Bioleaching equipment capable of providing nutrient substances in real time
By setting up multiple levels of spray systems in the biological leaching equipment and wrapping biological ropes on the surface of the biofilm carrier, the problems of uneven distribution of nutrients and low degree of biofilm immobilization in the existing equipment are solved, and more efficient microbial growth and sludge treatment effects are achieved.
Patent Information
- Application Number
- CN202421833874.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Due to the unreasonable structural design of existing bioleaching equipment, the nutrient distribution is uneven, and it cannot effectively maintain the growth and activity of microorganisms. The degree of immobilization of biofilms is not high and it is easy to fall off under the impact of water flow, reducing the contact area between microorganisms and pollutants and reducing the treatment effect.
Design a biological leaching device with real-time provision of nutrients. By setting up multiple levels inside the equipment, each level is equipped with an independent spray system to accurately control the pumping and distribution of nutrient solution to ensure uniform distribution; wrap bio ropes on the surface of the biofilm carrier to increase the area of microorganisms and improve its distribution, thereby optimizing the growth and performance of biofilm.
By evenly distributing nutrients in real time and improving the distribution of microorganisms on the carrier surface, the treatment efficiency is improved, allowing microorganisms to be enriched in specific areas at different levels, maximizing their activity, and enhancing microbial diversity and treatment effect.
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Figure CN222834166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of leaching equipment, and more specifically, to a biological leaching equipment capable of providing nutrients in real time. Background Art
[0002] Bioleaching equipment is a technology that uses the oxidation, reduction, complexation, adsorption or dissolution of specific microorganisms or their metabolites to separate and extract certain insoluble components (such as heavy metals, sulfur and other metals) in the solid phase. With the popularization of sewage treatment facilities and the increase in treatment capacity, the amount of sludge generated continues to increase, and the heavy metal content in the sludge has become a bottleneck problem restricting its resource utilization;
[0003] After searching, the existing patent (publication number: CN214400188U) discloses a biological leaching treatment tank for sludge conditioning, which includes a pretreatment tank and a biological leaching treatment tank. The front end of the pretreatment tank is provided with a biological leaching mud pipe, and the rear end is provided with a biological leaching treatment tank, and the sewage in the pretreatment tank on one side flows into the biological leaching treatment tank through the reserved hole at the rear end. A cyclone aerator is provided at the bottom of the biological leaching treatment tank, and the cyclone aerator is connected to the aeration main pipe at the top through a pipeline for air supply. The rear end of the biological leaching treatment tank is provided with a sludge conveying pipeline and a vacuum water diversion pipeline, wherein the sludge conveying pipeline conveys the sludge to the sludge transfer box through the sludge conveying lifting pump to wait for transportation, and the vacuum water diversion pipeline is connected to the vacuum drinking water tank for filling and use. It has the characteristics of simple structure, good treatment effect, low cost, suitable for various sludge cleaning, and convenient cleaning of the tank body. In the process of realizing the utility model, the inventor found that the prior art has the following problems:
[0004] The existing bioleaching equipment has an unreasonable structural design, resulting in uneven distribution of nutrients and inability to effectively maintain the growth and activity of microorganisms. At the same time, the degree of immobilization of the biofilm is not high and it is easy to fall off under the impact of water flow, which reduces the contact area between microorganisms and pollutants and reduces the treatment effect.
[0005] Therefore, in view of the above problems, a bioleaching device capable of providing nutrients in real time is proposed. Utility Model Content
[0006] In order to overcome the above defects of the prior art, the utility model provides a bioleaching device capable of providing nutrients in real time to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biological leaching device with the function of providing nutrients in real time, comprising a shell, a feeding mechanism is arranged on one side of the top of the shell, a diversion pipe is connected to one side of the feeding mechanism, a leaching pipe is arranged on one side of the diversion pipe, three groups of leaching pipes are arranged, and the three groups of leaching pipes are evenly arranged along the vertical direction of the diversion pipe, a water mist nozzle is arranged above the leaching pipe, a water pipe is connected to one side of the water mist nozzle, a nutrient solution nozzle is arranged below the leaching pipe, a delivery pipe is connected to one side of the nutrient solution nozzle, a nutrient solution tank is connected to one side of the delivery pipe, a guide rod is arranged at the inner center of the leaching pipe, a biofilm is arranged around the outer wall of the guide rod, and a biorope is arranged around the top of the biofilm.
