Fertilizer fermentation tank capable of fully mixing and stirring
By designing a multi-stage mixing rod and precise temperature control system in the fertilizer fermentation tank, the problems of poor mixing effect and inaccurate temperature control in the existing fermentation tank are solved, and a more efficient fermentation effect is achieved.
Patent Information
- Application Number
- CN202421742706.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The mixing effect of existing fertilizer fermentation tanks is poor, resulting in the inability to mix the fertilizers fully, affecting the fermentation effect, and at the same time, it is impossible to accurately control the internal temperature of the fermentation tank.
A fertilizer fermentation tank including a stirring mechanism and a temperature control mechanism is designed. The mixing mechanism consists of a feed port, a motor, a bearing, a rotating rod, multiple mixing rods and a discharge pipe to ensure that the fertilizer is fully mixed. The temperature control mechanism uses heating pipes and cooling water pipes, combined with temperature sensors to achieve accurate control of the internal temperature of the fermentor.
Through sufficient stirring and precise temperature control, the fermentation effect is significantly improved, ensuring that the fertilizer is fully mixed and the fermentation conditions are optimized.
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Figure CN222834230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to fermentation tanks, in particular to a fertilizer fermentation tank capable of fully mixing and stirring. Background Art
[0002] A fermentation tank is an industrial device used for microbial fermentation. Its main body is generally composed of a cylindrical cylinder made of stainless steel plates. It is widely used and is regarded as the most important and widely used equipment in fermentation equipment. The fermentation tank has a simple structure and low energy consumption. During the design process of the fermentation tank, more attention is paid to the rigor and rationality of the structure. It has a certain degree of operational flexibility. Through its unique design and structure, the fermentation tank has achieved the advantages of high efficiency, energy saving, easy operation and maintenance. It is an indispensable key equipment in the process of industrial microbial fermentation. Therefore, a fertilizer fermentation tank that can be fully mixed and stirred is particularly needed.
[0003] However, most of the existing fertilizer fermentation tanks have poor stirring effects, and the fertilizer inside the fermentation tank cannot be fully mixed and stirred, which affects the fermentation effect. Secondly, most fermentation tanks cannot accurately control the temperature inside the fermentation tank and cannot maintain the most suitable temperature inside the fermentation tank. Utility Model Content
[0004] The utility model aims to provide a fully mixed and stirred fertilizer fermentation tank, so as to solve the problem that the existing fully mixed and stirred fertilizer fermentation tanks proposed in the above background technology have poor stirring effect in most fermentation tanks, and the fertilizer inside the fermentation tank cannot be fully mixed and stirred, which affects the fermentation effect. Secondly, most fermentation tanks cannot accurately control the temperature inside the fermentation tank, and cannot keep the most suitable temperature inside the fermentation tank.
[0005] To achieve the above object, the utility model provides the following technical solution: a fertilizer fermentation tank capable of fully mixing and stirring, comprising a fermentation tank, a stirring mechanism is arranged inside the fermentation tank, and a temperature control mechanism is arranged at one end of the fermentation tank;
[0006] The stirring mechanism includes a feed port, a motor, a bearing, a rotating rod, a first stirring rod, a second stirring rod, a third stirring rod and a discharge pipe. The upper end of the fermentation tank is provided with a feed port, the upper surface of the fermentation tank is fixedly mounted with a motor, a bearing is provided inside the fermentation tank, the inner wall of the bearing is connected to the rotating rod, the surface of the rotating rod is fixedly connected with the first stirring rod, the surface of the rotating rod is fixedly connected with the second stirring rod, the lower end of the rotating rod is fixedly connected with the third stirring rod, and the lower end of the fermentation tank is provided with a discharge pipe.
[0007] Preferably, the rotating rod forms a rotating structure with the fermentation tank via a bearing, and the first stirring rods are arranged at equal intervals on the surface of the rotating rod.
[0008] Preferably, the second stirring rod is in contact with the inner wall of the fermentation tank.
