Figure 2 A schematic diagram of the structure of the middle tensioning assembly;

[0027] Figure 4 This utility model Figure 2 Installation diagram of the central translation drive assembly and the transfer assembly;

[0028] Figure 5 This utility model Figure 4 Schematic diagram of the structure of the mid-transfer component;

[0029] Figure 6 It is a right-side structural schematic diagram of the utility model.

[0030] Description of reference numerals:

[0031] 1. Translation drive assembly, 2. Transfer assembly, 3. Mounting bracket, 4. C-hook, 5. Coil core rack, 6. Mounting slot, 7. Tensioning assembly, 8. Wire coil, 9. Proximity switch,

[0032] 101, first motor, 102, driving sprocket, 103, guide rail, 104, traction chain, 105, driven sprocket,

[0033] 201. transfer vehicle; 202. rotating rod; 203. traveling wheel; 204. fork roll arm; 205. limit stopper; 701. reducer; 702. second motor; 703. connecting rod. DETAILED DESCRIPTION

[0034] The following describes the specific implementation of the utility model in conjunction with the accompanying drawings and embodiments:

[0035] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0036] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.

[0037] The following is combined with Figure 1-6 This application is described in further detail.

[0038] The embodiment of the present application discloses an electric lifting coil transport vehicle.

[0039] Example 1

[0040] Reference Figures 1 to 5 The present embodiment discloses an electric lifting coil transport vehicle, comprising a translation drive assembly 1, a transfer assembly 2 slidably connected to the translation drive assembly 1, a mounting bracket 3 for suspending a C-shaped hook 4, and a tensioning assembly 7 consisting of a second motor 702 and a connecting rod 703. The coil core frame 5 is arranged at one end of the translation drive assembly 1, and the C-shaped hook 4 is suspended at the other end of the translation drive assembly 1. The transfer assembly 2 comprises a transfer vehicle 201 and a fork coil arm 204 installed on the transfer vehicle 201 through a connecting rod lifting structure. In the present structure, an installation groove 6 is opened on the ground, and the translation drive assembly 1 and the transfer assembly 2 are both installed in the installation groove 6.

[0041] The output end of the second motor 702 is connected to a reducer 701 , and the output end of the reducer 701 is connected to one end of the connecting rod 703 . The C-hook 4 and the fork roll arm 204 are arranged in a staggered manner, and a limited stopper 205 is installed on the outside of the closed side of the fork roll arm 204 .

[0042] The translation drive assembly 1 includes a traction chain 104, which has sprockets on both sides, and both ends are connected to the transfer vehicle 201, and the transfer vehicle 201 is driven to move translationally through the rotation of the sprockets; one end of the connecting rod 703 is connected to any sprocket, and the trigger end of the connecting rod lifting structure is wrapped and engaged on the traction chain 104.

[0043] The translation drive assembly 1 also includes a guide rail 103 which is slidingly connected to the traveling wheel 203 in the transfer vehicle 201. The sprocket is divided into a driving sprocket 102 and a driven sprocket 105. The driving sprocket 102 is coaxially connected to the first motor 101. In this structure, at least two rotating rods 202 arranged in parallel are rotatably provided between the transfer vehicle 201 and the bottom of the fork roll arm 204. Any rotating rod 202 is fixedly provided with a third sprocket downwardly through a crank arm, and the traction chain 104 is meshed with the third sprocket.

[0044] The specific implementation process is: the winding core frame 5 has a staggered claw structure. When the winding core frame 5 with the wire coil 8 rotates to a horizontal state, the transfer trolley 201 moves forward and is inserted into the winding core frame 5; when the transfer trolley 201 runs to the coil receiving position at the bottom of the core frame 5, the transfer trolley 201 begins to rise; after rising to the position, the transfer trolley 201 begins to retreat and transports the wire coil 8 to the position of the C-hook 4; the transfer trolley 201 continues to retreat and rises during the period. The principle of transporting the wire coil 8 on the fork coil arm 204 to the C-hook 4 is the same as the above steps; after the transfer of the wire coil 8 is completed, the transfer trolley 201 is reset.