[0008] Preferably, the biofilm and the bio-rope fix the microorganisms on the surface by an embedding method, so that the microorganisms can grow and reproduce on the surface.
[0009] Preferably, the feeding mechanism comprises a protection frame, a feeding port, a U-shaped tube and a sludge pump, wherein the feeding port is arranged on one side of the protection frame, the U-shaped tube is connected to one side of the feeding port, and the sludge pump is arranged on one side of the U-shaped tube.
[0010] Preferably, an exhaust pipe is provided on one side of the U-shaped tube, and the exhaust pipe can discharge the air in the U-shaped tube.
[0011] Preferably, the water mist nozzles are provided in a plurality of groups, and each group of the water mist nozzles is evenly arranged along the horizontal direction of the leaching pipe, so that the water mist inside the leaching pipe is evenly dispersed.
[0012] Preferably, the nutrient solution nozzles are provided in several groups, each group of the nutrient solution nozzles is evenly arranged in the horizontal direction along the bottom of the leaching pipe, and each group of the nutrient solution nozzles is spaced apart from the water mist nozzles provided above the leaching pipe.
[0013] Technical effects and advantages of the utility model:
[0014] 1. Compared with the existing technology, this bioleaching equipment with real-time nutrient supply is divided into multiple levels inside the equipment. Each level is equipped with an independent spraying system. The nutrient solution enters each level through a precisely controlled pumping system to ensure uniform distribution. The spraying density and nutrient solution composition of each level can be adjusted according to the needs of microorganisms. This design can improve the treatment efficiency and enable these strains to be enriched in specific areas of different levels to maximize their activity.
[0015] 2. Compared with the existing technology, this biological leaching equipment with real-time nutrient supply can not only increase the area of microbial attachment by winding biological ropes on the surface of biofilm carriers, but also improve the distribution of microorganisms on the carrier surface, thereby optimizing the growth and performance of biofilms during sludge treatment. By fixing different microbial communities on the biological ropes, specific strains such as nitrifying bacteria and denitrifying bacteria can be enriched at different levels, which not only enhances microbial diversity but also improves treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the feeding mechanism of the utility model.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the guide rod and the biological rope of the utility model.
[0019] The accompanying drawings are marked as follows: 1. outer shell; 2. feeding mechanism; 3. diverter pipe; 4. leaching pipe; 5. water mist nozzle; 6. water pipe; 7. nutrient solution nozzle; 8. delivery pipe; 9. nutrient solution tank; 10. guide rod; 11. biofilm; 12. biorope; 13. protective frame; 14. feeding port; 15. U-shaped pipe; 16. sludge pump; 17. exhaust pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] As attached Figures 1 to 3 A biological leaching device with real-time nutrient supply is shown, comprising a housing 1, which is made of a high-hardness metal material and plays a supporting and protective role. A feeding mechanism 2 is arranged on one side of the top of the housing 1. The arrangement of the feeding mechanism 2 makes the device highly adaptable to the environment, and can effectively cope with different climate and geological conditions whether it is used indoors or outdoors. A shunt pipe 3 is connected to one side of the feeding mechanism 2. The shunt pipe 3 can be made of a high-pressure seamless steel pipe or an ultra-low friction wear-resistant composite pipe. These materials can effectively resist the wear and corrosion problems that may be encountered during sludge transportation, and ensure the long-term stable operation of the pipeline;
[0023] A leaching pipe 4 is arranged on one side of the shunt pipe 3. There are three groups of leaching pipes 4, and the three groups of leaching pipes 4 are evenly arranged along the vertical direction of the shunt pipe 3. The surface of the leaching pipe 4 should be suitable for the attachment and growth of the biofilm. A material with a slightly rough surface can be selected or the surface can be specially treated to increase the contact area between the microorganism and the carrier, and promote the formation and stability of the biofilm. A water mist nozzle 5 is arranged above the leaching pipe 4. One side of the water mist nozzle 5 is connected to a water pipe 6. Considering the corrosive substances that may be produced by the sludge and microbial metabolism, the water mist nozzle 5 should be made of corrosion-resistant metal materials, such as stainless steel or specific alloy materials. A nutrient solution nozzle 7 is arranged below the leaching pipe 4, one side of the nutrient solution nozzle 7 is connected to a delivery pipe 8, and one side of the delivery pipe 8 is connected to a nutrient solution tank 9. The nutrient solution nozzle usually adopts a special internal structure, such as a combination of a straight pipe outlet pipe and a curved pipe outlet pipe. These designs help to adapt to the spraying environment in the leaching pipe 4. The nutrient solution nozzle 7 should be made of corrosion-resistant metal materials, such as stainless steel or specific alloy materials. The nutrient solution should use a new nutrient solution containing trace elements and nutrients such as carbon, nitrogen, and phosphorus. This nutrient solution is not only conducive to microbial growth and denitrification, but also can maintain the stability of the biochemical system;