[0009] Preferably, the temperature control mechanism includes a cavity, a heating pipe, a cooling water pipe, a drain pipe, a water pump, a water tank, a suction pipe, a return pipe and a temperature sensor. The fermenter is provided with a cavity, a heating pipe is fixedly installed inside the cavity, a cooling water pipe is fixedly installed inside the cavity, one end of the cooling water pipe is fixedly connected to the drain pipe, one end of the drain pipe is connected to a water pump, one end of the water pump is fixedly connected to the water tank, one end of the water pump is provided with a suction pipe, one end of the cooling water pipe is fixedly connected to the return pipe, and a temperature sensor is fixedly installed on the inner wall of the cavity.
[0010] Preferably, the cooling water pipe forms a water return structure with the water tank through a water return pipe, and the water pump and the water pump pipe form a water pumping structure.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the fertilizer fermentation tank capable of fully mixing and stirring is provided with a feed inlet, a motor, a bearing, a rotating rod, a first stirring rod, a second stirring rod, a third stirring rod and a discharge pipe. During fermentation, the fertilizer is put into the fermentation tank through the feed inlet, the motor is started, and the rotating rod starts to rotate. At this time, the first stirring rod and the second stirring rod will stir the fertilizer, the second stirring rod can scrape off the fertilizer adhering to the inner wall of the fermentation tank, and the third stirring rod can stir the fertilizer that falls to the bottom to the upper end again, so that the stirring effect is It will be better. The fertilizer can be fully mixed and stirred. Through the setting of cavity, heating pipe, cooling water pipe, drain pipe, water pump, water tank, suction pipe, return pipe and temperature sensor, during fermentation, the temperature in the fermentation tank is monitored in real time through the temperature sensor. When the temperature is low, the heating pipe is heated to heat the fermentation tank. When the temperature is high, the water pump is started, and the water pump pumps the cold water in the water tank to the cooling water pipe. When the cold water flows in the cooling water pipe, it will cool the fermentation tank. In this way, the temperature in the fermentation tank can be maintained at the most suitable fermentation temperature, and the fermentation will be faster and better. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the stirring mechanism of the utility model;
[0014] Figure 3 This is a schematic diagram of the structure of the rotating rod and the first stirring rod cooperating with each other in the utility model;
[0015] Figure 4This is a schematic diagram of the temperature control mechanism structure of the utility model.
[0016] In the figure: 1. fermentation tank; 2. stirring mechanism; 201. feed port; 202. motor; 203. bearing; 204. rotating rod; 205. first stirring rod; 206. second stirring rod; 207. third stirring rod; 208. discharge pipe; 3. temperature control mechanism; 301. cavity; 302. heating pipe; 303. cooling water pipe; 304. drain pipe; 305. water pump; 306. water tank; 307. water pumping pipe; 308. return pipe; 309. temperature sensor. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4 The utility model provides a technical solution: a fertilizer fermentation tank capable of being fully mixed and stirred, comprising a fermentation tank 1, a stirring mechanism 2 is arranged inside the fermentation tank 1, and a temperature control mechanism 3 is arranged at one end of the fermentation tank 1;
[0019] The stirring mechanism 2 includes a feed port 201, a motor 202, a bearing 203, a rotating rod 204, a first stirring rod 205, a second stirring rod 206, a third stirring rod 207 and a discharge pipe 208. The upper end of the fermentation tank 1 is provided with a feed port 201, the upper surface of the fermentation tank 1 is fixedly mounted with a motor 202, a bearing 203 is provided in the fermentation tank 1, the inner wall of the bearing 203 is connected with the rotating rod 204, the surface of the rotating rod 204 is fixedly connected with the first stirring rod 205, the surface of the rotating rod 204 is fixedly connected with the second stirring rod 206, the lower end of the rotating rod 204 is fixedly connected with the third stirring rod 207, and the lower end of the fermentation tank 1 is provided with a discharge pipe 208. 204, the first stirring rod 205, the second stirring rod 206, the third stirring rod 207 and the discharge pipe 208 are arranged. During fermentation, the fertilizer is poured into the fermentation tank 1 through the feed port 201, the motor 202 is started, and the rotating rod 204 starts to rotate. At this time, the first stirring rod 205, the second stirring rod 206 and the third stirring rod 207 are all rotated by the rotating rod 204, wherein the second stirring rod 206 will scrape off the fertilizer adhering to the inner wall of the fermentation tank 1, and the third stirring rod 207 can stir the fertilizer that falls to the lower end of the fermentation tank 1 to the upper end again for stirring again. The first stirring rod 205, the second stirring rod 206 and the third stirring rod 207 mix and stir the fertilizer at the same time, the stirring effect is better, and the fermentation effect is also better.