[0045] Example 2

[0046] Reference Figure 2 and Figure 6 Based on the above embodiments, this embodiment further discloses an electric lifting coil transport vehicle, which also includes a plurality of proximity switches 9, which are arranged in sequence along the direction of the guide rail 103. In this structure, a folding plate is installed at the position of the traveling wheel 203 of the transfer vehicle 201. Each proximity switch 9 is arranged vertically, and its detection end acts on the folding plate.

[0047] Example 3

[0048] Reference Figure 1 Based on the above embodiments, the present embodiment further discloses an electric lifting coil transport vehicle, in which the opening directions of the C-type hook 4 and the fork coil arm 204 are the same, one of which is in the shape of a single hook in the middle, and the other is in the shape of double hooks on both sides. In this structure, the fork coil arm 204 is lifted and translated relative to the C-type hook 4, during which the wire coil 8 is transported from the fork coil arm 204 to the C-type hook 4, and the wire coil 8 can remain unchanged.

[0049] Many other changes and modifications can be made without departing from the concept and scope of the utility model. It should be understood that the utility model is not limited to a specific embodiment, and the scope of the utility model is defined by the appended claims.

Claims

1. An electric lifting coil transport vehicle, comprising a translation drive assembly (1), a coil core frame (5) arranged at one end of the translation drive assembly (1), and a C-shaped hook (4) suspended at the other end of the translation drive assembly (1), characterized in that: Also includes: A transfer assembly (2) slidably connected to the translation drive assembly (1), the transfer assembly (2) comprising a transfer vehicle (201) and a fork coil arm (204) mounted on the transfer vehicle (201) via a connecting rod lifting structure, the translation drive assembly (1) comprising a traction chain (104), sprockets are respectively engaged on both sides of the traction chain (104), both ends of which are connected to the transfer vehicle (201), and the transfer vehicle (201) equipped with the wire coil (8) is driven to move in translation through the rotation of the sprockets; A tensioning assembly (7) consisting of a second motor (702) and a connecting rod (703), one end of the connecting rod (703) being connected to any sprocket, and a trigger end of a connecting rod lifting structure being wound and engaged with the traction chain (104), the tensioning assembly (7) adjusting the tensioning degree of the traction chain (104), and acting on the fork coil arm (204) through the connecting rod lifting structure to achieve height adjustment and transportation of the wire coil (8).

2. The electric lifting coil transport vehicle according to claim 1, characterized in that: The translation drive assembly (1) also includes a guide rail (103) slidably connected to the traveling wheel (203) in the transfer vehicle (201), the sprocket is divided into a driving sprocket (102) and a driven sprocket (105), and the driving sprocket (102) is coaxially connected to the first motor (101).

3. The electric lifting coil transport vehicle according to claim 2, characterized in that: At least two rotating rods (202) arranged in parallel are rotatably provided between the transfer vehicle (201) and the bottom of the fork roll arm (204), and a third sprocket is fixedly provided downwardly through a crank arm on any of the rotating rods (202), and the traction chain (104) is meshed with the third sprocket.

4. The electric lifting coil transport vehicle according to claim 3, characterized in that: The output end of the second motor (702) is connected to a reducer (701), and the output end of the reducer (701) is connected to one end of the connecting rod (703).

5. The electric lifting coil transport vehicle according to claim 3, characterized in that: It also comprises a mounting bracket (3) for suspending the C-shaped hook (4); the C-shaped hook (4) and the fork roll arm (204) are arranged in a staggered manner, and the openings of the two are oriented in the same direction.

6. The electric lifting coil transport vehicle according to claim 5, characterized in that: It also includes a plurality of proximity switches (9) which are arranged in sequence along the direction of the guide rail (103).

7. The electric lifting coil transport vehicle according to claim 6, characterized in that: A deflection plate is installed at the position of the traveling wheel (203) of the transfer vehicle (201), and each of the proximity switches (9) is arranged vertically, with its detection end acting on the deflection plate.

8. The electric lifting coil transport vehicle according to claim 3, characterized in that: A limit stopper (205) is installed outside the closed side of the fork roll arm (204).