[0024] A guide rod 10 is arranged at the inner center of the leaching tube 4, and a biofilm 11 is arranged around the outer wall of the guide rod 10, and a biorope 12 is arranged around the top of the biofilm 11. This method can not only increase the area of microbial attachment, but also improve the distribution of microorganisms on the carrier surface, thereby optimizing the growth and performance of the biofilm during wastewater treatment. The biofilm of microorganisms on the carrier can be divided into two stages: microbial adsorption and fixed growth. By winding the biorope 12 on the surface of the biofilm 11 carrier, more recesses and attachment points can be provided to promote the initial adsorption and long-term fixation of microorganisms. The biorope 12 is usually made of high-strength polypropylene mixed weaving process and has a large tensile bearing capacity. This physical property enables the biorope to resist water flow impact and other physical pressures and maintain a stable biofilm 11 structure.
[0025] Example 2
[0026] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 3 As shown, see the following description for details:
[0027] As a preferred embodiment, the biofilm 11 and the bio-rope 12 fix the microorganisms on the surface by an embedding method, so that the microorganisms can grow and reproduce on their surface. Furthermore, the embedding method refers to embedding the microbial strains in a gel matrix suitable for their growth, and then integrating these gel particles into the interior or surface of the bio-rope. Commonly used gel materials include calcium alginate, carrageenan, etc. These materials can maintain the activity of the microorganisms while preventing them from falling off. This method can ensure that the immobilization process does not affect the activity and stability of the microorganisms.
[0028] As a preferred embodiment, the feeding mechanism 2 includes a protective frame 13, a feed port 14, a U-shaped tube 15 and a sludge pump 16. The feed port 14 is arranged on one side of the protective frame 13, and the U-shaped tube 15 is connected to one side of the feed port 14. The sludge pump 16 is arranged on one side of the U-shaped tube 15. Furthermore, the problems of sludge transportation and gas emission can be effectively solved, and the stability and processing efficiency of the whole system can be improved. Since the sludge pump 16 is connected to the bottom of the U-shaped tube 15, the flow rate and flow state of the sludge can be controlled by adjusting the power of the sludge pump 16. This design utilizes the gravity characteristics of the U-shaped tube 15, so that the sludge can be initially accelerated by gravity when entering the U-shaped tube 15, and then powered by the sludge pump 16 at the bottom to maintain its stable flow in the pipeline. This not only reduces the energy consumption of the sludge pump 16, but also improves the efficiency of sludge transmission.
[0029] As a preferred embodiment, an exhaust pipe 17 is provided on one side of the U-shaped tube 15, and the exhaust pipe 17 can discharge the air in the U-shaped tube 15. Furthermore, by arranging the exhaust pipe 17 on the U-shaped tube 15, the gas released from the sludge can be discharged in time to avoid the accumulation of gas in the U-shaped tube 15 to form a blockage. This design is particularly suitable for sludge with a high gas content, and can significantly reduce the risk of blockage of the U-shaped tube 15 due to gas accumulation.
[0030] As a preferred embodiment, several groups of water mist nozzles 5 are provided, and each group of water mist nozzles 5 is evenly arranged along the horizontal direction of the leaching pipe 4, so that the internal water mist of the leaching pipe 4 is evenly dispersed. Furthermore, the water mist nozzles 5 can be conveniently fixed on the leaching pipe 5 by threaded connection or snap-on installation, and the spray angle can be adjusted within a certain range.
[0031] As a preferred embodiment, several groups of nutrient solution nozzles 7 are provided, each group of nutrient solution nozzles 7 is evenly arranged in the horizontal direction along the bottom of the leaching tube 4, and each group of nutrient solution nozzles 7 is spaced apart from the water mist nozzles 5 arranged above the leaching tube 4. Furthermore, the nutrient solution nozzles 7 can evenly spray the nutrient solution over a larger area. Compared with traditional manual spraying or other mechanical power spraying methods, this way of setting the nutrient solution nozzles 7 can greatly improve work efficiency.