[0020] Furthermore, the rotating rod 204 forms a rotating structure with the fermentation tank 1 through the bearing 203, and the first stirring rod 205 is arranged at equal intervals on the surface of the rotating rod 204. Through the arrangement of the rotating rod 204, when the rotating rod 204 rotates, the first stirring rod 205, the second stirring rod 206 and the third stirring rod 207 will be driven to rotate.
[0021] Further, the second stirring rod 206 is in contact with the inner wall of the fermentation tank 1. By setting the second stirring rod 206, the second stirring rod 206 can scrape off the fertilizer adhering to the inner wall of the fermentation tank 1, so that the fertilizer can be fully stirred.
[0022] Further, the temperature control mechanism 3 includes a cavity 301, a heating pipe 302, a cooling water pipe 303, a drain pipe 304, a water pump 305, a water tank 306, a pumping pipe 307, a return pipe 308 and a temperature sensor 309. The fermentation tank 1 is provided with a cavity 301, the cavity 301 is fixedly installed with a heating pipe 302, the cavity 301 is fixedly installed with a cooling water pipe 303, one end of the cooling water pipe 303 is fixedly connected to the drain pipe 304, one end of the drain pipe 304 is connected to the water pump 305, one end of the water pump 305 is fixedly connected to the water tank 306, one end of the water pump 305 is provided with a pumping pipe 307, one end of the cooling water pipe 303 is fixedly connected to the return pipe 308, and the inner wall of the cavity 301 is fixedly installed with a temperature sensor 309. 4. The water pump 305, the water tank 306, the water pumping pipe 307, the water return pipe 308 and the temperature sensor 309 are arranged. During fermentation, the temperature inside the fermentation tank 1 can be monitored in real time through the temperature sensor 309. When the temperature is too low, the heating pipe 302 is heated, and the heating pipe 302 heats the fermentation tank 1. When the temperature is too high, the water pump 305 is started, and the water pump 305 extracts the cold water stored in the water tank 306 in advance through the water pumping pipe 307, and discharges it into the cooling water pipe 303 through the drain pipe 304. When the cold water flows in the cooling water pipe 303, the heat in the fermentation tank 1 can be absorbed, so that the temperature in the fermentation tank 1 becomes lower, and the water that absorbs the heat will finally flow back to the water tank 306 through the water return pipe 308, so that the temperature in the fermentation tank 1 can be accurately controlled, so that the fermentation tank 1 is always maintained at a temperature suitable for fermentation, and the fermentation effect is better.
[0023] Furthermore, the cooling water pipe 303 forms a water return structure with the water tank 306 through the water return pipe 308, and the water pump 305 and the water pumping pipe 307 form a water pumping structure. Through the setting of the cooling water pipe 303, cold water can cool the fermentation tank 1 when flowing in the cooling water pipe 303.
[0024] Working principle: During fermentation, the fertilizer is poured into the fermentation tank 1 through the feed port 201, the motor 202 is started, and the rotating rod 204 starts to rotate. At this time, the first stirring rod 205, the second stirring rod 206 and the third stirring rod 207 are all rotated by the rotating rod 204, wherein the second stirring rod 206 will scrape off the fertilizer adhering to the inner wall of the fermentation tank 1, and the third stirring rod 207 can stir the fertilizer that falls to the lower end of the fermentation tank 1 to the upper end again for stirring again. The first stirring rod 205, the second stirring rod 206 and the third stirring rod 207 mix and stir the fertilizer at the same time, and the stirring effect is better. During fermentation, the temperature inside the fermentation tank 1 can be monitored in real time by the temperature sensor 309, and the temperature is too low. When the heating tube 302 is heated, the heating tube 302 will heat the fermentation tank 1. When the temperature is too high, the water pump 305 is started. The water pump 305 extracts the cold water stored in the water tank 306 in advance through the pumping pipe 307, and discharges it into the cooling water pipe 303 through the drain pipe 304. When the cold water flows in the cooling water pipe 303, the heat in the fermentation tank 1 can be absorbed, so that the temperature in the fermentation tank 1 becomes lower, and the water that absorbs the heat will finally flow back to the water tank 306 through the return pipe 308. In this way, the temperature in the fermentation tank 1 can be accurately controlled, so that the fermentation tank 1 is always maintained at a temperature suitable for fermentation, and the fermentation effect is better. Among them, the model of the temperature sensor 309 is: BD-PT100-X.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fertilizer fermentation tank capable of being fully mixed and stirred, comprising a fermentation tank (1), characterized in that: The fermentation tank (1) is provided with a stirring mechanism (2) inside, and a temperature control mechanism (3) is provided at one end of the fermentation tank (1); The stirring mechanism (2) comprises a feed inlet (201), a motor (202), a bearing (203), a rotating rod (204), a first stirring rod (205), a second stirring rod (206), a third stirring rod (207) and a discharge pipe (208); the upper end of the fermentation tank (1) is provided with a feed inlet (201); the upper surface of the fermentation tank (1) is fixedly provided with a motor (202); the fermentation tank (1) is provided with a bearing (203); the inner wall of the bearing (203) is connected to the rotating rod (204); the surface of the rotating rod (204) is fixedly connected to the first stirring rod (205); the surface of the rotating rod (204) is fixedly connected to the second stirring rod (206); the lower end of the rotating rod (204) is fixedly connected to the third stirring rod (207); and the lower end of the fermentation tank (1) is provided with a discharge pipe (208).
2. A fertilizer fermentation tank capable of being fully mixed and stirred according to claim 1, characterized in that: The rotating rod (204) forms a rotating structure with the fermentation tank (1) via a bearing (203), and the first stirring rods (205) are arranged at equal intervals on the surface of the rotating rod (204).
3. A fertilizer fermentation tank capable of being fully mixed and stirred according to claim 1, characterized in that: The second stirring rod (206) is in contact with the inner wall of the fermentation tank (1).
4. A fertilizer fermentation tank capable of being fully mixed and stirred according to claim 1, characterized in that: The temperature control mechanism (3) comprises a cavity (301), a heating pipe (302), a cooling water pipe (303), a drain pipe (304), a water pump (305), a water tank (306), a water pump pipe (307), a water return pipe (308) and a temperature sensor (309). The fermentation tank (1) is provided with a cavity (301) inside, a heating pipe (302) is fixedly installed inside the cavity (301), and a cooling water pipe (303) is fixedly installed inside the cavity (301). 303), one end of the cooling water pipe (303) is fixedly connected to a drain pipe (304), one end of the drain pipe (304) is connected to a water pump (305), one end of the water pump (305) is fixedly connected to a water tank (306), one end of the water pump (305) is provided with a water pumping pipe (307), one end of the cooling water pipe (303) is fixedly connected to a return pipe (308), and a temperature sensor (309) is fixedly installed on the inner wall of the cavity (301).
5. A fertilizer fermentation tank capable of being fully mixed and stirred according to claim 4, characterized in that: The cooling water pipe (303) forms a water return structure with the water tank (306) through the water return pipe (308), and the water pump (305) and the water pump pipe (307) form a water pumping structure.