[0032] The working process of the utility model is as follows: first, the sludge is sent into the device through the U-shaped tube 15. The design of the U-shaped tube 15 utilizes the principles of gravity and fluid dynamics to enable the sludge to flow in the pipeline. During the sludge transportation process, the exhaust pipe 17 on the U-shaped tube 15 plays an important role. The sludge may contain gas, which needs to be discharged at an appropriate position to prevent the gas accumulation in the pipeline from forming a blockage or affecting the flow of sludge. Then the sludge enters the leaching tube 4 through the diversion tube 3, where the sludge is evenly distributed on the guide rod 10 of the microbial carrier wrapped with the biological rope 12. The design of the leaching tube 4 ensures that the sludge can be efficiently separated from the biological rope 12. The rope 12 contacts the sludge, providing sufficient nutrition and water for the growth and metabolism of microorganisms. In the leaching pipe 4, the water mist nozzle 5 and the nutrient solution nozzle 7 provide water and nutrition for the growth of microorganisms. The microorganisms attached to the biological rope begin to degrade and transform the organic matter in the sludge. This process not only reduces the organic load of the sludge, but also may produce some beneficial metabolites. The sludge treated by microorganisms can be further disposed or utilized, such as recycled as biofertilizer, or discharged into the natural environment after meeting the emission standards. The above is the working principle of the biological leaching equipment with real-time nutrient supply.
[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A bioleaching device capable of providing nutrients in real time, comprising a housing (1), characterized in that: A feeding mechanism (2) is arranged on one side of the top of the shell (1), a diversion pipe (3) is connected to one side of the feeding mechanism (2), a leaching pipe (4) is arranged on one side of the diversion pipe (3), three groups of leaching pipes (4) are arranged, and the three groups of leaching pipes (4) are evenly arranged along the vertical direction of the diversion pipe (3), a water mist nozzle (5) is arranged above the leaching pipe (4), one side of the water mist nozzle (5) is connected to a water pipe (6), a nutrient solution nozzle (7) is arranged below the leaching pipe (4), one side of the nutrient solution nozzle (7) is connected to a delivery pipe (8), one side of the delivery pipe (8) is connected to a nutrient solution tank (9), a guide rod (10) is arranged at the inner center of the leaching pipe (4), a biofilm (11) is arranged around the outer wall of the guide rod (10), and a biorope (12) is arranged around the top of the biofilm (11).
2. The bioleaching device capable of providing nutrients in real time according to claim 1, characterized in that: The biofilm (11) and the biorope (12) fix the microorganisms on the surface by an embedding method, so that the microorganisms can grow and reproduce on the surface.
3. The bioleaching device capable of providing nutrients in real time according to claim 1, characterized in that: The feeding mechanism (2) comprises a protection frame (13), a feeding port (14), a U-shaped tube (15) and a sludge pump (16); the feeding port (14) is provided on one side of the protection frame (13); the U-shaped tube (15) is connected to one side of the feeding port (14); and the sludge pump (16) is provided on one side of the U-shaped tube (15).
4. The bioleaching device capable of providing nutrients in real time according to claim 3, characterized in that: An exhaust pipe (17) is provided on one side of the U-shaped tube (15), and the exhaust pipe (17) is capable of exhausting the air in the U-shaped tube (15).
5. The bioleaching device capable of providing nutrients in real time according to claim 1, characterized in that: The water mist nozzles (5) are provided in a plurality of groups, and each group of the water mist nozzles (5) is evenly arranged along the horizontal direction of the leaching pipe (4), so that the water mist inside the leaching pipe (4) is evenly dispersed.
6. The bioleaching device capable of providing nutrients in real time according to claim 1, characterized in that: The nutrient solution nozzles (7) are arranged in a plurality of groups, each group of the nutrient solution nozzles (7) is evenly arranged in the horizontal direction along the bottom of the leaching pipe (4), and each group of the nutrient solution nozzles (7) is spaced apart from a water mist nozzle (5) arranged above the leaching pipe (4).
Citation Information
Patent Citations
Bioleaching treatment tank for sludge conditioning
CN214400188U